Effect of some service conditions on the electrical resistivity of conductive styrene–butadiene rubber–carbon black composites

Conductive polymer composites were prepared using vulcanized styrene–butadiene rubber as a matrix and conductive carbon black as a filler. The filler loading was varied from 10 to 60 phr. The volume resistivity was measured against the loading of the carbon black to verify the percolation limit. The electrical conductivity of filled polymer composites is attributed to the formation of some continuous conductive networks in the polymer matrix. These conductive networks involve specific arrangements of conductive elements (carbon black aggregates) so that the electrical paths are formed for free movement of electrons. The effects of temperature and pressure on the volume resistivity of the composites were studied. The volume resistivity of all the composites increased with increase in temperature, and the rate of increase in the resistivity against temperature depended on the loading of carbon black. The change in volume resistivity during the heating and cooling cycle did not follow the same route, leading to the phenomena of electrical hysteresis and electrical set. It was found that the composites with 40 and 60 phr carbon black become more conductive after undergoing the heat treatment. Generally, all the composites showed a positive temperature coefficient of resistivity. The volume resistivity of all the composites decreased with increase in pressure. The relaxation characteristic of the volume resistivity of the composites was studied with respect to time under a constant load. It was found that the volume resistivity of the compressed specimen of the composites decreased exponentially with time. It was observed that initially a faster relaxation process and later a slower relaxation process occurred in these composites. Some mechanical properties of these composites were also measured to confirm the efficacy of these composites for practical applications. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2179–2188, 2004     

Determination of percolation threshold and electrical conductivity of polyvinylidene fluoride (PVDF)/short carbon fiber (SCF) composites: effect of SCF aspect ratio

Composites of polyvinylidene fluoride (PVDF) and short carbon fibers (SCFs) with different aspect ratios of the SCFs were prepared by the solution casting technique. The electrical percolation thresholds of the composites are highly influenced by the SCF aspect ratio calculated using both the Sigmoidal Boltzmann model and classical percolation theory. It was observed that the percolation threshold of PVDF/SCF composites decreases with an increase in the aspect ratio of the SCFs in the PVDF matrix. Different theoretical models were used to check the alignment of the SCFs in the PVDF matrix. The applicability of the theoretical models was tested to predict the composition‐dependent electrical conductivity at different SCF loadings and aspect ratios and the predictions were compared with experimental results. The effect of the fiber aspect ratio on the AC electrical conductivity was also investigated. Finally, the transparency of the composites was tested with the help of UV?visible spectroscopy and exhibits an SCF loading dependence in the PVDF matrix. © 2016 Society of Chemical Industry     

Effect of axial stretching on electrical resistivity of short carbon fibre and carbon black filled conductive rubber composites

The variation of electrical resistivity of carbon black and short carbon fibre (SCF) filled rubber composites was studied against the degree of strain at constant strain rate. It was found that both the degree of strain and strain rate affect the electrical resistivity of the composites. The change in resistivity against the strain and strain rate depends both on the concentration and the type of conductive filler. The incorporation of short carbon fibres (SCF) imparts higher conductivity to the composite than carbon black at the same level of loading. Composites filled with carbon black exhibit better mechanical properties than SCF filled composites. Electrical setting, ie a permanent change in electrical resistivity, was observed during extension–retraction cycles. A good correlation was found between the mechanical response and the electrical response towards strain sensitivity. The results of different experiments are discussed in the light of breakdown and formation of conductive networks in the filled rubber composites. © 2002 Society of Chemical Industry     

Influence of PANI‐complex on the mechanical and electrical properties of carbon fiber reinforced polypropylene composites

The aim of this work was to determine the influence of PANI‐complex on the mechanical and electrical properties of CF‐PP composites. As expected, an increase in tensile strength and modulus of the PP matrix could be achieved with an increasing fiber weight fraction. On the other hand, the PANI‐complex decreased the tensile strength and modulus of the fiber reinforced composites; however, these values remained on a better level than the value of the neat PP. Further, by using a long carbon fiber (LCF) reinforcement instead of short carbon fibers (SCF) the percolation threshold was moved towards a lower fiber weight content. In addition, a synergy effect between PANI‐complex and LCF in the PP‐matrix regarding the electrical properties occurred. In particular, an abrupt decrease in the surface resistivity could be avoided. Also, the surface resistivity of a blend is better when the blend consists of both PANI‐complex and LCF instead of only one of these fillers.     

PVDF/PMMA/Basalt fiber composites: Morphology,melting and crystallization,structure, mechanical properties,and heat resistance

This paper is to study the effect of basalt fiber on morphology, melting and crystallization, structure, mechanical properties, melting and crystallization of PVDF/PMMA composites using scanning electron microscopy (SEM), X‐ray, differential scanning calorimeter (DSC), dynamical mechanical analysis (DMA), etc. Basalt fiber may disperse well in PVDF/PMMA matrix and form compact fiber network, and this makes tensile and flexural strength of fiber reinforced PVDF/PMMA composites get to the maximum value of 62 and 102 MPa, respectively. However, the mechanical properties begin to decrease when basalt fiber content exceeds 20 wt %. The α and β phase of PVDF can coexist in composites, and basalt fiber and PMMA can induce β phase of PVDF. The melting temperature of PVDF in composites is kept unchanged, but the degree of crystallinity of composites increases as basalt fiber content increase, and then declines when fiber content exceeds 20%. The DSC results confirm that the nucleation ability of PVDF is enhanced by basalt fiber. Also, the heat resistance of PVDF/PMMA composite is improved from 133 to 146.1°C due to basalt fiber. The DMA shows that basalt fiber increases the storage modulus of PVDF/PMMA composite, and the loss peak of PMMA increases from 116.1 to 130°C. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40494.     

Effect of temperature,pressure, and composition on DC resistivity and AC conductivity of conductive styrene–butadiene rubber–particulate metal alloy nanocomposites

Conductive nanocomposites were prepared using styrene butadiene rubber as the polymer matrix and nanosized powder of copper–nickel (Cu–Ni) alloy as the filler. The filler loading was varied from 0 to 40 phr. The electrical conductivity of filled polymer composites is due to the formation of some continuous conductive networks in the polymer matrix. Atomic force microscopy was used to determine the particle size of the nanofiller and its nature of dispersion in the rubber matrix. The DC volume resistivity was measured against the loading of the nanofiller to check the percolation limit. The effect of temperature, applied pressure, time duration under constant compressive stress on the DC resistivity and AC conductivity of the composites with different filler loading were investigated. The change in DC resistivity and AC conductivity against temperature of these composites exhibited positive coefficient of temperature. With the change in applied pressure and time duration under constant compressive stress the DC resistivity undergoes an exponential decrease. The effect of AC field frequency on the AC conductivity was investigated. POLYM. COMPOS. 28:696–704, 2007. © 2007 Society of Plastics Engineers     

Effects of particle size and electrical resistivity of filler on mechanical,electrical, and thermal properties of linear low density polyethylene–zinc oxide composites

The effects of particle size and electrical resistivity of zinc oxide (ZnO) on mechanical properties, electrical and thermal conductivities of composites made with linear low density polyethylene (LLDPE) were investigated. Micron sized (mZnO), submicron sized (sZnO), and nano sized (nZnO) powders having resistivities of 1.5 × 10⁶, 1.5 × 10⁹, and 1.7 × 10⁸ were used to prepare composites with 5–20 vol % filler. The tensile strength was lowered and the modulus of elasticity of the composites was increased with ZnO addition. Rather than the particle size of the ZnO, its initial resistivity and aspect ratio affected the resistivity of composites. The resistivity of the LLDPE was lowered from 2.3 × 10¹⁶ Ω cm down to 1.4 × 10¹⁰ Ω cm with mZnO addition. Thermal conductivity of the composites was increased with ZnO addition 2.5–3 times of the polymer matrix. The composites can be used for electrostatically dissipating and heat sink applications due to their decreased electrical resistivity and increased thermal conductivity. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2734–2743, 2013     

Melt processable conducting poly(aniline‐co‐o‐anisidine)/linear low‐density polyethylene composites with ethylene‐acrylic acid copolymer as compatibilizer

Conducting composites of aniline/o‐anisidine copolymer doped by dodecylbenzenesulfonic acid (P(An‐co‐oAs)‐DBSA), linear low‐density polyethylene (LLDPE), and ethylene–acrylic acid copolymer (EAA) as compatibilizer were prepared by melt processing. The effects of composition on electrical conductivity, resistivity‐temperature characteristic, and mechanical properties were also investigated. The electrical conductivity of ternary composites markedly increased due to compatibilizition and protonation effect of the EAA. The SEM micrograph shows that the compatibility between the P(An‐co‐oAs)‐DBSA and the LLDPE matrix is enhanced after the introduction of EAA. The positive temperature coefficient of resistivity characteristic is observed. Tensile strength of P(An‐co‐oAs)‐DBSA/LLDPE/EAA composites is improved, compared with P(An‐co‐oAs)‐DBSA/LLDPE composites. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1511–1516, 2005     

Processing and characterization of epoxy nanocomposites reinforced by cup-stacked carbon nanotubes

The effect of the dispersion, ozone treatment and concentration of cup-stacked carbon nanotubes on mechanical, electrical and thermal properties of the epoxy/CSCNT nanocomposites were investigated. Ozone treatment of carbon fibers was found to increase the surface oxygen concentration, thereby causing the contact angle between water, epoxy resin and carbon fiber to be decreased. Thus, the tensile strength, modulus and the coefficient friction of carbon fiber reinforced epoxy resin were improved. Moreover, the dispersion of fibers in polymer was increased and the electrical resistivity was decreased with the addition of filler content. The dynamic mechanical behavior of the nanocomposite sheets was studied. The storage modulus of the polymer was increased by the incorporation of CSCNTs. But the glass transition temperature decreased with increasing fiber loading for the ozone treated fiber composites. The ozone treatment did affect the morphology, mechanical and physical properties of the CSCNT.     

Influence of PTFE as a solid lubricant on the mechanical,electrical, and tribological properties of CF-reinforced PC composites

The objective of this research was to study the effects of polytetrafluoroethylene (PTFE) as a solid lubricant on the mechanical, electrical, and tribological properties of carbon fiber (CF)-reinforced polycarbonate (PC) composites. Samples were prepared by means of single-screw extrusion and injection molding processes. The mechanical tests included tensile, flexural, and failing weight impact tests, while the electrical tests consisted of surface and volume resistivity tests. The tribological testing was conducted under dry sliding conditions using pin-on-disk configuration. The results showed that the addition of CF managed to significantly reduce the electrical resistivity as the CF loading approached 10–15 wt%. The addition of PTFE managed to reduce the resistivity of the composite, that is, from 4.51 to 0.53 × 10 (Ωcm). The incorporation of 15 wt%. CF resulted with an increase of 45% in tensile strength and 51.5% in flexural strength, while the addition of PTFE had a negative impact on both properties. It was shown that PTFE was able to reduce the friction coefficient, μ and wear rate, K up to 0.257 and 6.35 × 10⁶ (mm³/Nm), respectively, which can be attributed to the excellent abilities of PTFE to form transfer film. The composite consisting of 15 wt% CF and 10 wt%. PTFE showed highest improvement in term of electrical resistivity, and is deemed the most suitable composition for this study. Scanning electron microscopy was also carried out to further elucidate the fracture and wear mechanism of the PC/CF/PTFE composites.     

Influence of aminosilane‐functionalized carbon nanotubes on the rheometric,mechanical, electrical and thermal degradation properties of epoxidized natural rubber nanocomposites

We describe the preparation, characterization and physical properties of multiwalled carbon nanotube (MWCNT)‐filled epoxidized natural rubber (ENR) composites. To ensure better dispersion in the elastomer matrix, the MWCNTs were initially subjected to aminopropyltriethoxysilane (APS) treatment to bind amine functional groups (?NH₂) on the nanotube surface. Successful grafting of APS on the MWCNT surface through Si–O–C linkages was confirmed using Fourier transform infrared spectroscopy. Grafting of APS on the MWCNT surface was further corroborated using elemental analysis. ENR nanocomposites with various filler loadings were prepared by melt compounding to generate pristine and APS‐modified MWCNT‐filled elastomeric systems. Furthermore, we determined the effects of various filler loadings on the rheometric, mechanical, electrical and thermal degradation properties of the resultant composite materials. Rheometric cure characterization revealed that the torque difference increased with pristine MWCNT loading compared to the gum system, and this effect was more pronounced when silane‐functionalized MWCNTs were loaded, indicating that this effect was due to an increase in polymer–carbon nanotube interactions in the MWCNT‐loaded materials. Loading of silane‐functionalized MWCNTs in the ENR matrix resulted in a significant improvement in the mechanical, electrical and thermal degradation properties of the composite materials, when compared to gum or pristine MWCNT‐loaded materials.© 2013 Society of Chemical Industry     

Effect of processing parameters, applied pressure and temperature on the electrical resistivity of rubber-based conductive composites

Carbon black- and short carbon fibre (SCF)-filled conductive composites were prepared from ethylene vinyl acetate (EVA), ethylene propylene diene (EPDM) rubber and their 50:50 blend. The electrical resistivity of carbon black- and SCF-filled composites were measured under different conditions. The electrical conductivity of filled polymer composites is due to the formation of a continuous conductive network in the polymer matrix. These conductive networks involve specific arrangement of conductive elements so that the electrical paths are formed for free movement of electrons. It was found that electrical conductivity of filled conductive composites depends on different processing parameters like mixing time, rotor speed, mixing temperature, vulcanization time and pressure and service conditions like applied pressure and temperature. The results of different experiments have been discussed in light of break down and formation of the continuous conductive network.     

Mechanical and thermal shock properties of Cf/SiBCN composite: Effect of sintering densification and fiber coating

In this work, resin-derived carbon coating was prepared on carbon fibers by polymer impregnation pyrolysis method, then silicoboron carbonitride powder was prepared by mechanical alloying, and finally carbon fiber-reinforced silicoboron carbonitride composites were prepared by hot-pressing process. The effects of sintering densification and fiber coating on microstructure, mechanical properties, thermal shock resistance, and failure mechanisms of the composites were studied. Fiber bridging hinders the sintering densification, causing more defects in fiber-dense area and lower strength. However, higher sintering temperature (1800–2000°C) can improve mechanical properties significantly, including bending strength, vickers hardness, and elastic module, because further sintering densification enhances matrix strength and fiber/matrix bonding strength, while the change of fracture toughness is not obvious (2.24–2.38 MPa·m^1/2) due to counteraction of higher debonding resistance and less pull-out length. However, fiber coating improves fracture toughness greatly via protecting carbon fibers from chemical corrosion and damage of thermal stress and external stress. Due to lower coefficient of thermal expansion, lower fiber loading ratio, less stress concentration at the fiber/matrix interface, and better defect healing effect, lower sintering temperature favors thermal shock resistance of composites, and thermal shock recession mechanisms are the damage of interface.     

Thermal,electrical, and mechanical properties of addition-type liquid silicone rubber co-filled with Al2O3 particles and BN sheets

The addition-type liquid silicone rubber (ALSR) co-filled with spheroidal Al₂O₃ and flaky BN was prepared by the mechanical blending and hot press methods to enhance the thermal, electrical, and mechanical properties for industrial applications. Morphologies of ALSR composites were observed by scanning electron microscopy (SEM). It was found that the interaction and dispersion state of fillers in the ALSR matrix were improved by the introduction of BN sheets. Thermal, electrical, and mechanical performances of the ALSR composites were also investigated in this work. The result indicated that the thermal conductivity of ALSR can reach 0.64 W m⁻¹ K⁻¹ at the loading of 20 wt% Al₂O₃/20 wt% BN, which is 3.76 times higher than that of pure ALSR. The addition of Al₂O₃ particles and BN sheets also improve the thermal stability of ALSR composites. Moreover, pure ALSR and ALSR composites showed relatively lower dielectric permittivity (1.9–3.1) and dielectric loss factor (<0.001) at the frequency of 10³ Hz. The insulation properties including volume resistivity and breakdown strength were improved by the introduction of flaky BN in the ALSR matrix. The volume resistivity and characteristic breakdown strength E₀ are 6.68 × 10¹⁵ Ω m and 93 kV/mm, respectively, at the loading of 20 wt% Al₂O₃/20 wt% BN. In addition, the mechanical characteristics including elongation at break and tensile strength of ALSR composites were also enhanced by co-filled fillers. The combination of these improved performances makes the co-filled ALSR composites attractive in the field of electrical and electronic applications.     

Influence of varying fiber lengths on mechanical,thermal, and morphological properties of MA‐g‐PP compatibilized and chemically modified short pineapple leaf fiber reinforced polypropylene composites

Environmentally benign, low cost and abundantly available short pineapple leaf fibers (PALF), found mostly in the Tropical rain forest climates are ideal materials for manufacture of thermoplastic polymer‐matrix composites. Here, mechanical and thermal properties of composites of maleic anhydride grafted polypropylene (MA‐g‐PP) and chemically modified short PALF are studied as a function of different fiber lengths at 10 vol % fibers loading with fiber orientation in the longitudinal direction. The effects of fiber lengths and fiber loading on the morphological properties are assessed via observations by scanning electron microscopy. Fiber length of 6 mm oriented longitudinally at 10 vol % fibers loading in PP is the optimum and recommended composition, where 73% increase in impact properties, 37% increase in the flexural modulus, 33% increase in flexural strength, and 14% increase in vicat softening temperature are observed. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

In situ electrical resistance and X‐ray tomography study of copper–tin polymer composites during thermal annealing

In situ electrical conductivity and X‐ray tomography experiments are conducted on a conductive polymer composite containing polyvinylidene fluoride (PVDF) copolymer, copper (Cu), and tin (Sn) during thermal annealing. During annealing, the electrical resistivity drops by an order of magnitude, while X‐ray tomography, electron microscopy, and spectroscopy results show increasingly homogeneous dispersion of Sn in the conductive filler network, accompanied by the formation of Cu–Sn intermetallic around Cu and Sn particles. This study provides detailed insight into the morphological origins of the beneficial effect of thermal annealing on the electrical properties of conductive composites containing low melting metal fillers. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45399.     

Development of poly(dimethylsiloxane)–titania nanocomposites with controlled dielectric properties: Effect of heat treatment of titania on electrical properties

Polymer–ceramic composites were prepared using poly(dimethylsiloxane) as base matrix and normal as well as heat‐treated titania as fillers. Dielectric and mechanical properties of the composites were measured and found that dielectric constant of the composites was increased dramatically with the addition of filler, whereas resistivity was decreased. Hardness and modulus were found to increase but tensile strength, % elongation at break, and tear strength were decreased with the filler loading. Neat titania contains some moisture (physisorbed and chemisorbed) as revealed from thermogravimetric analysis. Both electrical and mechanical properties of the composites were affected by filler heat treatment. Further, untreated titania contains Ti³⁺ and Ti⁴⁺, which on heat treatment, increases the concentration of Ti⁴⁺, as a result electrical properties were affected. Filler dispersion in the composites was studied by field emission scanning electron microscopy and high resolution transmission electron microscopy. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

High‐performance EMI shielding materials based on short carbon fiber‐filled ethylene vinyl acetate copolymer,acrylonitrile butadiene copolymer,and their blends

The composites of carbon fiber with EVA, NBR, and their blends have been made by melt mixing technique. Stress–strain plots of different composites show that the necking phenomenon is increasing with the increase in fiber concentration in the polymer matrix. The scanning electron microscopic analysis and swelling study exhibit poor interaction between the short carbon fiber and polymer matrix. The decrease in DC resistivity with the increase in short carbon fiber concentration has been explained on the basis of percolation theory. EMI SE increases slightly with the increase in frequency of electromagnetic radiation but increases sharply with the increase in fiber concentration. EMI SE also depends on blend composition and increases with the increase in EVA concentration in the blend. Return loss is decreasing but absorption loss is increasing with the increase in fiber loading. A linear relationship is observed between the EMI SE and thickness of the composites. The EMI SE is found to increase exponentially with the increase in conductivity of the composite. The permeability value is decreasing with the increase in frequency as well as fiber loading. Thermal properties of the composites have been evaluated by thermogravimetric analysis and dynamic mechanical analysis. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Effect of strain on the properties of an ethylene–octene elastomer with conductive carbon fillers

Composites that incorporate a conductive filler into an ethylene–octene (EO) elastomer matrix were evaluated for DC electrical and mechanical properties. Comparing three types of fillers (carbon fiber, low structure carbon black, and high structure carbon black), it was found that the composite with high structure carbon black exhibited a combination of properties not generally achievable with this type of filler in an elastomeric matrix. A decrease in resistivity at low strains is unusual and has only been reported previously in a few instances. Reversibility in the resistivity upon cyclic deformation is a particularly unusual feature of EO with high structure carbon black. The mechanical and electrical performance of the high structure carbon black composites at high strains was also impressive. Mechanical reinforcement in accordance with the Guth model attested to good particle–matrix adhesion. The EO matrix also produced composites that retained the inherent high elongation of the unfilled elastomer even with the maximum amount of filler (30% by volume). The EO matrix with other conducting fillers did not exhibit the exceptional properties of EO with high structure carbon black. Composites with carbon fiber and low structure carbon black did not maintain good mechanical properties, generally exhibited an increase in resistivity with strain, and exhibited irreversible changes in both mechanical and electrical properties after extension to even low strains. An explanation of the unusual properties of EO with high structure carbon black required unique features of both filler and the matrix. The proposed model incorporates the multifunctional physical crosslinks of the EO matrix and dynamic filler–matrix bonds. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 894–905, 2000     

Bamboo fiber reinforced polypropylene composites and their mechanical,thermal, and morphological properties

Short bamboo fiber reinforced polypropylene composites were prepared by incorporation of various loadings of chemically modified bamboo fibers. Maleic anhydride grafted polypropylene (MA‐g‐PP) was used as compatibilizer to improve fiber–matrix adhesion. The effects of bamboo fiber loading and modification of the resin on the physical, mechanical, thermal, and morphological properties of the bamboo reinforced modified PP composites were studied. Scanning electron microscopy studies of the composites were carried out on the interface and fractured surfaces. Thermogravimetric analysis and IR spectroscopy were also carried out. At 50% volume fraction of the extracted bamboo fiber in the composites, considerable increase in mechanical properties like impact, flexural, tensile, and thermal behavior like heat deflection temperature were observed. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011