Matrimid‐based carbon tubular membranes: The effect of the polymer composition

In this article, we present a development study of new membrane materials and enhancements of productive membranes to improve the current performance of polymeric membranes. Carbon membranes are a promising material for this matter as they offer an improvement in the gas‐separation performance and exhibit a good combination of permeability and selectivity. Carbon membranes produced from the carbonization of polymeric materials have been reported to be effective for gas separation because of their ability to separate gases with almost similar molecular sizes. In this study, a carbon support membrane was prepared with Matrimid 5218 as a polymeric precursor. The polymer solution was coated on the surface of a tubular support with the dip‐coating method. The polymer tubular membrane was then carbonized under a nitrogen atmosphere with different polymer compositions of 5–18 wt %. The carbonization process was performed at 850°C at a heating rate of 2°C/min. Matrimid‐based carbon tubular membranes were fabricated and characterized in terms of their structural morphology, thermal stability, and gas‐permeation properties with scanning electron microscopy, thermogravimetric analysis, Fourier transform infrared spectroscopy, and a pure‐gas‐permeation system, respectively. Pure‐gas‐permeation tests were performed with the pure gases carbon dioxide (CO₂) and N₂ at room temperature at a pressure of 8 bar. On the basis of the results, the highest CO₂/N₂ selectivity of 75.73 was obtained for the carbon membrane prepared with a 15 wt % polymer composition. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42394.     

A high CO2 permselective mesoporous silica/carbon composite membrane for CO2 separation

Ordered mesoporous silica/carbon composite membranes with a high CO₂ permeability and selectivity were designed and prepared by incorporating SBA-15 or MCM-48 particles into polymeric precursors followed by heat treatment. The as-made composite membranes were characterized by high-resolution transmission electron microscopy (HRTEM), X-ray diffraction (XRD) and N₂ adsorption, of which the gas separation performance in terms of gas permeability and selectivity were evaluated using the single gas (CO₂, N₂, CH₄) and gas mixtures (CO₂/N₂ and CO₂/CH₄, 50/50 mol.%). In comparison to the pure carbon membranes and microporous zeolite/C composite membranes, the as-made mesoporous silica/C composite membranes, and the MCM-48/C composite membrane in particular, exhibit an outstanding CO₂ gas permeability and selectivity for the separation of CO₂/CH₄ and CO₂/N₂ gas pairs owing to the smaller gas diffusive resistance through the membrane and additional gas permeation channels created by the incorporation of mesoporous silicas in carbon membrane matrix. The channel shape and dimension of mesoporous silicas are key parameters for governing the gas permeability of the as-made composite membranes. The gas separation mechanism and the functions of porous materials incorporated inside the composite membranes are addressed.     

Gas permeation properties of a metallic ion-cross-linked PIM-1 thin-film composite membrane supported on a UV-cross-linked porous substrate

Metallic ion-cross-linked polymer of intrinsic microporosity (PIM-1) thin-film composite (TFC) membranes supported on an ultraviolet (UV)-cross-linked porous substrate were fabricated. The UV-cross-linked porous substrate was prepared via polymerization-induced phase separation. The PIM-1 TFC membranes were fabricated via a dip-coating procedure. Metallic ion-cross-linked PIM-1 TFC membranes were fabricated by hydrolyzing the PIM-1 TFC membrane in an alkali solution and then cross-linking it in a multivalent metallic ion solution. The pore size and porous structures were evaluated by low-temperature N₂ adsorption–desorption analysis. The membrane structure was investigated by field-emission scanning electron microscopy. The effects of heat treatment and pore-forming additives on the gas permeance of the UV-cross-linked porous substrate are reported. The effects of different pre-coating treatments on the gas permeance of the metallic ion-cross-linked PIM-1 TFC membrane are also discussed. The metallic ion-cross-linked PIM-1 TFC membrane displayed high CO₂/N₂ selectivity (23) and good CO₂ permeance (1058 GPU).     

Fabrication of Palladium Membranes Supported on a Silicalite‐1 Zeolite‐Modified Alumina Tube for Hydrogen Separation

Thin palladium membranes were fabricated on macroporous α‐Al₂O₃ tubes by electroless plating. The silicalite‐1 (Sil‐1) zeolite serving as intermediate and diffusion barrier layer was introduced to modify the surface roughness and pore size of the porous substrate and prevent the atomic interdiffusions of the metal elements between Pd layer and the support. The Pd composite membranes were studied by scanning electron microscopy (SEM), X‐ray diffraction (XRD), and electron probe microanalysis (EPMA), revealing that morphology and structure of the Sil‐1 layer significantly influence the Pd membrane preparation. Single‐gas permeation tests were carried out with gas H₂ and N₂ to determine the permeation performance of the membranes. The resulting membrane exhibited long‐term stability under hydrogen permeation.     

Nanocrystalline Zeolite Tetraethylammonium‐Beta Membrane for Preferential Sorption and Transport of CO2 over N2

CO₂/N₂ gas separation was performed over a nanocrystalline zeolite tetraethylammonium (TEA)‐beta membrane prepared on a stainless‐steel porous disc by repeated hydrothermal crystallization. Two to three consecutive hydrothermal syntheses were required to form a membrane comprised of a continuous and compact layer of zeolite beta nanocrystals on the support. The membrane TEA‐BEA3 obtained by three consecutive syntheses, in which the membrane from two consecutive syntheses was used as support, exhibited the highest structural order. When the separation experiment was performed over this membrane without applying any external applied pressure, 100 % selectivity of CO₂ over N₂ was observed. The separation was driven by differences in chemical potentials of the molecules generated only by the adsorption‐desorption behavior of the gases into the membrane. The novel zeolite TEA‐beta membrane provided promising results for the separation of small gas molecules due to the combined influence of diffusion and sorption selectivity.     

Incorporation of carbon nanofibers into a Matrimid polymer matrix: Effects on the gas permeability and selectivity properties

Composite membranes containing carbon nanofibers (CNFs) and Matrimid were prepared by a solution‐casting method. Prepared Matrimid–CNF composite membranes were characterized with X‐ray diffraction, thermogravimetric analysis, differential scanning calorimetry, Fourier transform infrared spectroscopy, scanning electron microscopy, transmission electron microscopy, and mechanical testing techniques. The mechanical properties of the composite membranes increased over that of the pristine polymeric membranes. To develop a broad fundamental understanding of the connection between the composite architecture and gas‐transport properties, both the gas‐permeability and gas‐separation characteristics were evaluated. The gas‐transport properties of the Matrimid–CNF composite membrane was measured with a single gas‐permeation setup (He, H₂, N₂, CH₄ and CO₂) at ambient temperature with the variable‐volume method. The incorporation of CNFs (0.5–10 wt %) into the Matrimid matrix resulted in approximately a 22% reduction in the gas permeation of various gases, (H₂, He, CO₂, N₂, and CH₄). Moreover, an improvement of 1.5 times in the gas selectivity was observed for CO₂/CH₄, H₂/CH₄, He/CH₄, and H₂/N₂ compared to pristine polymeric membrane. Hence, such polymer–CNF composite membranes could be suitable for gas‐separation applications with high purity requirements. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46019.     

Mixed matrix membranes of Pebax1657 loaded with iron benzene‐1,3,5‐tricarboxylate for gas separation

Mixed matrix membranes offer major advantages in gas separation processes due to desirable properties found in both organic and inorganic membranes. In this study, a novel mixed matrix membrane was prepared for such application by incorporating iron benzene‐1,3,5‐tricarboxylate (Fe‐BTC) into the poly(amide‐6‐b‐ethylene oxide) (Pebax1657) polymer. Membranes with various loadings of 5, 10, and 20 wt% Fe‐BTC in the polymer matrix were fabricated to investigate the effect of filler loading on the membrane performance. Membranes, prepared by solution‐casting were characterized by scanning electron microscopy, thermogravimetric analysis, Fourier transform infrared, X‐ray diffraction, and tensile test. Pure gas separation of CO₂, CH₄, and N₂ and ideal gas selectivity of CO₂/CH₄ and CO₂/N₂ were performed and permeation tests were carried out under 4, 8, and 12 bar pressures. Results show that adding Fe‐BTC into the Pebax1657 matrix improved both permeability and selectivity of the filled membranes. For instance, 10 wt% loading of Fe‐BTC into the Pebax1657 matrix led to CO₂ permeability increase of 49% as well as CO₂/CH₄ and CO₂/N₂ selectivities enhancements of about 36% and 16%, respectively. POLYM. COMPOS., 38:1363–1370, 2017. © 2015 Society of Plastics Engineers     

Development of novel porous carbon frameworks through hydrogen-bonding interaction and its ethylene adsorption activity

Porous carbon materials are widely used in separation, catalysis and energy storage/conversion. We have synthesized a new porous carbon material by solvent evaporation induced self assembly method using hydroquinone/formaldehyde as a precursor which can help self assembly with template triblock copolymer PEO-PPO-PEO (F127). The template removal have resulted the porous carbon material (PCM) framework upon carbonization. We have also prepared porous carbon fibers (PCF) using kapok fibers along with hydroquinone/formaldehyde/F127 and observed its ethylene adsorption capacity. Kapok fibers were obtained from the plant species Ceiba pentandra. The characterization of PCM and PCF were accomplished by microanalysis, powder X-ray diffraction, FTIR, scanning electron microscopy, transmission electron microscopy, thermo-gravimetric analysis, elemental analysis and N₂ adsorption?Cdesorption isotherm. The prepared carbon materials (PCM and PCF) showed excellent gas absorption ability towards ethylene gas at room temperature as well as at 50?°C.     

Enhanced CO2 separation performance by PVA/PEG/silica mixed matrix membrane

This article focused on segregation of low concentration CO₂ from CO₂/N₂ mixture gas by implementing high‐performance facilitated transport mixed matrix membranes (MMMs) in large‐scale carbon capture techniques. These advanced, novel CO₂‐selective membrane materials were developed by embedding silica nanoparticles at different loading into the poly(vinyl alcohol) (PVA)/poly(ethylene glycol) (PEG) matrix using solution casting. In situ sol–gel technique was applied for the synthesis of the hydrophilic SiO₂ nanoparticles. The compatibility of filler‐polymer matrix plays a crucial role in the optimization of the membrane performance. The dispersion and interaction of the filler into the polymer matrix were confirmed by thermogravimetric analysis, differential scanning calorimetry, Fourier transform infrared spectroscopy, X‐ray diffraction, field emission scanning electron microscopy, contact angle tests, and swelling ratio analysis. Field emission scanning electron microscopy analysis of the synthesized MMMs established the homogeneous dispersion of the fillers in the polymer matrix. Owing to its good compatibility with PVA/PEG matrix, the inclusion of fillers significantly increased the overall separation efficiency of CO₂ within the membrane. Compared to pristine PVA/PEG membrane, PVA/PEG/silica membrane with 3.34 wt % silica loading showed pronounced improvement in its gas separation properties with 78% augmentation in CO₂ permeability and 45% enhancement in CO₂/N₂ selectivity for fixed conditions pertaining to sweep side water flow rate of 0.04 mL/min and 100 °C temperature. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46481.     

Preparation,characterization, and performance evaluation of coated PES polymer materials fabricated via dry/wet phase inversion technique

Sulfur dioxide (SO₂) is the major air pollutant which is emitted from the power plant. In this study, hollow fiber membrane (HFM) separation process is applied for the improvement of SO₂ removal efficiency in the post‐combustion gas. HFM was produced by dry/wet phase inversion method and then coated with Polydimethylsiloxane (PDMS). The membrane morphology and characterization were examined with help of scanning electron microscope (SEM), energy dispersion of X‐ray spectroscopy (EDX), Fourier transform infrared (FT‐IR) and atomic force microscopy (AFM). Polyethersulfone (PES) hollow fiber membranes were tested for the SO₂/N₂ binary mixed gas separation. Single gas permeance of SO₂, N₂, and binary mixture gas (200 ppm of SO₂) separation experiment was initiated to observe membrane behavior according to temperature and pressure difference and retentate flow rate. As a result, permeance of SO₂ was 24.9–47.4 GPU and selectivity of SO₂/N₂ was 1.6–4.2. From the mixture gas separation experiment, SO₂ removal efficiency increased according to stage cut and operating pressure. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39711.     

Facile preparation of ODPA‐ODA type polyetherimide‐based carbon membranes by chemical crosslinking

A chemical crosslinking protocol was developed to prepare carbon membranes from 3,3′,4,4′‐oxydiphthalic dianhydride‐4,4′‐oxydianiline (ODPA–ODA) type polyetherimide on the support of phenolic resin sheets. The effects of support pretreatment, membrane‐coating methods and crosslinking protocols on the resultant carbon membranes were investigated. The microstructure, functional group evolution, thermal stability, mechanics, morphology, and gas separation performance of samples were characterized by XRD, FTIR, TGA, mechanical testing technique, and gas permeation technique, respectively. Results have shown that the chemical crosslinking is more beneficial than the popular thermal crosslinking protocol to fabricate supported carbon membranes for the advantage of simple preparation process. In addition, spin‐coating is superior to drop‐coating in terms of good membrane formation on the support. Under the preferred preparation conditions of crosslinker ethylene glycol usage at 10 wt % and spin‐coating, supported carbon membranes can be obtained with good hydrogen separation performance. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44889.     

Preparation,characterization, and applicability of novel calix[4]arene‐based cellulose acetate membranes in gas permeation

Cellulose acetate (CA) is well known glassy polymer used in the fabrication of gas‐separation membranes. In this study, 5,11,17,23‐tetrakis(N‐morpholinomethyl)‐25,26,27,28‐tetrahydroxycalix[4]arene (CL) was blended with CA to study the gas‐permeation behavior for CO₂, N₂, and CH₄ gases. We prepared the pure CA and CA/CL blended membranes by following a diffusion‐induced phase‐separation method. Three different concentrations of CL (3, 10, and 30 wt %) were selected for membrane preparation. The CA/CL blended membranes were then characterized via Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), atomic force microscopy (AFM), and X‐ray diffraction analysis. The homogeneous blending of CL and CA was confirmed in the CA/CL blended membranes by both SEM and AFM analysis. In addition to this, the surface roughness of the CA/CL blended membranes also increased with increasing CL concentration. FTIR analysis described the structural modification in the CA polymer after it was blended with CL too. Furthermore, CL improved the tensile strength of the CA membrane appreciably from 0.160 to 1.28 MPa, but this trend was not linear with the increase in the CL concentration. CO₂, CH₄, and N₂ gases were used for gas‐permeation experiments at 4 bars. With the permeation experiments, we concluded that permeability of N₂ was higher in comparison to those of CO₂ and CH₄ through the CA/CL blended membranes. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 39985.     

Preparation and performance evaluation of composite hollow fiber membrane for SO2 separation

Emission of sulfur dioxide (SO₂) from coal power plants has to be controlled and minimized to reduce environmental risk. This study aimed to investigate the hollow fiber composite membrane was used for the removal of SO₂ from a SO₂/CO₂/N₂ mixed gas. Moreover, for the improvement of SO₂ removal efficiency, the polyetherimide (PEI) membrane was coated with poly(vinyl chloride)‐graft‐poly(oxyethylene methacrylate) (PVC‐g‐POEM). The PVC‐g‐POEM/PEI composite hollow fiber membrane was extensively characterized by various techniques including scanning electron microscopy, Fourier transform infrared spectroscopy, and atomic force microscopy. Experiments with permeation of SO₂, CO₂, N₂, and a ternary gas mixture were carried out to observe membrane behavior in response to different operating conditions. As a result, permeance of SO₂ was 105–2705 GPU and selectivity of SO₂/CO₂ was 3.9–175.6. From the mixed gas separation experiment, the maximum SO₂ removal efficiency reached up to 84.5%. © 2014 American Institute of Chemical Engineers AIChE J, 60: 2298–2306, 2014     

Co‐extruded polymeric films for gas separation membranes

In recent years, gas separation has become an important step in many production process streams and part of final products. Through the use of melt co‐extrusion and subsequent orientation methods, gas separation membranes were produced entirely without the use of solvents, upon which current methods are highly dependent. Symmetric three layer membranes were produced using poly(ether‐block‐amide) (PEBA) copolymers, which serve as a selective material that exhibits a high CO₂ permeability relative to O₂. Thin layers of PEBA are supported by a polypropylene (PP) layer that is made porous through the use of two methods: (1) inorganic fillers or (2) crystal phase transformation. Two membrane systems, PEBA/(PP + CaCO₃) and PEBA/β‐PP, maintained a high CO₂/O₂ selectivity while exhibiting reduced permeability. Incorporation of an annealing step either before or after orientation improves the membrane gas flux by 50 to 100%. The improvement in gas flux was a result of either elimination of strain induced crystallinity, which increases the selective layer permeability, or improvement of the PP crystal structure, which may increase pore size in the porous support layer. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39765.     

Pervaporation separation of benzene/cyclohexane through AAOM-ionic liquids/polyurethane membranes

Supported ionic liquids/polyurethane (PU) membranes were prepared by immobilizing ionic liquids on a porous anodic aluminum oxide membrane (AAOM) support that was coated on one side with polyurethane (PU). The microstructure of all membranes was characterized using scanning electron microscopy (SEM). The pervaporation separation performance of the supported ionic liquids/polyurethane membranes was investigated for benzene/cyclohexane (Bz/Cy) mixtures. The SEM results demonstrated that the porous surface of the AAOM support was sealed by the dense polyurethane membrane and the pores of the AAOM support were impregnate with ionic liquids. The ionic liquids filling in the AAOM support enhanced the separation selectivity of Bz/Cy. The separation factor of Bz to Cy increased from 5 to 34.4 and the largest PSI of AAOM-[C₄mim]PF₆/PU membrane reached 452.54 g m⁻² h⁻¹ at 55 °C for a 50 wt.% Bz/Cy mixture. Because the polyurethane prevented the leakage of ionic liquids filled in the AAOM support, the supported ionic liquids/polyurethane membranes exhibited excellent stability.     

Pore size evaluation for fine porous freeze-dried cellulose acetate membrane by gas separation

The pore size for a fine porous freeze-dried cellulose acetate membrane was evaluated by gas separation methods, where the Present–deBethune equation was applied. Separation coefficients were referred to the calculated value for each pore size from this equation. Nuclepore, Millipore VS, and Millipore VC, whose pore sizes were already known by bubble point method, were tested for this method. Pore diameters for this cellulose acetate membrane, thus determined, were about 25 and 40 Å from Ar–Kr and N₂–Kr separation systems, respectively, which agreed well with the results from electron microscope (50 Å) and N₂ gas permeability (50 Å). However, it is impossible to apply this method to He gas separation, since He gas permeability is higher than the expected value as Knudsen flow, which indicates that some channels are existing in this membrane, where He gas is more permeable than the other gases.     

Activated Carbon from Renewable Material as an Efficient Support for Palladium Oxidation Catalysts

Activated carbon prepared from cocoa pod husk, which is an abundant agricultural waste, was employed as a green support for palladium oxidation catalysts. Systematic characterization of the support and palladium catalysts by atomic emission spectroscopy, N₂ and CO₂ physisorption measurements, X‐ray powder diffraction, infrared spectroscopy, electron microscopy, temperature‐programmed reduction by hydrogen, and temperature‐programmed desorption of NH₃ and CO₂ allowed detailed monitoring of their characteristics. Subsequently, the catalytic performance and selectivity in the oxidation of ethanol as a model volatile organic compound (VOC) was studied and linked to physicochemical properties of the catalysts.     

ZIF‐8 SURMOF Membranes Synthesized by Au‐Assisted Liquid Phase Epitaxy for Application in Gas Separation

Metal‐organic frameworks (MOFs) exhibit a huge potential for gas separation. ZIF‐8 is an interesting candidate due to its high thermal stability and its pore properties. By liquid phase epitaxy, the growth of the highly oriented surface‐anchored MOF ZIF‐8 on non‐porous and porous surfaces has been proven. The preparation of monolithic ZIF‐8 thin films supported by porous α‐Al₂O₃ substrates modified by a thin layer of Au is investigated. The layer‐by‐layer deposition process accomplished via a dipping procedure results in the formation of defect‐ or crack‐free membranes, preliminary characterized by the determination of ethane and ethene permeance.     

Separation of VOCs from N2 using poly(ether block amide) membranes

This work deals with the separation of volatile organic compounds (VOCs) from nitrogen streams for organic vapour emission control by poly(ether block amide) membranes. As representative air pollutant VOCs, n‐pentane, n‐hexane, cyclohexane, n‐heptane, methanol, ethanol, n‐propanol, n‐butanol, acetone, dimethyl carbonate, and methyl tert‐butyl ether were used in this study. The separation of both binary VOC/N₂ and multicomponent VOCs/N₂ gas mixtures was carried out, and the membranes exhibited good separation performance. A VOC concentration of more than 90 mol% was achieved at a feed VOC concentration of 5 mol%. It was found that the permeances of the VOCs were mainly dominated by their solubilities in the membrane, whereas the permeance of N₂ was affected by the presence of the VOCs. The permeance of N₂ in the VOC/N₂ mixtures was shown to be higher than pure N₂ permeance due to membrane swelling induced by the VOCs dissolved in the membrane. Nevertheless, theVOC/N₂ selectivity increased with an increase in the feed VOC concentration. Among the VOCs studied, the membrane showed a higher permeance to alcohol VOCs than paraffin VOCs. The effects of feed VOC concentration, temperature, stage cut, and permeate pressure on the separation performance were investigated.     

Quest for high performance carbon capture membranes: Fabrication of SAPO-34 and CNTs-doped polyethersulfone-based mixed-matrix membranes

Gas separation process is an effective method for capturing and removing CO₂ from post-combustion flue gases. Due to their various essential properties such as ability to improve process efficiency, polymeric membranes are known to dominate the market. Trade-off between gas permeability and selectivity through membranes limits their separation performance. In this study, solution casting cum phase separation method was utilized to create polyethersulfone-based composite membranes doped with carbon nanotubes (CNTs) and silico aluminophosphate (SAPO-34) as nanofiller materials. Membrane properties were then examined by performing gas permeation test, chemical structural analysis and optical microscopy. While enhancing membranes CO₂ permeance, SAPO-34 and CNTs mixture improved their CO₂/N₂ selectivity. By carefully adjusting membrane casting factors such as filler loadings. Using Taguchi statistical analysis, their carbon capture efficiency was improved. The improved mixed-matrix membrane with loading of 5 wt% CNTs and 10 wt% SAPO-34 in PES showed highly promising separation performance with a CO₂ permeability of 319 Barrer and an ideal CO₂/N₂ selectivity of 12, both of which are within the 2008 Robeson upper bound. A better mixed-matrix membrane with outstanding CO₂/N₂ selectivity and CO₂ permeability was produced as a result of the synergistic effect of adding two types of fillers in optimized loading.