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1.
In this study, relatively large amounts of polypropylene (PP) and ethylene–propylene–diene (EPDM) were melt‐mixed with multiwalled carbon nanotubes (MWCNTs). Although the melt‐compounding method has many advantages, the uniform dispersion of carbon nanotubes in the polymer matrix is still the most challenging task. Because the electrical conductivity of composites is strongly influenced by the filler's state of dispersion and the extent of filler breakage during processing, the effects of the viscosity and processing conditions, such as the mixing time, rotor speed, and cooling rate, on the surface resistivity were studied. The PP/MWCNT nanocomposites displayed a high dependence of surface resistivity on the cooling rate, and the EPDM/MWCNT nanocomposites displayed a higher surface resistivity at the same content of MWCNTs and less dependence of surface resistivity on the cooling rate compared with PP/MWCNT nanocomposites. The increased surface resistivity of the EPDM/MWCNT nanocomposites was observed when EPDM with higher viscosity was used to prepare the EPDM/MWCNT nanocomposites. By increasing the rotor speed, lower surface resistivity was obtained in the PP/MWCNT nanocomposites. However, by increasing the rotor speed, a higher surface resistivity was obtained in the EPDM/MWCNT nanocomposites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

2.
In this study, ethylene–vinyl acetate (EVA) copolymer was melt‐mixed with multiwalled carbon nanotube (MWCNT). To realize full‐scale application of MWCNT to the polymer industries, the effect of melt‐processing parameters on the surface resistivity in the polymer/MWCNT nanocomposites should be well‐understood. The effect of mixing time, rotor speed, compression molding time, and temperature on the surface resistivity was investigated. Increasing the rotor speed and longer mixing time lead to an improvement of dispersion of MWCNT in polymer matrix, resulting in a decrease of surface resistivity. The surface resistivity of EVA/MWCNT nanocomposites is also sensitive to the press temperature and time. However, the dominant processing parameters to affect surface resistivity depend on the amount of MWCNT. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

3.
Ethylene‐vinyl acetate copolymer (EVA) was melt‐mixed with multiwalled carbon nanotubes (MWCNTs) and organoclays, and the effects of simultaneous use of organoclays and MWCNTs on the surface resistivity and tensile properties of EVA nanocomposites were investigated. The surface resistivity of EVA/MWCNT nanocomposite with 1 phr of MWCNT is out of our measurement range (above 1012 Ω/square). With increasing content of organoclay from 0 to 3 phr, the surface resistivity of the EVA/MWCNT/organoclay nanocomposites with 1 phr MWCNT remains out of our measurement range. However, the surface resistivity of the nanocomposite decreases to 106 Ω/square with addition of 5 phr organoclay. The tensile properties of EVA/MWCNT/organoclay nanocomposites with 1 phr MWCNT and 5 phr organocaly are similar to those of EVA/MWCNT nanocomposites with 5 phr MWCNT except tensile modulus. POLYM. COMPOS. 2012. © 2012 Society of Plastics Engineers  相似文献   

4.
In this study, ethylene‐vinyl acetate copolymer (EVA) and polystyrene (PS) were melt‐mixed with multi‐walled carbon nanotube (CNT) (MWCNT), respectively. The effect of mixing time, rotor speed, and cooling rate on surface resistivity was investigated. EVA/MWCNT and PS/MWCNT nanocomposites with percolation threshold <1 wt% of MWCNT were prepared using conventional melt‐compounding method. When fast cooling was applied for these nanocomposites, a surface resistivity of 106 Ω/square was obtained at around 7 wt% of MWCNT for EVA and 105 Ω/square at around 3.5 wt% of MWCNT for PS. However, when slow cooling was applied, a surface resistivity of 106 Ω/square was obtained at 0.75 wt% of MWCNT for EVA and 105 Ω/square at around 0.5 wt% of MWCNT for PS. To the best of our knowledge, this is the first report which recognizes the importance of cooling rate on the surface resistivity of polymer/MWCNT nanocomposites. This finding may be potential to the commercialization of the CNT‐based polymer nanocomposites. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers  相似文献   

5.
The effects of epoxidized natural rubber (ENR‐50) and processing parameters on the properties of natural rubber/ethylene–propylene–diene rubber (NR/EPDM; 70 : 30 phr) blends were studied. The compounds were prepared by melt compounding method. Using response surface methodology of two‐level full factorial, the effects of ENR‐50 contents (?1 : 5 phr; +1 : 10 phr), mixing temperature (?1 : 50°C; +1 : 110°C), rotor speed (?1 : 40 rpm; +1 : 80 rpm), and mixing time (?1 : 5 min; +1 : 9 min) in NR/EPDM blends were evaluated. Cure characteristics and tensile properties were selected as the responses. The significance of factors and its interaction was analyzed using ANOVA and the model's ability to represent the system was confirmed using the constant of determination, R2 with values above 0.90. It was found that the presence of ENR‐50 has the predominant role on the properties of NR/EPDM blends. The addition of ENR‐50 significantly improved cure characteristics and tensile strength up to 5.12% and 6.48% compared to neat NR/EPDM blends, respectively. These findings were further supported by swell measurement, differential scanning calorimetry, and scanning electron microscopy. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40713.  相似文献   

6.
In this study, acrylonitrile–butadiene rubber (NBR) was melt‐mixed with multiwalled carbon nanotubes (MWCNTs). Because the electrical conductivity and mechanical properties of composites are strongly influenced by the filler's state of dispersion and the extent of filler breakage during processing, the processing conditions are very important parameters. The effects of the mixing time, rotor speed, cooling rate, and sulfur concentration on the surface resistivity were investigated. Increasing the rotor speed from 20 to 60 rpm at mixing times of 15 and 30 min led to an increase in the surface resistivity from around 104 to 1011 Ω/square. However, at a mixing time of 7 min, the surface resistivity slightly decreased with increasing rotor speed. When slow cooling was applied, a surface resistivity of 104 Ω/square was obtained at around 2‐phr MWCNTs. However, when the fast cooling was applied, a surface resistivity of 106 Ω/square was obtained at 5‐phr MWCNTs. The tensile strength and tensile modulus at 300% elongation were improved with the addition of MWCNTs into NBR. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010  相似文献   

7.
This study evaluates the effects of ethylene‐propylene‐diene‐monomer grafted maleic anhydride (EPDM‐g‐MAH) and internal mixer melt compounding processing parameters on the properties of natural rubber/ethylene‐propylene‐diene rubber (NR/EPDM) blends. Using Response Surface Methodology (RSM) of 25 two‐level fractional factorial, we studied the effects of NR/EPDM ratio, mixing temperature, Banbury rotor speed, mixing period, and EPDM‐g‐MAH contents in NR/EPDM blends. The study found that the presence of EPDM‐g‐MAH in NR/EPDM blends had a predominant role as a compatibilizing agent, which affected the processability and properties of the final material. We also determined the model fitting with constant determination, R2 of 99.60% for tensile strength (TS) response with a suggested combination of mixing process input parameters. The reproducibility of the proposed mixing strategy was then confirmed through model validation with a minor deviation at +2.303% and higher desirability of 0.960. This study is essential in providing a process design reference for NR/EPDM blends preparation by melt‐blending and the role of a compatibilizer from the systematic Design of Experiment (DOE) approach. The experimental findings were further supported with swelling and cross‐link density measurements, differential scanning calorimetry analysis, and observation of fracture morphology using a scanning electron microscope. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42199.  相似文献   

8.
In situ melt dynamic vulcanization process has been employed to prepare electrically conductive polypropylene (PP)/ethylene–propylene–diene rubber (EPDM) (40/60 wt %) thermoplastic vulcanizates (TPVs) incorporated by expanded graphite (EG) as a conductive filler. Maleic anhydride grafted PP (PP‐g‐MAH) was used as compatibilizer and a sulfur curing system was designed and incorporated to vulcanize the EPDM phase during mixing process. Developed microstructures were characterized using scanning electron microscopy (SEM), melt rheomechanical spectroscopy (RMS), X‐ray diffraction (XRD), and transmission electron microscopy (TEM) and were correlated with electrical conductivity behavior. For comparison, another class of TPV/EG nanocomposites was fabricated using a commercially available PP/EPDM‐based TPV via both direct and masterbatch melt mixing process. Conductivity of the nanocomposites prepared by in situ showed no significant change during dynamic vulcanization till the mixing torque reached to the stationary level where micro‐morphology of the cured rubber droplets was fully developed, and conductivity abrupt was observed. In situ cured nanocomposites showed higher insulator to conductor transition threshold (3.15 vol % EG) than those based on commercially available TPV. All electrically conductive in situ prepared TPV nanocomposites exhibited reinforced melt elasticity with pseudosolid‐like behavior within low frequency region in dynamic melt rheometry indicating formation of physical networks by both EG nanolayers and crosslinked EPDM droplets. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

9.
Nanocomposite vulcanizates based on ethylene–propylene–diene monomer rubber (EPDM) and organically modified montmorillonite with improved mechanical and barrier properties were prepared via a melt‐mixing process in the presence of maleic anhydride grafted ethylene–propylene–diene monomer rubber (EPDM‐g‐MAH) as an interfacial compatibilizer. The effects of the EPDM Mooney viscosity as the matrix and also the compatibilizer molecular weight and its maleation degree on the developed microstructure were also studied. The annealing of the vulcanized nanocomposites based on a low‐Mooney‐viscosity EPDM matrix and low‐Mooney‐viscosity EPDM‐g‐MAH enhanced the flocculation of the dispersed clay platelets; this implied that the flocculated structure for the clay nanolayers was more thermodynamically preferred in these nanocomposites. This was verified by the decrease in the oxygen permeability of the nanocomposite vulcanizates with increasing annealing time. The tendency of the clay nanosilicate layers to flocculate within the matrix of EPDM was found to be influenced by the clay volume fraction, the maleation degree, and also, the Mooney viscosity of the compatibilizer. Interfacially compatibilized nanocomposites based on high‐molecular‐weight EPDM exhibited a more disordered dispersion of the clay nanolayers, with a broadened relaxation time spectra; this was attributed to the higher shearing subjected to the mix during the melt‐blending process. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

10.
Nanocomposites based on (70/30) blends of natural rubber (NR), styrene‐butadiene rubber (SBR), and organoclay (OC) have been prepared successfully via melt‐mixing process. Effects of the extent of polymers/clay interactions upon the developed microstructure, fatigue life, and dynamic energy loss by the nanocomposites have been investigated. Maleated EPDM (EPDM‐g‐MAH) and epoxidized NR (ENR50) were employed as compatibilizer. Nanocomposites were characterized by means of X‐ray diffractometer (XRD), transmission electron microscope (TEM), scanning electron microscope, atomic force microscopy, root mean square, and dynamic mechanical thermal analysis. EPDM‐g‐MAH showed more potential in enhancing dispersion of the clay nanolayers and their interaction with rubber phases. More potential for separating and dispersing the clay nanoplatelets with better interface enhancement was exhibited by EPDM‐g‐MAH as compatibilizer. This was consistent with higher resistance towards large strain cyclic deformations along with more heat build‐up characteristics showed by EPDM‐g‐MAH based nanocomposites especially at compatibilizer/organoclay ratio of 3. Pronounced non‐terminal behavior within low frequency region was also observed for melt storage modulus of this nanocomposite, indicating higher extent of intercalation/exfoliation microstructure with reinforced interfaces than the nanocomposite generated by ENR50. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

11.
Epoxidized natural rubber–alumina nanoparticle composites were prepared by melt compounding with an internal mixer for a constant filler loading of 10 phr. Mixer parameters such as the mixing temperature, mixing time, and rotor speed were screened and optimized with response surface methodology to maximize the impact strength. The parameters were selected as three independent variables and the impact strength (J/m) was selected as the response in a screening factor study. The mixing temperature and its interaction terms were identified as insignificant factors with a P value greater than 0.0500. The optimum calculated values of the tested variables (rotor speed and mixing time) for the maximum impact strength were found to be a rotor speed of 60 rpm and a mixing time of 6 min with a predicted impact strength of 208.88 J/m. These predicted optimum parameters were tested in real experiments. The final impact strength was found to be close to the predicted value of 215.84 J/m, with only a 3.33% deviation. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010  相似文献   

12.
Summary: Three rubber‐based nanocomposites, natural rubber (NR), styrene‐butadiene rubber (SBR), and ethylene‐propylene‐diene rubber (EPDM) matrixes, were prepared with octadecylamine modified fluorohectorite (OC) by melt blending. X‐ray diffraction (XRD) revealed that the SBR/OC and EPDM/OC nanocomposites exhibited a well‐ordered intercalated structure and a disordered intercalated structure, respectively. In the case of the NR/OC nanocomposite, it exhibited an intermediate intercalated and even exfoliated structure. These results were in good agreement with transmission electron microscopy (TEM) observations. Furthermore, in the NR/OC and SBR/OC systems, the mixing process played a predominant role in the formation of nanometer‐scale dispersion structure, whereas the intercalated structure of EPDM/OC formed mainly during the vulcanization process. The tensile strength of SBR/OC and EPDM/OC nanocomposites loading 10 phr OC was 4–5 times higher than the value obtained for the corresponding pure rubber vulcanizate, which could be ascribed to the slippage of the rubber molecules and the orientation of the intercalated OC. For the strain‐induced crystallization NR, the exfoliated OC efficiently improved the modulus of the NR/OC nanocomposite relative to the pure NR. However, its hindrance on NR crystallization during the tensile process may be the main reason for the decrease in tensile strength of NR/OC.

XRD diffraction patterns of three nanocomposites containing 10 phr organoclay.  相似文献   


13.
Ethylene–propylene‐diene terpolymer (EPDM)/halloysite nanotube (HNT) nanocomposites were prepared by melt mixing in an internal mixer using a commercially available maleated semicrystalline EPDM and HNT. Transmission electron microscopy analysis of the EPDM/HNT composites revealed that the HNTs are uniformly dispersed at a nanometer scale in the matrix. Differential scanning calorimeter studies indicated that the HNT caused an increase in the nonisothermal crystallization temperature of the EPDM. Tensile and dynamic mechanical analysis exhibited that a small amount of the HNTs effectively enhanced the stiffness of the EPDM without adversely affecting its elongation‐at‐break. The EPDM/HNT nanocomposites were used to produce foams by using a batch process in an autoclave, with supercritical carbon dioxide as a foaming agent. The nanocomposite foams showed a smaller cell size and higher cell density as compared to the neat EPDM foam, and the nanocomposite with 10 phr HNT produced a microcellular foam with average cell size as small as 7.8 μm and cell density as high as 1.5 × 1010 cell/cm3. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40307.  相似文献   

14.
Effects of two different polyhedral oligomeric silsesquioxane (POSS), an acrylisobutyl POSS (AIBuPOSS) containing an acrylate group along with seven isobutyl group on its cage and an octaisobutyl POSS where the acrylate group is absent, on vulcanization behavior, mechanical properties, and thermal stability of peroxide vulcanized ethylene‐propylene‐diene rubber (EPDM) were investigated. The POSS was incorporated into the EPDM by melt mixing with POSS content of 0–10 part per hundred of rubber (phr). Oscillating disk rheometer analysis revealed that the acrylate group of the POSS are activated by dicumyl peroxide and improves the peroxide crosslinking efficiency of EPDM rubber. Solid state 29Si‐nuclear magnetic resonance spectroscopy analysis and field emission scanning electron microscopy with energy dispersive X‐ray analysis of the EPDM/POSS vulcanizates showed that the AIBuPOSS are covalently grafted onto the EPDM chain during vulcanization and are dispersed uniformly at the nanometer scale in the rubber matrix. The EPDM/AIBuPOSS nanocomposites exhibit great improvement in tensile, tear strength, and modulus with a concurrent increase in elongation‐at‐break. Enhanced thermal stability in the nanocomposite was also observed. POLYM. ENG. SCI., 55:2814–2820, 2015. © 2015 Society of Plastics Engineers  相似文献   

15.
Effect of electron beam irradiation on the mechanical and physicochemical properties of both styrene butadiene rubber (SBR)/clay and ethylene propylene diene monomer (EPDM)/clay nanocomposites containing clay contents from 3 to 10 phr prepared by melt blending method has been investigated. The prepared composites were subjected to electron beam irradiation doses of up to 150 kGy to induce radiation curing, whereas the mechanical properties in terms of tensile strength (TS), tear strength (Ts), and elongation at break (Eb) were studied as a function of irradiation dose and clay content. TS and Ts increased with increasing irradiation dose up to 100 kGy, they were decreased with further increase in dose. An increase in TS and Ts for SBR and EPDM nanocomposites containing various organomodified montmorillonite (OMMT) contents (3–5 phr) was noticed, whereas a decrement behavior was observed at higher OMMT content. The elongation at break decreased continuously with both irradiation dose and OMMT content. The crosslink density for either EPDM or SBR samples increases with increasing irradiation dose up to 150 kGy and by increasing clay content up to 5 phr, whereas it decreases at higher clay content (7–10 phr). At 5 phr OMMT and 100 kGy irradiation, SBR nanocomposites showed higher TS and Ts than EPDM nanocomposites, while the crosslink density of SBR is lower. POLYM. COMPOS., 34:1600–1610, 2013. © 2013 Society of Plastics Engineers  相似文献   

16.
In this work, we present thermoplastic nanocomposites of polycarbonate (PC) matrix with hybrid nanofillers system formed by a melt‐mixing approach. Various concentrations of multi‐walled carbon nanotubes (MWCNT) and graphene nanoplatelets (GnP) were mixed in to PC and the melt was homogenized. The nanocomposites were compression molded and characterized by different techniques. Torque dependence on the nanofiller composition increased with the presence of carbon nanotubes. The synergy of carbon nanotubes and GnP showed exponential increase of thermal conductivity, which was compared to logarithmic increase for nanocomposite with no MWCNT. Decrease of Shore A hardness at elevated loads present for all investigated nanocomposites was correlated with the expected low homogeneity caused by a low shear during melt‐mixing. Mathematical model was used to calculate elastic modulus from Shore A tests results. Vicat softening temperature (VST) showed opposite pattern for hybrid nanocomposites and for PC‐MWCNT increasing in the latter case. Electrical conductivity boost was explained by the collective effect of high nanofiller loads and synergy of MWCNT and GnP. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42536.  相似文献   

17.
Khalifeh  Sara  Tavakoli  Mitra 《Iranian Polymer Journal》2019,28(12):1023-1033

Microstructural development of elastomeric nanocomposites based on (50/50 wt%) styrene butadiene rubber (SBR) and epoxidized natural rubber (50 mol% epoxidation, ENR50) as the rubber matrix including two types of carbon fillers, carbon black (CB) and functionalized multiwall carbon nanotube (NH2-MWCNT), which were prepared through melt mixing, was studied. The results from FTIR analysis show that there is interaction between functional groups on MWCNT surface and the rubber chains. The AFM analysis also indicates good dispersion of filler particles in the rubber phases. FESEM images from cryo-fractured surface of samples have revealed that nanotubes were rarely pulled out of matrix and their diameter increased, resulting from good interaction between MWCNTs and rubber chains. The DMA results confirm good interfacial interaction between them. Furthermore, the reduced difference between the two Tgs of phases (ΔTg) shows that the incorporation of 3 phr MWCNT into the blend leads to increment in rubber phase compatibility but at higher MWCNT content (5 phr) due to lower Mooney viscosity of SBR phase, MWCNTs tend to remain in this phase. The bound rubber was adopted to characterize the polymer–filler interaction, showing that bound rubber content has an increasing trend with increasing in fillers content. The cure rheometric studies reveal that MWCNTs accelerate the cure process due to the presence of amine groups on the nanotube surface. In addition, the mechanical properties of samples show an increasing trend by increasing nano-filler content.

  相似文献   

18.
Attempts have been made for the first time to employ graphitized nanodiamond with the cage-like structure to prepare thermoplastic elastomer (TPE) nanocomposites based on polypropylene (PP) and ethylene-propylene-diene rubber (EPDM), with improved tribo-dynamic properties. Samples were prepared via melt mixing process, and maleated polypropylene (PP-g-MAH) was used to promote the interfacial interactions between the components and partitioning of nanodiamond particles in polymer phases. Microstructure characterization revealed significant reduction in the size of EPDM droplets if nanodiamond particles are preferentially wetted by the polypropylene phase. Nanoindentation and scratch tests performed on the surface of prepared nanocomposites exhibited enhanced surface stiffness and scratch resistance. Rheomechanical spectroscopy (RMS) and dynamic mechanical analysis (DMTA) showed enhanced melt elasticity for the interfacially compatibilized nanocomposites, which is attributed to the antiplasticizing characteristics of the caged shape nanodiamond particles. More interestingly, nanodiamond particles exhibited plasticizing behavior for the nanocomposite in molten state. All interfacially compatibilized nanodiamond composites showed enhanced thermal resistivity. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

19.
Vermiculite clay (VMT) was first treated with 2 M of hydrochloric acid. The VMT, before and after acid‐treatment, was characterized by X‐ray diffraction (XRD) and transmission electron microscopy. The untreated (VMT) and acid‐treated vermiculite clay DVMT) at different contents (2.5–10 phr) and maleic anhydride (MA) at different contents (3–10 phr) were mixed with ethylene polyethylene diene rubber (EPDM) via direct melt compounding in an internal mixer. The mechanical and thermal properties of gamma irradiated composites were studied. The results indicated that the physical properties of gamma irradiated EPDM/DVMT/MA nanocomposites were greatly improved after loading with either DVMT or MA. The improvement was achieved when the content of DVMT clay was 5 phr, MA 7 phr and irradiation dose at 75 kGy. J. VINYL ADDIT. TECHNOL., 25:E3–E11, 2019. © 2018 Society of Plastics Engineers  相似文献   

20.
In this study, multiwalled carbon nanotube (MWCNT) and ethylene vinyl acetate copolymer (EVA) nanocomposite bulk foams were prepared for static dissipative applications by using melt compounding method, the most compatible with current industrial applications. Closed‐cell structure was verified with Scanning Electron Microscope. All the mechanical properties investigated improved with increasing content of MWCNT except elongation at break. At 5 phr of MWCNT, significant improvement of mechanical properties and compression set were observed. Also, the surface resistivity begins to decrease at 5 phr of MWCNT. Interestingly, the increase of surface resistivity of nanocomposite foams with 8 and 10 phr MWCNT were observed with increasing thickness of removed surface layers. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

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