Modified atmosphere packaging of broccoli florets

A retail packaging system was used to study the atmosphere modification which developed within sealed packages of prepared broccoli florets with a range of polymer films of different gas permeabilities (oxygen permeability 3000–32,500 ml/m²/day/atm). Three methods of sealing were investigated and modified atmospheres (MA) were produced both naturally by respiration and by application of gas flushing techniques. The effects of these MA conditions on sensory quality were observed by monitoring colour change and development of off-odours. A 2–3% O₂, 2–3% CO₂ equilibrium MA was established using LF film to package broccoli florets when stored at 5°C. This, the only consistently aerobic MA attained, did not markedly improve retention of quality of broccoli florets when compared with broccoli stored in air. When broccoli florets were packaged with films which resulted in very low O₂ atmospheres (1% or less) foul of-odours shortened broccoli storage life.     

MODIFIED ATMOSPHERE PACKAGING of SWEET CORN ON COB

Respiration rates (RR) of two varieties of sweet corn on cob were determined at O₂ concentrations: 5, 10, 15, and 21% and CO₂: 0, 5, and 10%, and temperatures: 2, 12, and 25C. Temperature and O₂ had strong influence on RR. Activation energies for effect of temperature on RR(O₂) and RR(CO₂) were, 44.6 and 104.4 kJ/mole, respectively. At 12C, to maintain 4% O₂ and 6% CO₂ in a package 10.8 cm² area, with 1.12 kg of corn, the estimated film permeabilities were 14 ml O₂/h.cm² and 65 ml CO₂/h.cm², respectively. Experimental and theoretical transient gas concentrations using microporous films were in reasonable agreement, but the desired O₂ and CO₂ levels were not achieved.     

Adhesion modeling on rough low linear density polyethylene

ABSTRACT:  Food adhesion is an important attribute that could have both positive and negative ramifications depending on the application. Yet, its quantification remains cumbersome and as a consequence adhesion models are scarce. The effect of surface roughness, free energy, and ozone treatment on adhesion of rough low linear density polyethylene films was investigated. Adhesion was measured by a 180° peel strength test. The plastic films were roughened (surface roughness ratio, r , ranged from 1.00 to 1.15). Exposing the film to ozone treatment (0 to 300 s) modified its surface free energy, γ _s (32.4 to 37.9 mJ/m², respectively), and its polar component of the surface free energy, γ ^p _s (3.0 to 8.3 mJ/m², respectively). The films were coated with polyurethane capable of forming hydrogen bonds. Adhesion was found to be a function of the apparent contact angle of water, θ _{ap [water]}, surface roughness ratio, and surface free energy. The linear relationship between the apparent contact angle of water, θ _{ap [water]}, and γ ^p _s was incorporated in building an empirical model that quantifies peel strength as function of r and γ ^p _s . The model showed good agreement with experimental data, especially for longer ozone exposures and rougher surfaces. The empirical model provides insight into the relationships between surface roughness, surface energy, and adhesion. Quantifying these effects could facilitate reducing biofilm forming on food equipment, antisticking treatments, or easy peel packages, or reducing food residues adhering to the food packages and consequently minimize oxidation, off flavors, and waste.     

Influence of oxygen concentration and temperature on respiratory characteristics of fresh-cut green onion

The characteristics of the respiration rates in precut green onion, as influenced by oxygen levels and temperature, were examined to provide design factors for modified atmosphere packaging (MAP). Fresh-cut green onions ( Allium fistulosum L.) were prepared and sealed, with and without a CO₂ absorbent, in gas-tight glass containers that had initially been purged with air or a gas mixture (O₂ 9%/N₂ balance). The containers were stored at different temperatures (0, 10, 20 °C). At 10 °C, the maximum O₂ uptake rate (V_m) and the O₂ concentration at half-maximum (K_m) uptake rate were 30.95 mL kg⁻¹ h⁻¹ and 1.63%, respectively. Regardless of temperature, the lower O₂ limit was estimated to be about 1.0% O₂ on the basis of respiratory quotient (RQ) increase. Respiration of cut green onion was dependent on O₂ concentration as well as temperature, as shown by applying the Michaelis–Menten type model and the Arrhenius equation. However, the presence of CO₂ had little effect on O₂ uptake of cut green onion at relatively high O₂ concentrations (≤20%).     

Modified atmosphere packaging of shredded lettuce

A retail package system was used to study the atmosphere modification which developed within packages of shredded Iceberg lettuce, sealed in trays with a range of polymer films of different gas permeabilities (oxygen permeability of 3000 to 10,000 ml/m²/day/atm. at 25°C). Modified atmospheres were produced both naturally by respiration, and by application of gas flushing techniques.
The effects of these modified atmosphere conditions on visual and sensory quality of shredded lettuce was observed by monitoring colour change and development of off-odours. An equilibrated modified atmosphere containing 1–3% O₂ and 5–6% CO₂was established with 35 um low density polyethylene film after flushing with 5% O2, 5% CO₂ in N₂. This resulted in a shelf-life of approximately 14 days at 5°C, almost double that of the controls.     

Effects of gas atmosphere and temperature on the respiration rates of whole and sliced mushrooms (Agaricus bisporus)--implications for film permeability in modified atmosphere packages

ABSTRACT:  An open flowthrough respirometer was used to determine the respiration rates of whole and sliced mushrooms as a function of O₂, CO₂, and storage temperature. Respiration rates were measured under the following O₂ concentrations: 20, 15, 10, 5, and 2% at 5 temperatures (4, 8, 10, 13, and 16 °C). The effects of 5 CO₂ concentrations (0, 2, 5, 10, 15%) at two O₂ levels (2 and 20%) were also examined at these temperatures. Mushroom respiration increased with temperature following an Arrhenius-type relationship; activation energies and corresponding Q₁₀ values were calculated. Lowering the oxygen concentration significantly decreased the respiration rate. The effects of reducing O₂ levels were greater at higher storage temperatures. Both activation energies and Q₁₀ values were lower under reduced O₂ atmospheres compared with those in air. A Michaelis–Menten enzyme kinetics model was evaluated for describing the influence of gas concentrations on respiration rate. The effects of O₂ fitted the O₂ enzyme kinetics model well. CO₂ exhibited small inhibitory effects on respiration of whole and sliced mushrooms, especially at low O₂ concentrations and low temperatures. The enzyme model was used to predict respiration under an optimal modified atmosphere for mushrooms, and the required film O₂ and CO₂ permeabilities were defined for key pack design parameters.     

Improved use of oxygen scavengers to stabilize the colour of retail-ready meat cuts stored in modified atmospheres

A series of three experiments were conducted to develop a retail packaging system suitable for use in centralized meat processing and packaging operations using modified atmosphere master packaging (MAP) of display-ready beef and pork cuts. It was shown that oxygen (O₂) scavengers were needed inside retail trays, lidded or over-wrapped trays could be used with equal success but inclusion of a grid inside the retail tray was not required. It was established that a minimum of eight O₂ scavengers with an O₂ absorption rate high enough to achieve an O₂ half-life of 0.6–0.7 h in the pack atmosphere were needed where the O₂ concentration could otherwise remain ≤500 ppm at any time during storage. Composite results from these experiments clearly showed that the best performance resulted from use of hard plastic retail trays containing eight O₂ scavengers, with high O₂ absorption rate, when placed underneath an absorbent pad and over-wrapped with an O₂ permeable film. Small holes in two corners of the O₂ permeable film to permit free exchange of atmospheres within the retail packages facilitated O₂ reduction during MAP storage.     

Mass Transfer in Strawberry Tissue During Osmotic Treatment II: Structure-function Relationships

ABSTRACT: The surface response method demonstrated macroscopic changes in strawberry tissue during osmotic treatment (OT). Changes in the structural elements of strawberry were determined by evaluating bulk phenomena such us water loss, solid gain, and shrinkage. The changes were related to microstructural changes (determined in Part I) that took place in the same range of process conditions. The extension of impregnation, with respect to dewatering, increased as cellular shrinkage and cell destruction increased. The macroscopic effective diffusivity of water ranged from 5.1 ± 1.0 × 10⁻¹⁰ to 0.7 ± 0.2 × 10⁻¹⁰ m²/s, which was 2 orders of magnitude higher than the microscopic effective diffusivity of water (in the order of magnitude of 10⁻¹² m²/s), calculated from cellular shrinkage.     

Maintaining Quality of Fresh-cut Tomato Slices through Modified Atmosphere Packaging and Low Temperature Storage

ABSTRACT: Quality of fresh-cut tomato slices was compared during cold storage under various modified atmosphere packaging conditions. Chilling injury of slices in containers sealed with Film A was higher than with Film B; these films had oxygen transmission rates of 87.4 and 60.0 ml · h^-1· m^-2· atm^-1 at 5 °C and 99% RH, respectively. While slices in containers with an initial atmospheric composition of air, 4% CO₂+ 1 or 20% O₂, 8% CO₂+ 1 or 20% O₂, or 12% CO₂+ 20% O₂ showed fungal growth, slices in containers with 12% CO₂+ 1% O₂ did not. Low ethylene in containers enhanced chilling injury. Modified atmosphere packaging provided good quality tomato slices with a shelf life of 2 w or more at 5 °C.     

Mathematical modelling of O2 consumption and CO2 production rates of whole mushrooms accounting for the effect of temperature and gas composition

Investigation of respiration rate of fresh produce, under different gas composition and temperatures, and respective mathematical modelling is central for the modified atmosphere packaging design. This work investigates the effect of temperature (4, 8, 12, 16, 20 °C) and gas composition (O₂ between 3 to 21% and CO₂ between 0 to 15%) on respiration rate of whole mushrooms. Oxygen and carbon dioxide respiration rates increased significantly (3–4 fold) as the temperature elevated from 4 to 20 °C and were in the range of 13.23 ± 3.12 to 102.41 ± 2.132 mL kg⁻¹ h⁻¹) and 14.33 ± 1.56 to 97.02 ± 2.51 mL kg⁻¹ h⁻¹) respectively. Low O₂ and high CO₂ levels reduced O₂ consumption and CO₂ production rates of whole mushrooms on average by a circa 47–60% at all temperatures as compared to the respiration rate at ambient air. Mathematical models were developed for RO₂ and RCO₂, by combining the Arrhenius and Michaelis–Menten uncompetitive equations. These models predicted well, O₂ consumption and CO₂ production rates of whole mushrooms as a function of both temperature and gas composition.     

MODIFIED ATMOSPHERE PACKAGING of HEAD LETTUCE

Magnitudes of respiration rates of lettuce heads at O₂ levels: 5, 10, 15, and 21%, and three temperatures: 2, 12, and 25C ranged between 3 to 30 ml O₂/kg.h. Oxygen concentration (O₂). temperature (T), storage time (t), and the interactions between temperature and O₂ (T*O₂) and temperature and time (T*t), affected respiration rates. Predicted and experimental O₂ and CO₂ concentrations in packages using two plastic films were in good agreement with each other. However, steady state gas concentrations were achieved after about 90 h.     

EFFECT OF HEADSPACE OXYGEN AND FILMS OF DIFFERENT OXYGEN TRANSMISSION RATE ON TOXIN PRODUCTION BY CLOSTRIDIUM BOTULINUM TYPE E IN RAINBOW TROUT FILLETS STORED UNDER MODIFIED ATMOSPHERES

Studies were conducted to determine the effect of various levels of headspace oxygen (0–100%, balance CO₂) or film oxygen transmission rate (OTR) on the time to toxicity in modified atmosphere packaged (MAP) fresh trout fillets challenged with C. botulinum type E (10² spore/g) and stored under moderate temperature abuse conditions (12C). In all cases, trout were toxic within 5 days, irrespective of the initial levels of oxygen in the package headspace. However, spoilage preceded toxigenesis. Packaging of trout fillets in low gas barrier films, with OTRs ranging from 4,000 to 10,000 cc/m²/day at 24C and 0% relative humidity, also had no effect on time to toxicity in all MAP trout fillets. All fillets were toxic within 4–5 days and spoilage again preceded toxigenesis. This study has shown that the addition of headspace O₂, either directly to a package or indirectly by using a low gas barrier film, had no influence on the time to toxigenesis or spoilage. Additional barriers, other than headspace O₂ or film transmission rate, need to be considered to ensure the safety of MAP trout fillets, particularty at moderate temperature abuse conditions.     

Color Development of Squid Skin as Affected by Oxygen Concentrations

ABSTRACT:  Color development of squid skin was controlled by O₂ concentration for storage. When stored above 10% O_2, the color index (CI) as an index of color development of skin increased in 24 h, and decreased gradually with further storage. The CI profile at 10% O₂ was practically identical to that in air. When stored at 0.1% O₂, in the presence of N₂, the CI increased partly in 6 h and decreased. Morphological observation of chromatophore distinguished the CI increase at 0.1% and 10% O₂ by their shape and size distribution. However, the storage of squid at O₂ concentration between 2.5% and 7% practically did not change the CI for at least 48 h. ATP content of skin was kept unchanged when the storage atmosphere contained O₂ concentration at 2.5% up to 48 h, while the content decreased rapidly with a half decrease in 6 h when stored at 0.1% O₂. It was demonstrated clearly that ATP is regenerated in the presence of O₂, but the ATP concentration did not determine the CI change during the storage. Exposure to high concentration of O₂ might induce a full color development of squid skin.     

Inhibition of Fungal Growth on Wheat and Rye Bread by Modified Atmosphere Packaging and Active Packaging Using Volatile Mustard Essential Oil

ABSTRACT: Wheat and rye bread artificially inoculated with molds were packed in modified atmospheres of 0%, 50%, 75%, or 100% CO₂ balanced with N₂, and 3 levels of residual O₂, 1%, 0.03%, or <0.01%/O₂-absorber, and stored for 30 to 35 d. Modified atmosphere packaging (MAP) was quantitatively more effective for rye bread because fewer mold species grew at elevated CO₂. However, the major rye bread contaminant, Penicillium roqueforti , was the overall most CO₂-resistant mold and only the use of O₂-absorber could prevent growth of this species. On wheat bread, the most CO₂-tolerant mold was Penicillium commune , growing in 99% CO₂ (with high residual O₂), and Aspergillus flavus was the mold species that grew at lowest O₂ in 75% CO₂ treatment. The spoilage yeast/"chalk mold" Endomyces fibuliger was less affected by the different O₂ levels than the true filamentous molds, and none of the tested MAP treatments could prevent growth, but lag-phase was increased with O₂-absorber on wheat bread and decreased with 1% residual O₂ on rye bread. Experiments with volatile mustard oil showed that A. flavus and Eurotium repens were the most mustard oil-resistant species on wheat and rye bread, respectively. A combination strategy with MAP and mustard oil proved most optimal, and total inhibition was achieved with 2 μL mustard oil/rye bread slice and between 2 and 3 μL/wheat bread. Results indicated that the nature and surface area of the product influences effectiveness of active packaging with mustard oil.     

SIMULTANEOUS DIFFUSION of CITRIC ACID and ASCORBIC ACID IN PREPEELED POTATOES

The study of the simultaneous diffusion of chemical preservatives in vegetable tissues permits the determination of the time required to complete this process and the concentration distributions of the preservatives.
The individual or simultaneous diffusion of citric and ascorbic acids in pre-peeled potatoes was analyzed; the effect of pH decrease on the diffusive flux of ascorbic acid and the interaction between both acids was considered as the multicomponent diffusion problem.
Potato spheres of different radii were immersed in individual solutions or mixtures of citric and ascorbic acids in concentration ranging from 0.5% to 2% W/V for different immersion times and agitation conditions. the residual concentration of citric acid was determined by titrable acidity (22058 AOAC method) and that of ascorbic acid by 2–6 dichlorophenol-indophenol method.
Experimental data were fitted to the mathematical models and the effective diffusion coefficients were determined for citric (D_e= 4.3 ± 0.2 × 10⁻¹⁰ m²/s) and ascorbic acids (D_e= 5.45 ± 0.4 × 10⁻¹⁰ m²/s) diffusing individually. When mixtures of two acids were used, multicomponent analysis was adopted and interaction coefficients were evaluated (D₁₂= 6.67 ± 0.8 × 10⁻¹¹ m²/s and D₂₁= 8.33 ± 0.8 × 10⁻¹¹ m²/s); they were an order of magnitude lower than binary diffusion values.
The pH effect on the diffusive flux of ascorbic acid was decoupled from the interaction of both acids during simultaneous diffusion by studying the diffusion of the first acid in potatoes preacidified with the second acid.     

Respiratory rate and quality changes in fresh-cut pears as affected by superatmospheric oxygen

ABSTRACT:  Changes in the respiration rate of fresh-cut "Flor de Invierno" pears stored under superatmospheric oxygen concentrations were studied and compared to those observed under traditional modified atmosphere packaging conditions. Changes in package headspace O₂ and CO₂ concentrations throughout storage were curve-fitted to nonlinear equations, calculating respiration rates by combining the derivatives of the equations and the gas permeations throughout storage. Moreover, relationships between respiratory activity and quality parameters of fresh-cut Flor de Invierno pears dipped into an antioxidant solution (0.75% N-acetylcysteine and 0.75% glutathione) were assessed. CO₂ production of fresh-cut Flor de Invierno pears stored under 70 kPa O₂ atmospheres was successfully estimated with the proposed mathematical procedure. This method also proved to describe well CO₂ production rates of fresh-cut pears stored under initial 2.5 kPa O₂+ 7 kPa CO₂ or 21 kPa O₂. In addition, a modification of Michaelis–Menten enzyme kinetics was adequate to describe the changes in estimated CO₂ production due to fermentative processes occurring under low oxygen concentrations. Superatmospheric O₂ concentrations seem to promote oxidative processes, which result into a dramatical modification of some quality attributes of fresh-cut pears.     

Effects of storage atmosphere on Listeria monocytogenes and competing microflora using a surface model system

A solid-surface model system was used to study the effects of gas atmospheres encountered in modified atmosphere packaging of vegetables on the survival and growth of Listeria monocytogenes and competing micro-organisms. The effects of increasing CO₂ levels (from 5% to 20%), 100% N₂ and 3% O₂ were determined. The model system allowed for estimation of the growth of L. monocytogenes alone or in the presence of competing microflora. CO₂ concentrations of 5–10% (with 5% O₂ in N₂) had no inhibitory effect, by comparison with air, on the growth and survival of pure cultures of L. monocytogenes . At 20% CO₂ population densities were reduced up to day 8, but the final population densities reached were not. An atmosphere of 100% N₂ allowed survival of pure cultures of L. monocytogenes , but populations did not significantly change ( P  > 0.05) during storage, whereas a low O₂ (3%, balance N2) atmosphere allowed significant growth ( P  < 0.05) of L. monocytogenes . Growth and inhibitory activities of Enterobacter cloacae and E. agglomerans were inversely related to the concentration of CO₂. By contrast, the growth and anti-listerial activities of Leuconostoc citreum increased with elevated CO₂ concentrations. In the low O₂ atmosphere, L. monocytogenes grew considerably better in the presence of populations from the indigenous microflora of lettuce than when in pure culture. The results indicate that the gas atmospheres present within modified atmosphere packages of minimally processed vegetables may affect the interactions between the pathogen and the natural competitive microflora sufficiently to indirectly enhance L. monocytogenes growth.     

ATPASE ACTIVITY, SURFACE HYDROPHOBICITY, SULFHYDRYL CONTENT AND PROTEIN DEGRADATION IN REFRIGERATED SEABASS MUSCLE IN MODIFIED ATMOSPHERE PACKAGING

The effect of modified atmosphere packaging (80% CO₂, 10% O₂, 10% N₂) on ATPase activity, surface hydrophobicity, sulfhydryl content and degradation of proteins in seabass muscle during storage at 4C was investigated. No changes in Ca²⁺-, Mg²⁺-, Mg²⁺-Ca²⁺-ATPase activities of natural actomyosin (NAM) in seabass slices kept under MAP were observed throughout the storage for up to 21 days (P > 0.05). However, a slightly increased Mg²⁺-EGTA-ATPase was found. For seabass slices stored under air atmosphere, Ca²⁺-ATPase activity decreased, whereas Mg²⁺-EGTA-ATPase activity increased (P < 0.05) with a concomitant loss in Ca²⁺-sensitivity. Lower decreases in total sulfhydryl content but higher increases in surface hydrophobicity were observed in samples stored under MAP, compared to those kept under air atmosphere. No marked autolytic degradation in samples kept under MAP was observed throughout the storage as monitored by no changes in myosin heavy chain, free α-amino acid and trichloroacetic acid soluble peptide. Conversely, a considerable degradation was found in samples kept under air atmosphere, especially after 9 days of storage. Therefore, MAP is a promising means to retard the changes in muscle proteins, especially degradation.     

Microbiological Benefits of Removing Foam Formed After UV-Enhanced Ozonation of Poultry-Processing Chiller Water for Recycling

ABSTRACT: Prior experiments using 250 mL samples of unscreened poultry overflow chiller water evaluated the beneficial bactericidal and oxidative effects of 4 different treatments (namely, O₂/O₃,O₂/UV, O₂/O₃/UV, and O₂ as the control) for improving microbiological safety, turbidity, and water-use efficiency allowing its reconditioning for reuse. When excluding foam as in this present study, synergistic reductions > 1.5 log CFU/mL for aerobic plate counts (APC) were additionally achieved after 4 min for all O₃/UV treatment combinations as compared to serially applied treatments of O₃ and UV acting separately. With foam present, 16-min O₃/UV treatments were required to achieve similar results. We now report these additional benefits achieved by removing the foam formed by the advanced oxidation process of ultraviolet-photon enhanced ozonation. Furthermore, foam microbial and general physical content were analyzed to determine suitability as an additive in rendering-type processes. Treatment of the wastewater resulted in total plate counts between 2 to 4 Log CFU/mL in the foam after 8 min. Fat and protein constituted 89% of the solids collected (384 mg/L or 14% of the foam) with trace amounts of metal elements (for example, Ca, Na, K, Fe, Cu) present. Irradiating had negligible effect on foam characteristics yet decreased the amount of solids collected.     

EFFECT of MODIFIED ATMOSPHERE PACKAGING ON GLUTATHIONE and ASCORBIC ACID CONTENT of ASPARAGUS SPEARS

Asparagus (Asparagus Officinalis L.) spears were packaged in ordinary and microperforated oriented polypropylene (OPP) films and were stored at 15C and 75% RH for up to 10 days. CO₂ concentrations ranged from 15.5 to 23% at 10 days of storage. Weight loss was less than 1.2% in microperforated film packages compared with 15% in air storage under similar conditions. Ascorbic acid content was found to be adversely affected at all the O₂ levels (1–6%) prevailing in microperforated film packages, but it was retained to the extent of 45–55% of its original concentration in ordinary OPP film packaged asparagus. the O₂ concentrations in microperforated film packages were also associated with higher glutathione concentrations in packed asparagus spears. Results of the study indicated that to preserve ascorbic acid and glutathione simultaneously in stored asparagus through MAP under high CO₂ and low O₂ conditions, O₂ concentration levels must be selected between 1 and 6% in such a way so as to get acceptable retention levels of ascorbic acid and glutathione.