Comparative behaviour of cellulosic and starchy plant materials during osmotic dehydration

Osmotic dehydration studies on two cellulosic plant materials—Golden Delicious and Cox apple—and two starchy plant materials—banana and potato—showed that the amount and rate of water loss occurred in the following descending order: Golden Delicious > Cox > potato > banana. Temperature, concentration and immersion time of samples in the osmotic solution played a significant effect on amount and rate of water loss in all commodities in a descending order as follows: 55 > 40 > 32.2 °C; 0.70 > 0.60 > 0.50 > 0.40 g kg^?1; and 30 > 60 > 90 > 120 min, respectively. A corresponding uptake of solids from the osmotic solution occurred, the rate been greatest over the first 30 min, before declining significantly thereafter. The diffusion coefficients for water loss (D_{eff, w}) measured by the method of slopes on the water loss rate curves conducted at 32.2, 40 and 55 °C for 0.40, 0.50, 0.60 and 0.70 g kg^?1 sucrose concentration solutions were higher for cellulosic plant materials than starchy plant materials. Significant variations occurred in efficiency index (WL/SG) between cellulosic and starchy plant materials. Copyright © 2007 Society of Chemical Industry     

EFFECT OF OSMOTIC TREATMENT WITH CONCENTRATED SUGAR AND SALT SOLUTIONS ON KINETICS AND COLOR IN VACUUM CONTACT DRYING

ABSTRACT

An experimental study of osmotic dehydration (OD) of selected heat‐sensitive products was carried out in a laboratory‐scale vacuum contact dryer. Cubes of potato and apple were examined as model heat‐sensitive objects. Experiments were conducted at different conduction heat input levels with wall temperatures in the range 35–45C under vacuum and also in pure vacuum without any external heat input. Detailed investigations were carried out of OD on drying performance, product temperature and color of the dried product.

PRACTICAL APPLICATIONS

Osmotic treatment of potato and apple samples using concentrated sugar solution shows better osmotic dehydration as well as drying rate in a vacuum contact drying system. This information may help to select the osmotic agent in any industrial application for faster drying rate in vacuum contact drying specially for food products. Moreover this work shows the analysis to find out the starting point of precipitation of osmotic agent inside the products in terms of drying time, temperature and moisture content. This information will be helpful for critical analysis in osmotic dehydration technique which in turns may help for optimum design.

     

EFFECT OF CaCl2 AND CONVECTIVE-OSMOTIC DRYING ON TEXTURE AND PREFERENCE OF APPLE

Conventional air‐drying combined with osmotic dehydration was researched as a potential method for drying apple cubes of superior quality. Samples were pretreated with CaCl₂ at different temperatures and times. Pretreated apple cubes were dehydrated in a tray dryer. Then, osmotic dehydration with sucrose solutions was carried out. The curves for osmotic dehydration showed that the gain of solids was higher when 40% of water was removed by convective drying while the loss of weight was lower at the same level of dehydration at 65°Brix. Texture measurements indicated that the temperature of pretreatment affected the hardness and cohesiveness. Hardness values were higher at 40C, while cohesiveness values were lower at the same temperature. The CaCl₂ at a given temperature did not have a significant effect on texture. Sensory evaluation showed that samples pretreated at 25C and osmotically dried at 50°Brix had the higher preference by the judges.     

How to deal with visco-elastic properties of cellular tissues during osmotic dehydration

In this work, vacuum impregnated apple discs with different isotonic solutions (sucrose and trehalose) were equilibrated during osmotic dehydration (55°Brix glucose at 40 °C). Changes in sample composition (water and soluble solid contents), weight and volume are analysed. A mathematical model is proposed to describe and quantify the outflow of water from the protoplast as well as the visco-elastic behaviour of the cell. Good correspondence between simulated and measured data of non impregnated samples and samples impregnated with isotonic solutions of sucrose or trehalose during long term osmotic dehydration is obtained. Fitted values of the cell permeability correspond well with tabulated values. Furthermore, also the obtained values of the parameters describing the mechanical properties of the cell wall and Hectian strands seem to reflect the observed structural development of these structures for the different treated samples well.     

Image analysis of osmotically dehydrated fruits: melons dehydration in a ternary system

Osmotic dehydration represents a technological alternative to reduce post-harvest losses of fruits. In this work, the osmotic dehydration of a ternary system (water/sugar/salt) was investigated for melon (Curcumis melo L.) dehydration using image analysis. Three kinds of sugars were used to formulate the osmotic solutions: sucrose, glucose and manitol. The process of osmotic dehydration was studied and the effects of the ternary osmotic system on the fruit shrinkage were investigated using image analysis technique. The experimental study allowed estimating the process parameters of the osmotic dehydration. The results showed the advantage of using high sugar and salt concentrations for the osmotic solution, mild temperatures, and the use of the osmotic treatment to reduce the total processing time to dry the fruit. Image analysis enabled to show how far the solid penetrates inside the fruit and to estimate the shrinkage factor of the fruit during the osmotic dehydration.     

Preserving Melons by Osmotic Dehydration in a Ternary System Followed by Air-Drying

In this study, the effect of different osmotic solution concentrations (20–60% w/w of sucrose with 10% w/w NaCl salt), fruit to solution ratios (1:9–1:3), immersion times (0.5–4 h), and temperatures (15–55°C) on the mass transfer kinetics during osmotic dehydration of melons (Curcumis melo L.) in ternary solution namely sucrose–salt–water followed by air-drying were investigated. The effective diffusion coefficients for sucrose and water during osmotic dehydration were determined, assuming osmotic dehydration to be governed by Fickian diffusion. The estimated parameters allowed optimizing the system to reduce total processing time. The optimum treatments were with 50% sucrose and 10% NaCl salt concentration, fruit to solution ratio of 1:4 for 1 h at 45°C. Samples non-treated and pre-treated in optimized conditions were dried in a hot-air dryer at 60°C until equilibrium was achieved after 2.5 h. Pre-treatment reduced the air-drying period in up to 6.8 h.     

Rehydration and sorption properties of osmotically pretreated freeze-dried strawberries

The aim of this work was to investigate the influence of osmotic dehydration and type of osmotic solution on selected physical properties of freeze-dried strawberries. Frozen Senga Sengana strawberries were dehydrated in osmotic solution with water activity of about 0.9 (sucrose and glucose solutions and starch syrup). Osmotically dehydrated fruits were frozen and freeze-dried at heating shelf temperature of 30 °C for 24 h.     

Changes in apple liquid phase concentration throughout equilibrium in osmotic dehydration

ABSTRACT:  Previous results on apple tissue equilibration during osmotic dehydration showed that, at very long processing times, the solute concentrations of the fruit liquid phase and the osmotic solution were the same. In the present study, changes in apple liquid phase composition throughout equilibrium in osmotic dehydration were analyzed and modeled. Results showed that, by the time osmosed samples reached the maximum weight and volume loss, solute concentration of the fruit liquid phase was higher than that of the osmotic solution. The reported overconcentration could be explained in terms of the apple structure shrinkage that occurred during the osmotic dehydration with highly concentrated osmotic solutions due to the elastic response of the food structure to the loss of water and intake of solutes. The fruit liquid phase overconcentration rate was observed to depend on the concentration of the osmotic solution, the processing temperature, the sample size, and shape of the cellular tissue.     

OPTIMIZATION OF OSMOTIC DEHYDRATION PROCESS OF CARROT CUBES IN SUCROSE SOLUTION

ABSTRACT

For optimization of the osmotic dehydration process of carrot cubes in sucrose solution by response surface methodology (RSM), the experiments were conducted according to face‐centered central composite design. The independent process variables for the osmotic dehydration process were osmotic solution concentrations (45–55°Brix), temperature (35–55C) and process durations (120–240 min). Statistical analysis of results showed that all the process variables had a significant effect on all the responses at 5% level of significance (P < 0.05). The osmotic dehydration process was optimized by RSM for maximum water loss, rehydration ratio, retention of color, sensory score and minimum solute gain. The optimum process conditions were 52.5°Brix sucrose syrup concentration, 49C osmotic solution temperature and 150‐min process duration.

PRACTICAL APPLICATIONS

The process of osmotic dehydration can be used for the preparation of shelf‐stable products for the purpose of use during off‐season. The quality of preosmosed carrots is much superior to the product dehydrated with the convectional method of convective dehydration. The osmotically dehydrated carrots can be used for cooking as vegetables after rehydration or can be added directly into soups, stews or casseroles before cooking. If the product is blanched before osmotic dehydration, the process can be used successfully for the preparation of carrot candy.     

Freeze/Thaw Effects on Mass Transfer Rates during Osmotic Dehydration

A model fruit system (apple slices) was studied during osmotic preconcentration in concentrated solutions of corn syrup solids. The effect of freeze/thawing on water removal and solid uptake rates during complimentary osmotic dehydration was examined. Product response to freeze/thawing after partial osmotic dehydration was also explored. Osmotically preconcentrated, frozen/thawed samples did not exhibit a significant change in rate of water loss during complimentary osmotic dehydration. They had sharply higher sugar gain rates compared to controls. The duration of osmotic preconcentration had a significant effect on freeze/thaw induced exudation losses.     

Water Diffusion and Concentration Profiles During Osmodehydration and Storage of Apple Tissue

The objective of this work was to study the mobility of water and sucrose during osmotic dehydration and storage of apple tissue and to conduct an analysis of the behavior of the effective diffusion coefficients determined from concentration profiles. Osmotic dehydration (OD) of apple was carried out at 40°C for 1 h, and the solution: sample ratio was 20:1 (w/w). Samples of 20-mm diameter were extracted from the dehydrated apple immediately after the OD process and after 4 and 24 h of storage at 25 °C. Moisture of these samples and soluble solids content were analyzed. Our results showed, after 1 h of OD, the outer layer of the apple sample lost 0.37 kg water/kg apple and gained 0.30 kg sucrose/kg apple. These values decreased toward the internal layers of the apple. A fine layer of greatly dehydrated cells was formed on the surface around the sample, which determined the mass transfer rate in the whole tissue. Smaller mass transport rates were observed in the development of concentration profiles during storage. Diffusion coefficients obtained for the outer layer after 1 h of OD were 1.53 × 10⁻¹⁰ and 1.05 × 10⁻¹⁰ m²/s for water and sucrose, respectively. The analysis of compositional profiles developed during osmodehydration was a useful tool to get a better understanding of the changes in the water activity of the outer layer of the apple tissue.     

Effects of electrical pretreatment conditions on osmotic dehydration of apple slices: Experimental investigation and simulation

Electrical pretreatments at 9 different conditions consisting of the combination of 3 different voltage gradients (20, 27, and 32 V/cm) and 3 different application times (10, 20, and 30 s) were applied on apple slices. Apple slices were osmotically dehydrated in 50% sucrose solution at 40 °C until their total dry matter content (TDM) reached to 40%. The effect of pretreatment conditions on the change of water loss and solid gain during osmotic dehydration was investigated, and effective diffusion coefficients were determined. The time needed to reach up to 40% TDM content was predicted by using the numeric solution of unsteady state mass transfer equations and diffusion coefficients via MATLAB code written. The electrical pretreatments reduced the osmotic dehydration time by in the range of 26–64%. The final water and solid distributions of apple slices were simulated in ANSYS. Modeling and simulation results were in good agreement with experimental data (p < 0.05).Industrial relevanceSince the electrical pretreatment both shortens the osmotic dehydration time and increases the water removed per unit energy used, its application prior to osmotic dehydration processes in the commercial productions will be economical. The proposed modeling and simulation approach for assessment of the effects of electrical pretreatments on osmotic dehydration characteristics may provide valuable information on the scaling up of these conditions in the industrial scale systems.     

OSMOTIC DEHYDRATION OF APPLES BY IMMERSION IN CONCENTRATED SUCROSE/MALTODEXTRIN SOLUTIONS

The effect of sucrose:maltodextrin (S:M100) ratios on solids gain (SG) and water loss (WL) was investigated during the osmotic dehydration of apple disks. Concentrated solutions were prepared at 40C with 100:0, 90:10, 70:30, 50:50, 30:70 and 10:90 ratios of (S:M100). The highest score in sensory evaluation was achieved with 90:10 ratio of (S:M100). Three stages of osmotic dehydration can be observed by plotting the shrinkage of apple disks vs the moisture content. The result is that a higher maltodextrin concentration favors volume loss and enhances water loss, increasing the duration of stage 2 osmotic dehydration.     

Comparison of sucrose and fructo-oligosaccharides as osmotic agents in apple

Fructo-oligosaccharides and sucrose were compared as osmotic agents in the osmotic dehydration of apple cv. Idared. Dehydration process of apple cubes (10  10  10 mm) was performed to determine the weight reduction (WR), moisture content (MC), water loss (WL) and solid gain (SG) over a range of osmotic solutions (40–60% w/v), temperature (40–60 °C) and processing time (20–40 min) The effective diffusion coefficient of water and solute was calculated assuming the processes to be governed by Fick's unsteady state diffusion. The effective diffusion coefficients were found to be of the order of 10^− 9 m² s^− 1 and were effected by the type of solute significantly. The WR, MC, WL and SG were predicted as weighted linear combinations of temperature, concentration of solute and time of OD.

Industrial relevance

The use of fructo-oligosaccharides (FOS) in different fruit based products is an efficient way to enrich human diet with functional component, because of the well-known health benefits of FOS. The osmotic behaviour of fructo-oligosaccharides were studied and compared to the conventional used sucrose. In view of the changes of different osmotics regarding to unit parameters of osmotic dehydration the results give possibility to industrial technology planning of products containing FOS, which are available for consumption in every season of the year and are favourable also in processed form e.g. muesli, dairy products.     

Effect of Maltodextrin,Sodium Chloride,and Liquid Smoke on the Mass Transfer Kinetics and Storage Stability of Osmotically Dehydrated Beef Meat

Osmotic dehydration is a non-thermal process for water removal from foods. The aim of the present study was (i) to investigate the effect of binary (NaCl and water) and ternary (maltodextrin, NaCl, and water) osmotic solutions with or without 0.5% liquid smoke on moisture loss, solids gain, and salt content during osmotic dehydration of beef meat and (ii) to evaluate the microbiological and oxidative stability of the processed meat. Osmotic processing resulted in 8.01–13.15% water loss and 3.53–7.59% solids gain depending on the concentration of the osmotic medium. Liquid smoke did not affect mass transfer phenomena (P > 0.05), except for the treatment with 25% NaCl. The applied models for the estimation of the apparent coefficients demonstrated a good fit with experimental data. The simplified Fick’s equations produced the best results. Osmotic treatment with binary and ternary osmotic solutions reduced total aerobic viable microbial counts (P > 0.05) of meat during storage at 4 °C for 9 days. Liquid smoke did not affect microbial counts, but it was very effective in inhibiting lipid oxidation during storage. The results demonstrate that osmotic dehydration with the addition of liquid smoke could effectively increase the shelf life of beef meat by at least 2 days.     

Osmotic dehydration of apple: Influence of sugar and water activity on tissue structure,rheological properties and water mobility

Osmotic dehydration of apple tissue (Malus pumila, Granny Smith cultivar) to water activity (a_w) 0.97 or 0.94 with maltose or maltose syrup solutions was studied and compared with previous results using glucose or trehalose as humectants. Structure (optical and transmission electronic microscopy observations), rheological properties (small scale dynamic oscillatory and creep/recovery measurements and large scale compression force-deformation testing), and water mobility (¹H NMR spectra) of parenchymatous apple tissue were significantly affected by osmotic treatments. Osmotically dehydrated apples became soft and extensible and lost crispness and hardness, while the behavior of the moduli G′ and G″ indicated weaker gels after osmosis. Compression properties of the tissues abruptly changed after osmotic dehydration to a_w 0.97, while reduction to a_w 0.94 led to a compression response more similar to that of untreated apples. Compression behavior and state and distribution of water in apple tissues were influenced by the osmotic agent employed and the a_w level, while in general mechanical spectra and creep analysis were not able for distinguishing physical differences between osmotic treatments assayed.     

The effect of sodium chloride on the glass transition of potato and cassava starches at low moisture contents

The effect of NaCl on the glass transition of cassava and potato starches at low water levels (<20% dwb) was investigated. Sodium chloride (up to 6% of the starch dry weight) was mixed thoroughly with cassava and potato starches using a twin-screw extruder. The samples were equilibrated over saturated salt solutions (LiCl, CH₃COOK, MgCl₂, NaBr, CuCl₂ and NaCl) to give a range of moisture contents. The addition of sodium chloride caused a considerable reduction in the DSC measured glass transition temperature for both starches. For example, the T_g of cassava starch without and with 6% NaCl equilibrated at relative humidity of 11% was 166 and 136 °C, respectively. Similar reductions were found for potato starch. Although the starch sorption isotherms are affected by the addition of salt when T_g is plotted against water content as opposed to relative humidity a T_g reduction on salt addition is still observed. The possible reasons for the plasticization of starch by salt are discussed.     

Effects of time/temperature treatments on potato (Solanum tuberosum) starch: a comparison of isolated starch and starch in situ

Previously, time/temperature treatments of starch have been performed mainly on starch/water systems. In this study the same time/temperature treatments were applied to starch/water systems and to potato starch in situ. Two potato varieties (Solanum tuberosum cultivars Asterix and Bintje) were used. The effect of time/temperature treatments on gelatinisation behaviour was evaluated using differential scanning calorimetry (DSC). A blanching process was simulated by heating samples to 74 °C and then cooling them to 6 °C. A DSC scan showed that starch was completely gelatinised after this treatment. Retrogradation of amylopectin increased during storage at 6 °C from 0 to 24 h after blanching. Annealing of starch, with the aim of altering cooking properties, was performed by heating samples to temperatures below the gelatinisation onset temperature. Treating samples at 50 °C for 24 h caused a shift in gelatinisation onset temperature of 11–12 °C for isolated starch and 7–11 °C for in situ samples. The extent of the annealing effect depended on the difference between onset and annealing temperatures, and prolonged treatment time increased the effect. Starch/water systems and tissue samples behaved similarly when exposed to time/temperature treatments. The most apparent difference was the shift of gelatinisation to higher temperatures in tissue samples. Copyright © 2003 Society of Chemical Industry     

辣椒果肉的渗透脱水效果研究

研究了不同渗透溶液对辣椒果肉的脱水效果,从失水率、固形物增加率、含盐量和色泽变化等方面综合分析了不同浓度的纯糖溶液(50%和65%)、纯盐溶液(10%和20%)和糖盐混合溶液(10%盐,50%糖)的作用效果。结果表明,蔗糖和盐混合溶液的脱水效果最好,8h的失水率可以达到54.20%,可溶性固形物增加率仅有7.53%,且含盐量更是低于纯盐溶液的含盐量变化,只增加了2.62g/100g干基。在渗透后的颜色方面,混合溶液渗透后的变化差异没有纯溶液渗透后的明显。     

Unfreezable Water in Apple Treated by Pulsed Electric Fields: Impact of Osmotic Impregnation in Glycerol Solutions

The effects of pulsed electric fields (PEF) and osmotic impregnation in glycerol solution on the amount of unfreezable water in apple were determined by means of low-temperature differential scanning calorimetry (DSC). The obtained data were compared with behaviour of pure water–glycerol solutions (sample WG). PEF treatment was applied using a near-rectangular monopolar generator with pulse duration of 100 μs at electric field strength of 800 V/cm. The osmotic impregnation of PEF-treated apple discs was done using water–glycerol (sample AWG) and apple juice–glycerol (sample AJG) osmotic solutions at different concentration of water or juice in glycerol, W = 30–100 wt%. The data evidenced that for the PEF-treated samples the glycerol was able to penetrate successfully inside apple tissue. The state diagrams for WG, AWG and AJG samples were rather similar. It was observed that free water existed only for moisture content above some minimum value. The unfreezable water content was the largest in AJG, followed by WG and AWG. The juice concentration in glycerol W ≈ 80 wt% was found to be optimal for preservation of the texture of PEF-treated samples.