Current manufacturing technologies for TFT‐LCDs

Abstract— TFT‐LCD panels for notebook‐PC applications requires a thin and light form factor, low power consumption, and good display quality, whereas the desktop monitor has different requirements such as large panel size, wide viewing angle, high resolution, brightness, etc. However, for the fifth‐generation of mass production, current panel technologies have to improve in order to cope with these requirements. In this article, various approaches to the manufacturing technologies of next‐generation TFT‐LCDs are discussed.     

Electrical models of TFT‐LCD panels for circuit simulations

Abstract— As thin‐film‐transistor liquid‐crystal‐display (TFT‐LCD) panels become larger and provide higher resolution, the propagation delay of the row and column lines, the voltage modulation of Vcom, and the response time of the liquid crystal affect the display images now more than in the past. It is more important to understand the electrical characteristics of TFT‐LCD panels these days. There are several commercial products that simulate the electrical and optical performance of TFT‐LCDs. Most of the simulators are made for panel designers. However, this research is for circuit, system, and panel designers. It is made in a SPICE and Cadence environment as a commercial circuit‐design tool. For circuit and system designers, it will help to design the circuit around a new driving method. Also, it can be easily modified for every situation. It also gives panel designers design concepts. This paper describes the electrical model of a 15‐in. XGA (1024 × 768) TFT‐LCD panel. The parasitic resistance and capacitance of the panel are obtained by 3‐D simulation of a subpixel. The accuracy of these data is verified by the measured values of an actual panel. The developed panel simulation platform, the equivalent circuit of a 1 5‐in. XGA panel, is simulated by HSPICE. The results of simulation are compared with those of experiment, according to changing the width of the OE signal. The proposed simulation platform for modeling TFT‐LCD panels can be especially applied to large‐sized LCD TVs. It can help panel and circuit designers to verify their ideas without making actual panels and circuits.     

An overview of product issues in wide‐viewing TFT‐LCDs

Abstract— Several TFT‐LCD devices exhibiting high image quality have been developed and commercialized, overcoming the narrow viewing‐angle characteristics of conventional twisted‐nematic (TN) devices. Nevertheless, no single device dominates large‐sized TFT‐LCDs. In this paper, the product issues of existing LC devices related to manufacturing process and performance are discussed.     

Low‐temperature poly‐Si TFT data drivers for an SVGA a‐Si TFT‐LCD panel

Low‐temperature poly‐Si TFT data drivers for an SVGA a‐Si TFT‐LCD panel have been developed. The data drivers include shift registers, sample‐and‐hold circuits, and operational amplifiers, and drive LCD panels using a line‐at‐a‐time addressing method. To reduce the power consumption of the shift register, a dot‐clock control circuit has been developed. Using this circuit, the power consumption of the shift register has been reduced to 36% of that of conventional circuits. To cancel the offset voltage generated by the operational amplifier, an offset cancellation circuit for low‐temperature poly‐Si TFTs has been developed. This circuit is also able to avoid any unstable operation of the operational amplifier. Using this circuit, the offset voltage has been reduced to one‐third of the value without using the offset cancellation circuit. These data drivers have been connected to an LCD panel and have realized an SVGA display on a 12.1‐in. a‐Si TFT‐LCD panel.     

Development of 100‐in. TFT‐LCDs for HDTV and public‐information‐display applications

Abstract— LCDs have achieved a full‐high‐definition resolution of 1920 × 1080 (16:9), 600‐nit brightness, 3000:1 dynamic contrast ratio, 92% color gamut, 178° viewing angle, and 5‐msec response time at all gray levels and are targeted for HDTV and public‐information‐display applications. Some unique technologies, such as Cu bus line, advanced wide view polarizer, and wide‐color‐gamut lamp, were applied. A new stitching‐free technology was developed to overcome the size limitation of the photomask in both the TFT and color‐filter processes. The size of the panel (100 in.), based on the wide format (16:9), is determined by the maximum efficiency of the world's first seventh‐generation line (glass size, 1950 × 2250 mm) in LG.Philips LCD's (LPL) Paju display cluster. The issues facing 100‐in. TFT‐LCDs will be discussed.     

A new driving method to compensate for row‐line signal‐propagation delays in an AMLCD

Abstract— The row‐line and data‐line that make up of a TFT‐LCD panel can be modeled as a distributed resistance and capacitance network. As TFT‐LCD panels become larger and provide higher resolution, the induced signal propagation delay time from the row and column lines become an appreciable part of the line time. In particular, the row signal‐propagation delay time is traditionally accommodated by waiting for the worst‐case propagation time before the start of a new line. This conventional method, however, reduces the subpixel charging time. A new driving method, Horizontal Line Delay Compensation (H‐LDC), has been implemented and verified to compensate for row‐line propagation delay. The benefit of longer subpixel charging time is of particular interest to large‐area high‐resolution fast‐refresh‐rate LCD TVs.     

Robust integrated shift register circuit over clock noises for in‐cell touch applications

This paper proposes an integrated shift register circuit for an in‐cell touch panel that is robust over clock noises. It is composed of 10 thin film transistors and 1 capacitor, and the time division driving method is adopted to prevent the negative effect of display signals on the touch sensing. Two pre‐charging nodes are employed for reducing the uniformity degradation of gate pulses over time. In particular, the proposed circuit connects a drain of the first pre‐charging node's pull‐up thin film transistor (TFT) to the positive supply voltage instead of clock signals. This facilitates to lower coupling noises as well as to clock power consumption. The simulation program with an integrated circuit emphasis is conducted for the proposed circuit with low temperature poly‐silicon TFTs. The positive threshold voltage that shifts up to 12 V at the first pre‐charging pull‐up TFT can be compensated for without the uniformity degradation of gate pulses. For a 60‐Hz full‐HD display with a 120‐Hz reporting rate of touches, the clock power consumption of the proposed gate driver circuit is estimated as 7.13 mW with 160 stages of shift registers. In addition, the noise level at the first pre‐charging node is lowered to ?28.95 dB compared with 2.37 dB of the previous circuit.     

New approaches to process simplification for large‐area high‐resolution TFT‐LCDs

Abstract— Novel process architectures are proposed for fabricating large‐area high‐resolution TFT‐LCDs with a minimal number of process steps. A low contact resistance between Al bus lines and the transparent conductive oxide layer, necessary for large‐area panels, is obtained by inducing a self‐formed inter‐metallic compound layer at the interface without using any additional buffer or capping layers. For enhanced brightness and resolution, a new TFT array structure integrated on a color‐filter substrate, referred to as an Array on Color Filter (AOC) structure, has been developed. Good‐quality TFTs were successfully constructed on the newly developed color filter for AOC within a sufficiently wide process margin. By adopting these novel technologies, a 15.0‐in. XGA prototype panel was fabricated and shows good display performance. Thus, these novel technologies have improved cost efficiency and productivity for TFT‐LCD manufacturing, and can be applied to the development of TFT‐LCDs of extended display area and enhanced resolution, benefiting from the low resistance bus lines, the high aperture ratio, and reduction in total process steps.     

Novel mobile TFT‐LCDs based on SLS technology

Abstract— Single‐crystal‐like silicon (SLS) technology is the most cost‐effective laser‐crystallization process ever invented. The throughput of the SLS process is about two times higher than that of the conventional excimer‐laser annealing (ELA) method. In addition, the performance of the TFTs fabricated by the SLS process is among the best utilized in mass production. Various TFT‐LCDs employing SLS technology, which included a 1.02‐in. full SOG LCD using an icon display for the sub‐display of cellular phones, a 1.9‐in. qVGA TFT‐LCD with a low‐power analog interface employing a low‐voltage driving scheme, and a 3.0‐in. VGA TFT‐LCD compatible with the 480i data format without additional signal processing were developed. Because the SLS process enables us to achieve highly uniform and reliable transistors, it can be effectively utilized in the mass production of mobile TFT‐LCDs with low power consumption and enhanced image quality.     

A 15‐in. XGA thresholdless antiferroelectric LCD addressed by TFTs and using the quasi‐dc driving method

Abstract— A 15‐in. TFT‐LCD with XGA resolution using thresholdless antiferroelectric liquid crystal (TLAF) has been developed. TLAF materials show V‐shaped switching and enable display of analog gray scale, wide viewing angle, and fast response. However, in the case that high‐resolution TFT‐LCDs using materials with large spontaneous polarization such as TLAF were driven by the conventional method, alternating current (ac) driving, the obtained contrast ratio was limited because of a sharp decline of holding voltage due to the growth of a depolarization field. In order to enhance the contrast ratio, a novel driving method referred to as quasi‐dc driving was proposed. In the quasi‐dc driving, the polarity of the applied voltage to liquid crystals inverts at certain intervals of several seconds. Moreover, the applied voltage and the charging time at the time of polarity inversion are increased more than the intended signals. By this method, the 15‐in. TFT‐LCD using TLAF with high contrast ratio (more than 100:1) and wide viewing angle was realized.     

A new low‐power driving method for high‐resolution mobile IPS LCDs

Abstract— High‐resolution displays are now needed for mobile equipment, not only for cell phones but for other devices such as ultra‐mobile PCs (UMPCs) and mobile Internet protocol televisions (IPTVs). A new low‐cost and low‐power driving method for high‐resolution in‐plane‐switching (IPS) liquid‐crystal displays (LCDs) on a low‐temperature polycrystalline‐silicon (LTPS) thin‐film‐transistor (TFT) platform has been developed. Because this method drives common electrodes separated by each line, it can reduce inversion frequency, unlike “dot‐inversion” or “column‐inversion” methods. On the other hand, it was found that horizontal smear is an obstacle to achieve this method. To solve this problem, techniques to optimize the timing of RGB time‐sharing are proposed. A 5‐in. WXGA (1366 × 768) prototype using the new driving method was fabricated, and it was found that the horizontal smear is less than ±1% of the luminance and that the power consumption of the display discharge and charge is 0.245 W.     

Super‐large‐sized TFT‐LCD (55 in.) for HDTV application

Abstract— We have developed the world's largest TFT‐LCD, which has a 55‐in.‐diagonal size. This LCD features a 1920 × 1080 (16:9) resolution for full‐HDTV images, 500‐nit luminance, 72% color gamut, and 12‐msec response time at all gray levels. The size of the panel (55 in.) was determined by the maximum efficiency of our fifth‐generation line (glass size: 1100 × 1250 mm). To overcome the limitation of size in photolithography equipment, a new stitcking‐free technology was applied in both the TFT and color‐filter side. And the super‐IPS mode was used as a wide‐viewing‐angle technology because it is suitable in the fabrication of large panels. In this paper, we present issues on both the fabrication and characteristics of the 55‐in. TFT‐LCD.     

LTPS circuit integration for system‐on‐glass LCDs

Abstract— A 3.5‐in. QVGA‐formatted driving‐circuit fully integrated LCD has been developed using low‐temperature poly‐Si (LTPS) technology. This display module, in which no external ICs are required, integrates all the driving circuits for a six‐bit RGB digital interface with an LTPS device called a “FASt LDD TFT” and achieves a high‐quality image, narrow frame width, and low power consumption. The LTPS process, device, and circuit technologies developed for system‐on‐glass LCD discussed. The development phase of LTPS circuit integration for system‐on‐glass LCDs is also reviewed.     

A novel pixel memory using integrated voltage‐loss‐compensation (VLC) circuit for ultra‐low‐power TFT‐LCDs

Abstract— A novel pixel memory using an integrated voltage‐loss‐compensation (VLC) circuit has been proposed for ultra‐low‐power TFT‐LCDs, which can increase the number of gray‐scale levels for a single subpixel using an analog voltage gray‐scale technique. The new pixel with a VLC circuit is integrated under a small reflective electrode in a high‐transmissive aperture‐ratio (39%) 3.17‐in. HVGA transflective panel by using a standard low‐temperature‐polysilicon process based on 1.5‐μm rules. No additional process steps are required. The VLC circuit in each pixel enables simultaneous refresh with a very small change in voltage, resulting in a two‐orders‐of‐magnitude reduction in circuit power for a 64‐color image display. The advanced transflective TFT‐LCD using the newly proposed pixel can display high‐quality multi‐color images anytime and anywhere, due to its low power consumption and good outdoor readability.     

Scaling‐up PECVD system for large‐sized substrate processing

Abstract— With the prevailing trend of large‐panel TFT monitors and, most recently, LCD TVs, large‐sized‐substrate processing is becoming the mainstream of TFT‐LCD production. To enable this trend of ever‐increasing large‐area processing, a multiple generations of PECVD systems for volume production has been successfully developed. This paper discusses the scaling‐up challenges from the equipment manufacturer's perspective, with the focus on process scalability, system design optimization, productivity enhancement, and cost‐of‐ownership reduction.     

A novel low‐power‐consumption all‐digital system‐on‐glass display with serial interface

Abstract— A new conceptual ultra‐compact LCD panel, which features a simple interface and lower‐power consumption by using low‐temperature polysilicon thin‐film transistor (LTPS‐TFT) technology has been developed. This panel is capable of switching operation modes based on an input command, and all the data are directly communicated with the circuit inside the panel through a Serial Peripheral Interface (SPI) protocol. The integration of the serial‐data‐receiver function on glass substrate has enabled the achievement of a significant reduction in the number of interface pins. Moreover, a low power consumption of 15 μW for a 2.26‐in. reflective LCD panel in combination with the technique of integrating a memory circuit in each pixel has been achieved.     

Transflective TFT‐LCDs with high optical performance

Abstract— In order to reduce panel cost, reduce power consumption, and minimize thickness, a single panel with dual functions for high‐transmissive main displays and high reflective sub‐displays is becoming the trend. Two novel RGB‐W transflective 1.9‐in. a‐Si TFT LCDs have been developed to meet the requirements. By using the traditional seven‐mask dual‐cell‐gap structure, novel transflective tRGB‐t/rW TFT LCD and tRGB‐rW TFT‐LCD panels were fabricated with high transmittance and high reflectance, respectively. The optical clarity is excellent in both dark and bright conditions. Their superior optical performance is attributed to the high‐efficiency “transflective white” subpixel or “reflective white” subpixel.     

An optimal design method for minimization of common voltage distortion in large‐sized and high‐resolution liquid crystal displays

This paper proposes an optimal design method that minimizes the common voltage (V_COM) distortion for large‐sized and high‐resolution liquid crystal displays (LCDs). Three design methods are examined using different architectures of the panel and circuit to compensate for the V_COM distortion. The proposed design method adopts a panel architecture that compensates for the V_COM distortion simultaneously at the top and bottom of the panel using a dual compensation circuit. It is implemented using a 27‐in. quad high‐definition LCD, and its V_COM distortion is further minimized by optimizing the compensation ratio of the dual compensation circuit. In addition, the minimized V_COM distortion is evaluated by measuring the horizontal crosstalk of the implemented panel according to the decrease in the charging time of the subpixel. As the charging time decreases from 11.6 to 7.8 μs, the measured crosstalk level varies from 0.10% to 1.06%, respectively, meeting the goal of less than 2%. Therefore, the proposed design method is suitable for large‐sized and high‐resolution LCDs requiring low V_COM distortion.     

Advanced liquid‐crystal materials for TFT monitor and TV applications

Notebook applications have been one of the most important driving forces behind the remarkable growth of liquid‐crystal displays (LCDs). LCDs have recently been well accepted in the monitor market and large growth is forecasted because of the replacement of CRTs. The next challenge for LCDs is the TV market. These new application areas are supported by advanced LC technologies such as film‐compensated twisted nematic (TN), in‐plane switching (IPS), and vertically aligned (VA) modes. Each TFT technology requires a corresponding LC material improvement. We will review the recent liquid‐crystal material development for these advanced LC technologies.     

Oxide‐TFT technologies for next‐generation AMOLED displays

Abstract— High‐mobility high‐reliability low‐RC‐delay oxide TFTs have been developed. Their performances are good enough for AMOLED displays even for the large‐sized super‐high‐resolution, or high‐frame‐rate displays. In this paper, the status of oxide‐TFT development and the issues for the mass‐production of next‐generation AMOLED displays will be discussed, and three types of AMOLED displays using different oxide materials and TFT structures will be demonstrated.