Formulation and Processing of a Heat Stable Calcium-fortified Soy Milk

Calcium-fortified soy milk (200 mg/100g) was formulated by adding water (85–90°C) full-fat soy flour (10%), sucrose (2.75%) and soy protein isolate (2.25%). Following homogenization, the blend was twice clarified and pasteurized at 65°C/30 min before refrigeration. Samples of the soy milk (45°C) were adjusted to pH 8 before adding calcium lactogluconate (1.55%) and varying amounts of sodium hexametaphosphate or potassium citrate. Samples with 1.25% potassium citrate the best heat stability. For successful calcium fortification, it is recommended to maintain a calcium-to-protein ratio < 38 mg/g and to use an appropriate sequestering agent at a molar ratio of 0.8/mole calcium.     

Soy Protein Fortification Affects Sensory, Chemical, and Microbiological Properties of Dairy Yogurts

ABSTRACT: Chemical, microbiological, and sensory properties for low fat yogurts fortified with 0,1, 2.5, or 5% soy protein concentrate were determined through 1 mo storage at 5 °C. Yogurts were adjusted to equivalent total solids with nonfat dried milk. Microbiological counts, fermentation time, and final developed acidity were not affected by soy protein. Instrumental viscosity and sensory thickness, soy aroma, and soy flavor increased with soy protein addition (P 0.05). Soy flavor and aroma did not increase with storage time. Yogurt with 5% soy protein was darker, more chalky, and less sweet compared to control yogurt or yogurts with lower concentrations of soy protein (P 0.05). Yogurts with 1 or 2.5% soy protein were most similar to control yogurt.     

Effects of Yogurt and Freeze-Dried Yogurt on Growth Stimulation of Rats

Growth was assessed in rats fed diets of freeze-dried (FD) and liquid milk and yogurt. Microbial growth in liquid milk under feeding conditions lowered pH to 4.5 and caused coagulation; thus, accuracy of comparing liquid diets is questionable. Freeze-drying eliminated such problems but did not diminish the superior stimulation of growth in rats by yogurt. Weight gains of rats on yogurt were 24.3% higher then for milk when fed as liquid and 24.6% higher when fed FD. Feed efficiencies for yogurt diets were significantly higher than were efficiencies for milk diets. Lactase activity of FD yogurts declined less than 5% during 24 months storage at 10°C.     

Use of acid whey protein concentrate as an ingredient in nonfat cup set-style yogurt

Acid whey resulting from the production of soft cheeses is a disposal problem for the dairy industry. Few uses have been found for acid whey because of its high ash content, low pH, and high organic acid content. The objective of this study was to explore the potential of recovery of whey protein from cottage cheese acid whey for use in yogurt. Cottage cheese acid whey and Cheddar cheese whey were produced from standard cottage cheese and Cheddar cheese-making procedures, respectively. The whey was separated and pasteurized by high temperature, short time pasteurization and stored at 4°C. Food-grade ammonium hydroxide was used to neutralize the acid whey to a pH of 6.4. The whey was heated to 50°C and concentrated using ultrafiltration and diafiltration with 11 polyethersulfone cartridge membrane filters (10,000-kDa cutoff) to 25% total solids and 80% protein. Skim milk was concentrated to 6% total protein. Nonfat, unflavored set-style yogurts (6.0 ± 0.1% protein, 15 ± 1.0% solids) were made from skim milk with added acid whey protein concentrate, skim milk with added sweet whey protein concentrate, or skim milk concentrate. Yogurt mixes were standardized to lactose and fat of 6.50% and 0.10%, respectively. Yogurt was fermented at 43°C to pH 4.6 and stored at 4°C. The experiment was replicated in triplicate. Titratable acidity, pH, whey separation, color, and gel strength were measured weekly in yogurts through 8 wk. Trained panel profiling was conducted on 0, 14, 28, and 56 d. Fat-free yogurts produced with added neutralized fresh liquid acid whey protein concentrate had flavor attributes similar those with added fresh liquid sweet whey protein but had lower gel strength attributes, which translated to differences in trained panel texture attributes and lower consumer liking scores for fat-free yogurt made with added acid whey protein ingredient. Difference in pH was the main contributor to texture differences, as higher pH in acid whey protein yogurts changed gel structure formation and water-holding capacity of the yogurt gel. In a second part of the study, the yogurt mix was reformulated to address texture differences. The reformulated yogurt mix at 2% milkfat and using a lower level of sweet and acid whey ingredient performed at parity with control yogurts in consumer sensory trials. Fresh liquid acid whey protein concentrates from cottage cheese manufacture can be used as a liquid protein ingredient source for manufacture of yogurt in the same factory.     

Individual and sequential effects of stirring,smoothing, and cooling on the rheological properties of nonfat yogurts stirred with a technical scale unit

Few studies have considered the impact of unit operations during stirred yogurt manufacture because their operational sequence is difficult to replicate at the laboratory scale. The aim of this study was to investigate the individual and sequential effects of stirring in the yogurt vat, smoothing, and cooling on the rheological properties of yogurts, using a technical scale unit simulating some industrial conditions. The yogurts were prepared from a milk mixture that was standardized to contain 14% total solids, 0% fat, and 4% protein, and then homogenized, heated (94.5°C, 5 min), and inoculated at 41°C with the same thermophilic lactic starter. The operating parameters under investigation were 2 stirring durations in the yogurt vat (5 or 10 min), 2 cooling systems (plate or tubular heat exchanger), and 2 smoothing temperatures (38°C for smoothing before cooling; 20°C for smoothing after cooling). Sampling valves were installed at critical points on the technical scale unit so that the effect of each operation on the properties of stirred yogurt could be quantified individually. Syneresis, apparent viscosity, firmness, and consistency were analyzed after 1 d of storage at 4°C. In general, as the yogurts moved through the technical scale unit, the properties of the yogurts (evaluated after 1 d) changed: viscosity increased but syneresis, firmness, and consistency decreased. The individual effects of the operations showed that smoothing and cooling, compared with stirring duration, made the greatest contribution in terms of modifying yogurt properties. The stirring parameters (5 or 10 min) had similar effects on the yogurts. The use of a plate heat exchanger promoted a decrease in syneresis, whereas a tubular heat exchanger had a greater effect in terms of increasing firmness and consistency. The type of cooling system had no effect on stirred yogurt viscosity. Smoothing at 38°C had a greater effect on the increase in firmness, whereas smoothing at 20°C contributed more to a decrease in syneresis and increases in viscosity and consistency. This study confirms that each unit operation has a defined effect on the rheological properties of a nonfat stirred yogurt, which also depends on the operation sequence.     

Survival of Listeria monocytogenes in vanilla-flavored soy and dairy products stored at 8 degrees C

The survival of Listeria monocytogenes V37 in vanilla-flavored yogurt (low-fat and nonfat) and soy milk (low-fat and Plus) stored at 8 degrees C for 31 days was investigated. Commercial samples of yogurt and soy milk were used. These samples were inoculated with either 10(4) or 10(7) CFU of L. monocytogenes per ml. Sampling was carried out every 3 to 4 days initially and was then carried out weekly, for a total storage time of 31 days. Each time a sample was collected, the pH of the sample was measured. After 31 days, low-fat plain, low-fat vanilla, and nonfat plain yogurt samples inoculated with 10(4) CFU/ml showed 2.5-log reductions in viable cell populations, and nonfat vanilla yogurt showed a 3.5-log reduction. For yogurt inoculated with 10(7) CFU/ml, reductions of 2.5 log CFU/ml were observed for plain low-fat and nonfat yogurts, and reductions of 5 log CFU/ml were observed for vanilla-flavored low-fat and nonfat yogurts. In vanilla-flavored and plain low-fat and Plus soy milk samples, cell counts increased from 10(4) and 10(7) CFU/ml to 10(9) CFU/ml at 7 and 3 days of storage, respectively, at 8 degrees C. Coagulation in soy milk samples was observed when the cell population reached 10(9) CFU/ml. In soy milk, the L. monocytogenes population did not change for up to 31 days. Vanillin had an inhibitory effect on L. monocytogenes in yogurt but not in soy milk.     

Production of soy yogurt enriched with glyceollins

Soy milk was prepared from regular soybean (M1), soybean germinated for 3 days at 25°C (M2), and soybean germinated under fungal infection (M3). Rhizopus microsporus var. oligosporus ATCC 22959 was used as the elicitor for glyceollin production. Each soy milk was fermented with Streptococcus infantarius 12 and Weissella sp. 4 (1:5, v/v) for 12 h at 37°C. Significant induction of glyceollins was confirmed only in M3 soy milk and glyceollins maintained stably during 12 h fermentation period. The concentration of glyceollins in M3 yogurt was 2,400.4±83 and 2,525.2±158 μg/g dry matter (d.m.) at 0 and 12 h, respectively. The amount of daidzein was significantly higher in M3 yogurt (635.1±21) than that of M1 (417±11) and M2 (545±17 μg/g d.m.) yogurt in 12 h (p<0.05). M2 yogurt had the highest amount of genistein (695.3±17) followed by M3 (634.5±26) and M1 (612.5±14 μg/g d.m.) yogurt. M3 soy yogurt also showed the highest content of total phenolic compounds (5.37 mg/g) and antioxidant activity. The results indicated that functional soy yogurt can be prepared from soybean enriched with glyceollins.     

Physiochemical Properties,Microstructure, and Probiotic Survivability of Nonfat Goats’ Milk Yogurt Using Heat‐Treated Whey Protein Concentrate as Fat Replacer

There is a market demand for nonfat fermented goats’ milk products. A nonfat goats’ milk yogurt containing probiotics (Lactobacillus acidophilus, and Bifidobacterium spp.) was developed using heat‐treated whey protein concentrate (HWPC) as a fat replacer and pectin as a thickening agent. Yogurts containing untreated whey protein concentrate (WPC) and pectin, and the one with only pectin were also prepared. Skim cows’ milk yogurt with pectin was also made as a control. The yogurts were analyzed for chemical composition, water holding capacity (syneresis), microstructure, changes in pH and viscosity, mold, yeast and coliform counts, and probiotic survivability during storage at 4 °C for 10 wk. The results showed that the nonfat goats’ milk yogurt made with 1.2% HWPC (WPC solution heated at 85 °C for 30 min at pH 8.5) and 0.35% pectin had significantly higher viscosity (P < 0.01) than any of the other yogurts and lower syneresis than the goats’ yogurt with only pectin (P < 0.01). Viscosity and pH of all the yogurt samples did not change much throughout storage. Bifidobacterium spp. remained stable and was above 10⁶CFU g^‐1 during the 10‐wk storage. However, the population of Lactobacillus acidophilus dropped to below 10⁶CFU g^‐1 after 2 wk of storage. Microstructure analysis of the nonfat goats’ milk yogurt by scanning electron microscopy revealed that HWPC interacted with casein micelles to form a relatively compact network in the yogurt gel. The results indicated that HWPC could be used as a fat replacer for improving the consistency of nonfat goats’ milk yogurt and other similar products.     

The effect of starch based fat substitutes on the microstructure of set-style yogurt made from reconstituted skimmed milk powder

Seven different types of starch based fat substitutes were used for the production of set-style yogurt from reconstituted skimmed milk powder. The yogurt milks contained 14.0–15.8% total solids, 7.3–9.1% carbohydrates, 5.3–5.6% protein and 1.0–1.2% ash. The fat content of all the batches was 0.1% except the control (1.5%), which was made with anhydrous milk fat. Yogurts made with P-Fibre 150 C and 285 F contained 0.5 and 1.1% fibre respectively. Decrease in whey syneresis and increase in firmness in all the yogurts were observed during 20 days' storage at 5°C. Yogurt made with P-Fibre 150 C had the least amount of whey syneresis. Scanning electron microscopy and transmission electron microscopy revealed subtle differences in the microstructure of set-style yogurts due to the different starch based fat substitute used. 'Spikes' and 'hair' like structures were evident around the casein micelles in the milk base. They were lightly stained when compared with the caseins. Their detection in the yogurt was very difficult and only P-150 C and P-285 F substitutes were visualized whereas the others could not be detected even when their concentration was increased to 5%. Yogurt made with Lycadex® 100 was more porous and had slightly larger void spaces filled with milk serum. The use of a higher concentration (5%) of fat substitutes increased the firmness, but impaired the flavour and mouth feel of the yogurts.     

Effect of reduction of lactose in yogurts by addition of β‐galactosidase enzyme on volatile compound profile and quality parameters

A comparative study between reduced‐lactose yogurts made with added β‐galactosidase (E yogurts) and controls (C yogurts) was performed. The evolution of lactose content, pH, acidity and volatile compounds was measured during fermentation and storage at 5 °C. The hydrolysis percentages of lactose ranged from 75% to 78% in E yogurts and from 10% to 13% in C yogurts at the end of manufacture and stayed without changes throughout storage. There were no significant differences in pH and titratable acidity values among yogurts. A total of 22 volatile compounds were identified. The change in lactose level by the action of β‐galactosidase influenced the production of some volatile compounds derived from this sugar. At the end of fermentation, minor differences in volatile composition were recorded among yogurt samples. During storage, acetaldehyde and diketone levels were always higher in hydrolysed yogurts than their respective controls.     

Evaluation of physical properties during storage of set and stirred yogurts made from ultra-high pressure homogenization-treated milk

The effects of ultra-high pressure homogenization (UHPH) on cow's milk were investigated and its suitability for yogurt manufacturing was compared with the conventional process currently applied in the yogurt industry. Yogurts were prepared from UHPH-treated milks at 200 and 300 MPa at 40 °C, and yogurts prepared from heat-treated milk at 90 °C for 90 s, homogenized at 15 MPa and enriched with 3% of skim milk powder were used as control samples. This study included determination of titrable acidity, water-holding capacity (WHC), and textural and rheological evaluation of gels in both set-type and stirred yogurts. In order to follow the evolution of yogurts during storage at refrigeration temperature (4–6 °C), all analyses were carried out weekly (1, 7, 14, 21 and 28 days). Results showed that yogurts from UHPH-treated milk presented higher WHC and firmness values compared with the conventional yogurts. However, the disruption of the network from UHPH-treated milk into stirred gels resulted in yogurts with higher consistency, less syneresis but coarser structure than the conventional ones.     

Production and Evaluation of Yogurt with Concentrated Grape Juice

Fruit yogurt was prepared by adding concentrated grape juice (pekmez) CGJ, to milk. Optimum CGJ concentration and its influence on quality and fermentation process of yogurt were evaluated. The pH, titratable acidity, protein content, viscosity, whey syneresis, starter bacteria, mold and yeast counts were determined weekly at 4°C for 1 month. Addition of 10% CGJ provided desired sweetness. After 4h incubation of 5–10–15% CGJ-added yogurts the pH was 4.44, 4.98 and 5.90, respectively, and the control was pH 4.26. CGJ addition increased fermentation time and decreased viscosity. During storage, acidity of 10% CGJ-added yogurt remained lower (P<0.05) than controls. CGJ did not affect (P>0.05) protein content and molds or yeasts were not detected.     

Probiotic Strains as Starter Cultures Improve Angiotensin-converting Enzyme Inhibitory Activity in Soy Yogurt

Suitability of soy yogurt as a system for delivering probiotics and other bioactive compounds was assessed by fermenting soy milk using starter culture containing Lactobacillus delbrueckii ssp. bulgaricus Lb1466, Streptococcus thermophilus St1342, and probiotic organisms (Lactobacillus acidophilus LAFTI® L10, Bifidobacterium lactis LAFTI® B94, and Lactobacillus paracasei LAFTI® L26). Fermentations were terminated at different pH of 4.50, 4.55, and 4.60 and metabolic patterns of cultures (viability, proteolytic activity, organic acids production, angiotensin‐converting enzyme (ACE) inhibitory activity) were investigated during 28 d of storage at 4 °C. The presence of probiotics enhanced the growth of L. delbrueckii ssp. bulgaricus Lb1466 and S. thermophilus St134 in soy yogurt in comparison to the control produced by sole yogurt culture. In general, different termination pH had no effect (P > 0.05) on the viability of probiotic organisms that maintained good viability in soy yogurt during cold storage. Higher levels of essential growth factors in the form of peptides and amino acids in soy yogurts may have promoted the growth of L. acidophilus LAFTI® L10, B. lactis LAFTI® B94, and L. paracasei LAFTI® L26. The use of probiotic strains as a part of starter culture in soy yogurt resulted in a substantial increase in in vitro ACE inhibitory activity compared with the control produced by yogurt culture only. This improvement of ACE inhibition in soy yogurt is partly due to higher proteolytic activity of probiotics.     

POTENTIAL OF SELECT YOGURTS FOR DIABETES AND HYPERTENSION MANAGEMENT

Select brands of dairy and soy yogurt, enriched with strawberry, blueberry and peach, were screened for total phenolic content, antioxidant activity and inhibition of α‐glucosidase, pancreatic α‐amylase inhibition and the angiotensin converting enzyme‐I (ACE‐I). Blueberry yogurt had the highest phenolic content in all selected brands (A, 104 µg/mL; B, 91 µg/mL; C, 105 µg/mL; D, 79 µg/mL). Blueberry yogurt also had the highest activity in terms of 1,1‐diphenyl‐2‐picrylhydrazyl scavenging activity (A, 93%; B, 82%; C, 93%; D, 80%) and α?glucosidase inhibition (A, 58%; B, 78%; C, 90%; D, 83%), which correlated to phenolic content. The α?amylase inhibitory activity was not correlated to any specific type of yogurt, whether it was plain, soy based or fruit enriched. α‐Amylase inhibition ranged from 48 to 69% in brands that were plain or soy based and/or fruit enriched. However, with ACE‐I inhibition, the highest activity was found in soy‐based and fruit‐enriched yogurts.     

Growth of probiotic bacteria and bifidobacteria in a soy yogurt formulation

Soy beverage and cows' milk yogurts were produced with Steptococcus thermophilus (ATCC 4356) and Lactobacillus delbrueckii subsp. bulgaricus (IM 025). The drop in pH during fermentation was faster in the soy beverage than in cows' milk, but the final pH values were similar. Yogurts were prepared with a yogurt starter in conjunction with either the probiotic bacteria Lactobacillus johnsonii NCC533 (La-1), Lactobacillus rhamnosus ATCC 53103 (GG) or human derived bifidobacteria. The presence of the probiotic bacteria did not affect the growth of the yogurt strains. Approximately 2 log increases in both L. rhamnosus GG and L. johnsonii La-1 were observed when each was added with the yogurt strains in both cows' milk and the soy beverage. Two of the five bifidobacteria strains grew well in the cows' milk and soy beverage during fermentation with the yogurt bacteria. High pressure liquid chromatography (HPLC) analyses showed that the probiotic bacteria and the bifidobacteria were using different sugars to support their growth, depending on whether the bacteria were growing in cows' milk or soy beverage.     

Industrial yogurt manufacture: monitoring of fermentation process and improvement of final product quality

Lactic acid fermentation during the production of skim milk and whole fat set-style yogurt was continuously monitored by measuring pH. The modified Gompertz model was successfully applied to describe the pH decline and viscosity development during the fermentation process. The viscosity and incubation time data were also fitted to linear models against ln(pH). The investigation of the yogurt quality improvement practices included 2 different heat treatments (80°C for 30 min and 95°C for 10 min), 3 milk protein fortifying agents (skim milk powder, whey powder, and milk protein concentrate) added at 2.0%, and 4 hydrocolloids (κ-carrageenan, xanthan, guar gum, and pectin) added at 0.01% to whole fat and skim yogurts. Heat treatment significantly affected viscosity and acetaldehyde development without influencing incubation time and acidity. The addition of whey powder shortened the incubation time but had a detrimental effect on consistency, firmness, and overall acceptance of yogurts. On the other hand, addition of skim milk powder improved the textural quality and decreased the vulnerability of yogurts to syneresis. Anionic stabilizers (κ-carrageenan and pectin) had a poor effect on the texture and palatability of yogurts. However, neutral gums (xanthan and guar gum) improved texture and prevented the wheying-off defect. Skim milk yogurts exhibited longer incubation times and higher viscosities, whereas they were rated higher during sensory evaluation than whole fat yogurts.     

Quality and acceptability of a set-type yogurt made from camel milk

Camel milk (CM) set yogurts were formulated with gelatin, alginate (ALG), and calcium (Ca). Titratable acidity, pH, sensory properties, and acceptability of CM yogurts were studied. Twelve treatments were prepared; 3 using gelatin at 0.5, 0.75, and 1% levels and 9 with combinations of ALG and Ca at different levels. Titratable acidity and pH of fresh yogurt were not affected by the addition of gelatin or the ALG and Ca combinations. Trained sensory panel results showed that CM yogurt containing 1% gelatin or 0.75% ALG + 0.075% Ca had the highest intensities for firmness and body. Consumer results indicated that the hedonic ratings of the sensory attributes and acceptability of CM yogurt containing 0.75% ALG + 0.075% Ca were similar to that of cow's milk yogurt. The CM yogurts containing ALG + Ca and flavored with 4 different fruit concentrates (15%) had similar hedonic ratings and acceptability. Addition of 0.75% ALG + 0.075% Ca could be used to produce acceptable plain or flavored CM yogurt.     

Fate of Escherichia coli and Kluyveromyces marxianus contaminants during storage of Greek-style yogurt produced by centrifugation or ultrafiltration

The production of Greek-style yogurts requires more processing steps than traditional yogurt, which increases the possibility of microbial contamination by pathogens or spoilage organisms. The growth and survival during storage of two microbial contaminants (Escherichia coli and Kluyveromyces marxianus) in Greek-style yogurt, produced by centrifugation or ultrafiltration, was compared with that in regular stirred yogurt. E. coli strain ATCC^® BAA-1430™ was shown to be a suitable surrogate for pathogenic O157:H7 in yogurt. The increased buffering capacity of the Greek-style yogurts produced from ultrafiltered milk led to lower E. coli viability during storage. On the other hand, the Greek-style yogurt seems to promote faster growth of the dairy yeast K. marxianus at a storage temperature of 4 °C.     

Microstructural, textural, and sensory characteristics of probiotic yogurts fortified with sodium calcium caseinate or whey protein concentrate

The influence of milk protein-based ingredients on the textural characteristics, sensory properties, and microstructure of probiotic yogurt during a refrigerated storage period of 28 d was studied. Milk was fortified with 2% (wt/vol) skim milk powder as control, 2% (wt/vol) sodium calcium caseinate (SCaCN), 2% (wt/vol) whey protein concentrate (WPC) or a blend of 1% (wt/vol) SCaCN and 1% (wt/vol) WPC. A commercial yogurt starter culture and Bifidobacterium lactis Bb12 as probiotic bacteria were used for the production. The fortification with SCaCN improved the firmness and adhesiveness. Higher values of viscosity were also obtained in probiotic yogurts with SCaCN during storage. However, WPC enhanced water-holding capacity more than the caseinate. Addition of SCaCN resulted in a coarse, smooth, and more compact protein network; however, WPC gave finer and bunched structures in the scanning electron microscopy micrographs. The use of SCaCN decreased texture scores in probiotic yogurt; probably due to the lower water-holding capacity and higher syneresis values in the caseinate-added yogurt sample. Therefore, the textural characteristics of probiotic yogurts improved depending on the ingredient variety.     

The effect of substitution of fat by microparticulate whey protein on the quality of set-type, natural yogurt

Low calorie yogurts were manufactured from reconstituted skimmed milk powder using microparticulate whey protein (Simplesse 100® in wet and dry form) as a fat substitute. They were compared with yogurt containing anhydrous milk fat (AMF 1·5%). The quality of whey protein based yogurts (at a 1·5% level of addition) was high and similar to that of the control samples containing AMF. However, serum separation was higher and firmness was lower for yogurts containing microparticulate whey protein than for those containing AMF. This difference between yogurt containing AMF and microparticulate whey protein was most marked when microparticulate whey protein (ie, wet type) was incorporated on an equivalent dry matter basis to AMF. The sensory panel identified significant differences (p<0·05) between products containing AMF and microparticulate whey protein only in terms of sour odour and perceived serum separation.