小规格H型钢粗轧扭转影响因素分析

针对小规格H型钢粗轧过程中轧件出现扭转变形问题,以某钢厂小H型钢粗轧工艺参数为参考,利用Marc/superform有限元软件对粗轧轧制阶段进行模拟,分析轧件产生扭转变形的原因以及工艺因素对轧件扭转变形的影响规律。结果表明：小型H型钢粗轧过程轧辊轴向错位或来料偏扭都会引起轧件的扭转;减小孔型侧壁斜度对抑制轧件扭转程度作用明显;扩大槽底圆角能够增大翼缘外端部与圆角处接触面积,对轧件扭转起到一定的限制作用。文中孔型系统下V2,V5压下量比值越大轧件扭转越严重,立轧道次压下量比值控制在1.1～1.5范围更有利于提升轧制稳定性。     

热连轧圆钢成品孔型的有限元分析

根据ф16 mm圆钢的轧制规程,运用有限元分析软件ANSYS中的LS-DYNA大变形弹塑性显式分析动力学模块,对终轧机架在分别采用双半径圆弧和切线扩张角两种成品孔型条件下的热连轧过程进行有限元模拟。对比分析了同一轧件在不同孔型中的金属流动特性和应力应变分布规律。结果表明,有限元模拟结果与实际生产过程相吻合;对同样采用30°扩张角的两种孔型而言,轧件在双半径圆弧成品孔型中的表面受力和总体应变分布更为均匀;轧件在成品孔型的圆弧扩张部位受到的应力较大,使轧辊轧槽表面磨损不均;采用材质硬度更高的成品轧辊,可以降低轧槽表面的磨损程度,延长轧辊孔型的使用寿命,节约生产成本。     

大规格H型钢开坯轧制变形分析

借助有限元分析软件MSC.Marc,对大规格H型钢开坯轧制过程进行有限元模拟,分析轧件的变形特点。结果表明:大规格H型钢开坯轧制时轧件各部位变形不均匀,翼缘与腹板的变形不一致;腹板部位"舌头"的产生是由于轧件各部位延伸不均匀所致,腹板部位较薄导致轧制过程易出现倾斜失稳现象。开发适合大规格H型钢轧制的孔型系统具有重要意义。     

H型钢轧制新技术及水冷模铸异型坯轧制H型钢研究

目前世界上H型钢轧制技术有明显进步.主要有:近终形连铸异形坯;无开坯机的H-V孔型粗轧;多规格轧制(MPS)技术;万能和轧边端孔型合一的UE万能轧机.生产成本大幅降低.建设新的H型钢轧机,必须考虑其在经济上的竞争能力.作者们开发了水冷铸模异型坯的技术,用水冷模铸异型坯轧制凸缘断面型钢,适应多品种、小批量的需求,水冷模铸异型坯的质量可高于模铸坯,生产成本低于连铸异型坯,生产线建设费用是连铸异型坯的1%～3%以下.     

4145H钢的电炉连铸工艺生产

4145H钢是石油钻铤用钢,对钢水纯净度、非金属夹杂物含量、钢材的晶粒度、中心碳偏析等指标要求严格。采用电炉连铸工艺开展了4145H钻铤用钢的制备研究。结果表明,化学成分调整合格后,连铸过热度为25—35℃、铸速为0．4～0．6m／min、冷却水量为180m3／h时可以拉出280mm×280mm合格方坯。当加热炉出炉温度1160～1170℃、入轧温度965—975℃、缓冷时间46h、出坑温度100～150℃时,可以获得质量合格的西130的4145H轧制材。     

Q235小H型钢轧制过程温度场有限元分析

小H型钢成品的组织性能与轧制过程的温度紧密相关,特别是终轧的温度.结合现场测量结果,应用有限元分析软件对轧制过程的温度场进行模拟,并通过对Q235小H型钢轧制过程各轧制阶段温度的实际测量,与有限元分析结果进行比较,两者误差较小,验证了有限元分析结果的正确性,得到了各阶段H型钢断面温度分布特点以及内外温差值.分析结果对制定加热温度、轧制过程冷却参数、轧制工艺参数和进行轧后控冷等提供了有效参考     

蝶式孔型过渡圆弧半径对角钢腿端折叠影响的数值分析

采用三维弹塑性有限元法对马钢140号角钢轧制进行模拟,分析轧制过程中蝶式孔型过渡圆弧半径对轧件断面在各道次的应变分布和孔型充满度的影响,通过增大孔型过渡圆弧半径来防止充满度过大而抑制腿端折叠的形成.     

H型钢腹板轧制波浪的仿真分析

以H型钢HN 800 mm×300 mm连轧过程为对象,采用热力耦合弹塑性有限元方法,建立万能轧制有限元仿真模型,对不同腿腰延伸比下的多种工况进行仿真计算,分析了腹板轧制波浪产生的根本原因,得到H型钢在相应孔型的轧制过程中出现腹板波浪的腿腰延伸比临界值。     

热轧H型钢开坯过程的粘塑性有限元分析

在Gleeble 1500热模拟机上试验得到Q235B材料在高温和不同应变速率条件下的真实应力应变曲线，并以此建立刚-粘塑性有限元模型。运用商业有限元软件ABAQUS模拟热轧H型钢的开坯过程。通过计算可以分析轧件开坯过程中的应力场分布规律和压下力的大小，了解轧件开坯过程中的金属变形和流动情况。为H型钢开坯工艺的改进和预测产品外形和质量提供参考.     

塑性应变能密度对线材表面褶皱缺陷的影响

针对SCM435冷镦钢线材轧制表面褶皱缺陷,通过Gleeble热模拟实验与有限元分析的方法,研究塑性应变能密度与表面褶皱缺陷的关系,基于塑性应变能密度讨论粗轧孔型对轧件表面褶皱缺陷发生倾向性的影响。结果表明:塑性应变能密度越大、分布越集中,轧件表面发生塑性失稳、产生褶皱缺陷的倾向性就越大;优化粗轧机组中R3,R5孔型,坯料角部对应部位附近的表面塑性应变能密度明显降低,线材褶皱缺陷显著减少。     

Grain refining of flange plate for welded H section steel made under asynchronous rolling condition

Asynchronous rolling technology was adopted for the accumulated ten passes cold rolling, flange plate steel, and for welded H section steel, respectively. The metallographic microstructure analysis, tensile test and annealing test were carried out for cold rolled pieces; thus the ratio of length to width of grain, tensile strength, relationship between the grain size and asynchronous rolling process parameters after annealing can be obtained. The experimental results show that the relationship between the asynchronous rolling and the shearing deformation of rolled pieces can make a reasonable interpretation of the mechanism that asynchronous rolling may improve the strain accumulated energy of rolled pieces and the strength of flange plate steel. This paper provides a theoretical basis for the application of asynchronous rolling in improving the strength of flange plate steel.     

Preset model of bending force for 6-high reversing cold rolling mill based on genetic algorithm

The hydraulic roll-bending device was studied, which was widely used in modern cold rolling mills to regulate the strip flatness. The loaded roll gap crown mathematic model and the strip crown mathematic model of the reversing cold rolling process were established, and the deformation model of roll stack system of the 6-high 1 250 mm high crown (HC) reversing cold rolling mill was built by slit beam method. The simulation results show that, the quadratic component of strip crown decreases nearly linearly with the increase of the work roll bending force, when the shifting value of intermediate roll is determined by the rolling process. From the first pass to the fifth pass of reversing rolling process, the crown controllability of bending force is gradually weakened. Base on analyzing the relationship among the main factors associated with roll-bending force in reversing multi-pass rolling, such as strip width and rolling force, a preset mathematic model of bending force is developed by genetic algorithm. The simulation data demonstrate that the relative deviation of flatness criterions in each rolling pass is improved significantly and the mean relative deviation of all five passes is decreased from 25.1% to 1.7%. The model can keep good shape in multi-pass reversing cold rolling process with the high prediction accuracy and can be used to guide the production process.     

薄板冷轧过程中宽展的变化规律及其影响因素

基于金属流动原理,采用显式动力学有限元软件ANSYS/LS-DYNA模拟薄板轧制过程,研究轧制力、摩擦系数、压下率对轧件宽展变化的影响。结果表明,摩擦系数越大,轧件宽展也越大;轧件的最大宽展随着轧制力的增加而增大,轧制力对轧件后端部分宽展影响程度较大;压下率增大,轧件宽展随之增大,轧件各部分宽展的不均匀程度也在增加。     

Formation mechanism in alloy steel rolling process using thermo-mechanical coupling method

Based on the theory of elastic-plastic finite element method, the high-speed hot continuous rolling process of a billet is simulated and analyzed in vertical and horizontal passes. The billet is dragged into the passes by contact friction force between the billet and rollers. The rollers and billet are represented by respectively rigid and deformable bodies, and three-dimensional models are developed for the billet and rollers. The distribution of deformation field, effective strain, rolling force and temperature field are accurately calculated for the whole rolling process (including unstable and stable stages). In addition, the rolling pressure on the width symmetry center is compared with that in the in-situ experimental measurements. It is revealed that various heat exchange phenomena among the billet, rollers and surroundings can result in unbalanced temperature distribution on the cross section. Rolling force and strain can change significantly when the billet is moved towards or away from the roller gap, and keep almost invariable in the stable stage. It is expected that the simulation results would be useful for practical manufacture and provide the theoretical foundation for improvement of process planning and optimization of process parameters.     

Microstructure homogenization control of Nb-bearing X65 pipeline steel by the CSP process

In order to get the controlled methods of microstructure homogenization and high strengthening-toughening combination by compact strip production (CSP) rolling,the dynamic recrystallization characteristics of each pass were obtained during CSP rolling using a Gleeble-1500 thermal mechanical simulator.Then,the CSP process was simulated by laboratory rolling experiment.Through thermal mechanical simulation experiment and laboratory rolling experiment,a design idea of Nb-bearing pipeline steel by CSP can be ob...     

板带钢轧机的发展和展望

本通过对板带钢轧机的发展过程的分析，特别是分析了不同板带钢轧机结构对钢板精度的影响，指出了现代板带钢轧机的发展方向。     

薄板坯CSP线连轧过程变形的有限元模拟

借助MARC商用软件，采用二维弹塑性大变形热力耦合有限元法，对薄板坯CSP线第一道次的热轧过程进行模拟，分析了模拟过程中轧件温度场的分布和变化规律以及轧制力能参数在轧制过程中的变化。结果表明，采用有限元模拟的方法可以较好地反映金属的实际变形情况。     

Z字钢蝶式孔型尺寸对变形影响的有限元分析

采用大变形弹塑性有限元法分析了孔型尺寸对310Z字钢变形的影响.计算结果表明,改变孔型尺寸,对310Z字钢的腿部变形有较大的影响,据此可以对现场的孔型设计进行指导.     

3-D thermo-mechanical coupled FEM simulation of continuous hot rolling process of 60SiMnA spring steel bars and rods

The 3-D thermo-mechanical coupled elasto-plastic finite element method (FEM) was used for the simulation of the twopass continuous hot rolling process of 60SiMnA spring steel bars and rods using MARC/AutoForge3.1 software. The simulated resuits visualize the metal flow and the dynamic evolutions of the strain, stress and temperature during the continuous hot rolling, especially inside the work-piece. It is shown that the non-uniform distributions of the strain, stress and temperature on the longitudinal and transverse sections are a distinct characteristic of the continuous hot rolling, which can be used as basic data for improving the tool design, predicting and controlling the micro-structural evolution of a bar and rod.     

简单断面型钢轧制变形过程三维有限元模拟

应用MARC／autoforge商用有限元软件,对方轧件在椭圆孔型中的轧制变形过程进行热力耦合模拟,研究了模拟过程中轧件温度场的分布及变化规律以及轧制力参数在轧制过程中的变化。分析计算说明,采用有限元模拟的方法可以较好地反映金属的实际变形情况。