Modified cellulose fibers prepared by the N‐methylmorpholine‐N‐oxide (NMMO) process

Cellulose fibers with modified properties have been prepared from cellulose solutions in N‐methylmorpholine‐N‐oxide (NMMO). Poly(ethylene oxide) as a hydrophilic modifier and polyethylene as a hydrophobic modifier were added to the spinning solution. Based on microscope examination and measurements of such properties of fibers as porosity, moisture absorption, water retention, and tensile strength, structural changes as well as physical and mechanical properties of the resultant fibers depending on the amount of modifier added to the spinning solution were analyzed. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 907–916, 2002     

Hemodialysis membrane prepared from cellulose/N‐methylmorpholine‐N‐oxide solution. II. Comparative studies on the permeation characteristics of membranes prepared from N‐methylmorpholine‐N‐oxide and cuprammonium solutions

Two kinds of regenerated cellulose membranes for hemodialysis were prepared from casting solutions of N‐methylmorpholine‐N‐oxide (NMMO) and cuprammonium (denoted NMMO membranes and cuprammonium membranes, respectively). The concentration of cellulose in the casting solution investigated was 6–8 wt %. The permeation characteristics of both membrane series were compared in terms of the ultrafiltration rate (UFR) of pure water, the sieving coefficient (SC) of dextran, and the solute permeabilities of urea, creatinine, and vitamin B₁₂. The UFR and SC of the NMMO membranes were strongly affected by the cellulose concentration of the casting solution, and NMMO was a preferable solvent for the production of cellulose membranes with high performance; the cuprammonium solution gave low‐performance membranes. The pore structures of both types of membranes were estimated with the Hagen–Poiseuille law. The results showed that the NMMO membranes had larger pore radius and smaller pore numbers than the cuprammonium membranes. The differences in the membrane pore structures led to the differences in the performance between the two membrane series. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 333–339, 2003     

Cellulose fibers modified by hydrophobic‐type polymer

In the present research, we discuss the influence of a hydrophobic modifier on the properties of cellulose fibers. The commercially available fluorocarbon polymer water dispersion was introduced in different concentration ratios to the spinning dope to change the physical properties of cellulose fibers. Cellulose fibers from N‐methylmorpholine‐N‐oxide were prepared as a direct solvent. The fibers obtained contained up to 15% w/w of fluorocarbon polymer. To observe how the modifier influences the fibers' mechanical and thermal properties, fibrillation tendency and moisture absorption were examined. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 398–409, 2007     

Atomic force microscopy of cellulose membranes prepared from the N‐methylmorpholine‐N‐oxide/water solvent system

Cellulose membranes were obtained by solutions of cellulose being cast into a mixture of N‐methylmorpholine‐N‐oxide (NMMO) and water under different processing conditions. Atomic force microscopy (AFM) was used to investigate the surface structures of the membranes. The AFM method provided information on both the size and shape of the pores on the surface, as well as the roughness of the skin, through a computerized analysis of AFM micrographs. The results obtained showed that the surface morphologies were intrinsically associated with the permeation properties. For the cellulose membranes, increasing the NMMO concentration and the temperature of the coagulation bath led to higher fluxes and lower bovine serum albumin rejection. These were always correlated with higher values of the roughness parameters and larger pore sizes of the membrane surfaces. When the cellulose concentration of the casting solution was 11 wt %, the membrane showed a nodular structure with interconnected cavity channels between the agglomerated nodules. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3389–3395, 2002     

The Online Measurement of Lyocell Fibers and Investigation of Elongational Viscosity of Cellulose N‐methylmorpholine‐N‐oxide Monohydrate Solutions

In this paper, the development of diameter and surface temperature of Lyocell fibers was measured online. The diameter and tensile force on the spin line in the coagulation bath were traced. The velocity, velocity gradient and the tensile stress profiles development of the fibers in the air gap were studied. The apparent elongational viscosity of cellulose N‐methylmorpholine‐N‐oxide monohydrate (NMMO‐MH) solutions was studied by steady‐state melt spinning theory. The decrease of the fiber diameter was mainly taking place near the spinneret, and the decrease of the diameter became more dramatic with increasing taking‐up speed. The surface temperature of the fibers was also dropping faster with increasing taking‐up speed for the heat transfer coefficient increased. The diameter of the Lyocell fibers almost did not change before and after it entered the coagulation bath. The tensile force on the spin line increases with increasing taking‐up speed and coagulation bath length. The velocity and the tensile stress increase slowly near the spinneret, and then accelerate. The apparent elongational viscosity of cellulose NMMO‐MH solutions decreases with increasing temperature at the same elongation rate and decreases with increasing elongation rate at the same temperature. The fiber of the Lyocell process was not really solidified in the air gap and a gel or rubbery state was formed.     

Interactions of Ionic Liquids with Polysaccharides – 7: Thermal Stability of Cellulose in Ionic Liquids and N‐Methylmorpholine‐N‐oxide

The thermal behavior of cellulose dissolved in ionic liquids was studied in comparison to NMMO solutions. The cellulose solutions were characterized by reaction calorimetry and UV‐vis spectroscopy. Generation of chromophoric substances in cellulose/IL solutions is minimized by exposing to temperatures of above 100 °C for longer time periods. Dynamic calorimetric investigations revealed first thermal activities above 180 °C applying EMIMac and above 200 °C for BMIMCl and five other ILs tested. Moreover, even in the case of modified cellulose/IL solutions, e.g., activated charcoal, only a slight decline of onset temperatures was registered compared to modified cellulose/NMMO solutions.

     

Rheological aspects of fiber spinning from cellulose solutions in N‐methylmorpholine‐N‐oxide

Based on rheological experiments with a cellulose solution in N‐methylmorpholine‐N‐oxide (NMMO), it was found that the shearing stress generated in the flowing viscoelastic fluid decreases with an l/d ratio in a rheometer capillary. This reduces the elastic response and the outflow of the fluid becomes more uniform. At constant temperature, the elongational viscosity of the solidified stream of the cellulose solution in NMMO is reduced with increase of the deformation rate, which makes it possible to increase the fiber‐formation velocity within the air zone. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1860–1868, 2001     

Characterization of solvent‐spun polyester nanofibers

The aim of this study was to examine the properties of polyester nanofibers produced by the electrospinning method. Solvent‐spun nanofibers with different concentrations of poly(ethylene terephthalate) (13, 16, and 20 wt %) were produced. The morphology and surface energy of the fibers were analyzed by scanning electron microscopy and contact angle measurements. Tensile testing, dynamic mechanical analysis, and differential scanning calorimetry were carried out to characterize the thermal and mechanical properties. X‐ray diffraction and attenuated total reflection Fourier transform infrared spectroscopy tests were performed to analyze the microstructural properties. The results show that a nanoweb of the 16 wt % solution had better mechanical and thermal behaviors because of the increased molecular orientation in the amorphous structure and the narrower fiber diameter distribution in the web. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Self‐assembled honeycomb polyurethane nanofibers

Electrospinning uses a high voltage electric field to produce fine fibers. A new phenomenon of self‐assembly in the electrospinning of polyurethane nanofibers is observed. This report is the first known self‐assembling phenomenon in polyurethane electrospun nanofibers. Electrospun polyurethane nanofibers self‐assemble into unique honeycomb patterns on the collector surface. This novel observation opens up new and interesting opportunities for electrospun fibers in the areas of drug delivery devices, protective clothing, filters, and tissue scaffolds. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3121–3124, 2006     

Blend films of O‐carboxymethyl chitosan and cellulose in N‐methylmorpholine‐N‐oxide monohydrate

To introduce N‐methylmorpholine‐N‐oxide (NMMO) process to prepare antibacterial lyocell fiber, the blend films of O‐carboxymethyl chitosan (O‐CMCS) and cellulose were prepared. O‐CMCS in aqueous suspension with particles having a surface mean diameter of 2.24 μm was blended with cellulose in NMMO hydrate. The blend films with different O‐CMCS content were prepared with the blend solutions. SEM confirmed that O‐CMCS remained within the cellulose film in the particle. The mechanical properties of the blend films show little increased value when O‐CMCS was less 5%; however, it decreased sharply when O‐CMCS was over 8%. Thus, the optimum O‐CMCS content may give a good combination of antibacterial action and mechanical properties. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4601–4605, 2006     

Effects of a pretreatment with N‐methylmorpholine‐N‐oxide on the structures and properties of ramie

To improve the dyeing properties of ramie, the ecofriendly organic solvent N‐methylmorpholine‐N‐oxide (NMMO) was used to substitute sodium hydroxide as a ramie‐fiber swelling solvent. Through padding and baking pretreatment, ramie fabric was modified by an NMMO aqueous solution. Ultraviolet–visible spectrophotometry, Fourier transform infrared spectroscopy, X‐ray diffraction, and differential scanning calorimetry were used to investigate the effects of NMMO pretreatment on the structure of the ramie, whereas the color strength (K/S, where K is the light absorption coefficient and S is the scattering coefficient), adsorption isotherm, and dye uptake rate curve were measured to investigate the effects of NMMO pretreatment on the dyeing properties of the ramie. The results show that the ramie fiber experienced a limited and irreversible swelling because of the partial breakage of interhydrogen and intrahydrogen bonds of cellulose molecules in the amorphous area, but the crystal and chemical structure of the ramie fiber did not change obviously under the experimental conditions. The K/S value of the NMMO‐modified ramie fabrics dyed with reactive dyes increased by about 100%, and the dye uptake increased by 27.88% compared to that of the raw sample, whereas the standard affinity and diffusion coefficient value of the reactive dyes on the NMMO‐modified ramie fabric were higher than those of the raw ramie fabric. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation of poly(ether sulfone) nanofibers by gas‐jet/electrospinning

Poly(ether sulfone) (PES) nanofibers were prepared by the gas‐jet/electrospinning of its solutions in N,N‐dimethylformamide (DMF). The gas used in this gas‐jet/electrospinning process was nitrogen. The morphology of the PES nanofibers was investigated with scanning electron microscopy. The process parameters studied in this work included the concentration of the polymer solution, the applied voltage, the tip–collector distance (TCD), the inner diameter of the needle, and the gas flow rate. It was found from experimental results that the average diameter of the electrospun PES fibers depended strongly on these process parameters. A decrease in the polymer concentration in the spinning solutions resulted in the formation of nanofibers with a smaller diameter. The use of an 18 wt % polymer solution yielded PES nanofibers with an average diameter of about 80 nm. However, a morphology of mixed bead fibers was formed when the concentration of PES in DMF was below 20 wt % during gas‐jet/electrospinning. Uniform PES nanofibers with an average diameter of about 200 nm were prepared by this electrospinning with the following optimal process parameters: the concentration of PES in DMF was 25 wt %, the applied voltage was 28.8 kV, the gas flow was 10.0 L/min, the inner diameter of the needle was 0.24 mm, the TCD was 20 cm, and the flow rate was 6.0 mL/h. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Hemodialysis membrane prepared from cellulose/N‐methylmorpholine‐N‐oxide solution. I. Effect of membrane preparation conditions on its permeation characteristics

Flat hemodialysis membranes were prepared from cellulose/N‐methylmorpholine‐N‐oxide (NMMO) solutions (dope) with different cellulose concentrations (6–8 wt %) by using a phase‐inversion method. The coagulant used was NMMO aqueous solution, of which the NMMO concentration and its temperature were varied in the range of 0 to 50 wt % and 5 to 60°C, respectively. The effects of these preparation conditions on the permeation characteristics, the ultrafiltration rate (UFR) of pure water, and sieving coefficient (SC) of dextran, were investigated. The decrease in cellulose concentration of the dope and the increases in both temperature and NMMO concentration of the coagulant gave a membrane with high UFR. Concerning the SC, the increase of the cellulose concentration and the decreases in both temperature and NMMO concentration gave a good result. Consequently, the membrane having the preferable UFR and SC as a hemodialysis membrane was obtained when the 8 wt % cellulose dope was coagulated in water at 5°C. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 2302–2307, 2002     

Alignment and optimization of nylon 6 nanofibers by electrospinning

Nonwoven electrospun nylon 6 nanofibers produced with formic acid under different concentrations have been examined. The effects of the solution properties, electric field, and spinneret‐to‐collection distance on the fiber uniformity, morphology, and average diameter have been established. The optimum polymer solution concentration (20 wt %), applied voltage (15 kV), and spinning distance (8 cm) have been found to make uniform nylon 6 fibers. A simple technique that can produce a bundle of aligned electrospun fibers suspended between two grounded disks is described. Alignment and stretching of the fibers are derived by the electrostatic interactions between the positive electrode on the spinneret and the grounded disks. The gap between the disks and the collection time have been varied to systematically study the degree of alignment and the density of the collected nylon 6 fibers. The number of the distributed fibers in the bundle can be controlled by the alteration of the deposition time, the voltage, and the width of the gap. Scanning electron microscopy images have indicated a greater degree of fiber alignment with increasing disk gaps and collection times. The article also provides a comprehensive review of the design of various mechanisms for nanofiber alignment. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Cellulose nanofibers prepared from TEMPO‐oxidation of kraft pulp and its flocculation effect on kaolin clay

Cellulose nanofibers were prepared using TEMPO/NaBr/NaClO oxidation of kraft pulp and successive ultrasonic treatment, and the properties were characterized by conductimetric titration, X‐ray diffraction, and atomic force microscopy. The resulting product was then applied as an anionic microparticle to constitute a microparticulate system with cationic polyacrylamide (CPAM), to induce the flocculation of the kaolin clay suspension. The flocculation effect was evaluated by determining the relative turbidity of clay suspension. The results showed that the obtained cellulose nanofibers had cellulose I structure with higher crystallinity than that of the kraft pulp, and their cross‐sectional dimension was in the range of 3–5 nm. They had more negative zeta potential at neutral and alkaline conditions. It was found that the microparticulate system showed high flocculation effect on kaolin clay at a very low level of nanofiber addition, and a high shear level after CPAM addition was helpful for the flocculation. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40450.     

Hemodialysis membrane prepared from cellulose/N‐methylmorpholine‐N‐oxide solution. III. The relationship between the drying condition of the membrane and its permeation behavior

The effects of drying condition on the performance (ultrafiltration rate, diffusive solute permeability, and sieving) of hemodialysis membranes prepared from cellulose/N‐methylmorpholine‐N‐oxide (NMMO) solution (NMMO membrane) and cellulose/cuprammonium solution (cuprammonium membrane; the referential membrane) were studied. The drying condition investigated was the glycerin concentration of the solution, which was used to substitute glycerin for the water in the membrane before the membrane was dried. A lower glycerin concentration in the solution brought about a lower reswelling degree (water content) in the dried membrane in pure water, which resulted in a drop in the performance of the as‐cast membrane. The NMMO membrane had a high water content and a high membrane performance compared with the cuprammonium membrane when both the membranes were treated under the same drying condition. The differences in the performance between both membrane series is discussed on the basis of the results of the observation of the membrane morphology by scanning electron microscopy, the observation of the crystallinity of the membranes by wide‐angle X‐ray diffraction, and the estimation of the pore structure of the membranes. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1671–1681, 2003     

Preparation and properties of the single‐walled carbon nanotube/cellulose nanocomposites using N‐methylmorpholine‐N‐oxide monohydrate

Single‐walled carbon nanotube (SWNT)/cellulose nanocomposite films were prepared using N‐methylmorpholine‐N‐oxide (NMMO) monohydrate as a dispersing agent for the acid‐treated SWNTs (A‐SWNTs) as well as a cellulose solvent. The A‐SWNTs were dispersed in both NMMO monohydrate and the nanocomposite film (as confirmed by scanning electron microscopy) because of the strong hydrogen bonds of the A‐SWNTs with NMMO and cellulose. The mechanical properties, thermal properties, and electric conductivity of the nanocomposite films were improved by adding a small amount of the A‐SWNTs to the cellulose. For example, by adding 1 wt % of the A‐SWNTs to the cellulose, tensile strain at break point, Young's modulus, and toughness increased ～ 5.4, ～ 2.2, and ～ 6 times, respectively, the degradation temperature increased to 9°C as compared with those of the pure cellulose film, and the electric conductivities at ? (the wt % of A‐SWNTs in the composite) = 1 and 9 were 4.97 × 10^?4 and 3.74 × 10^?2 S/cm, respectively. Thus, the A‐SWNT/cellulose nanocomposites are a promising material and can be used for many applications, such as toughened Lyocell fibers, transparent electrodes, and soforth. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Electrospinning of polyacrylonitrile nanofibers

Polyacrylonitrile (PAN) was electrospun in dimethylformamide as a function of electric field, solution flow rate, and polymer concentration (C). The fiber diameter increased with C and ranged from 30 nm to 3.0 μm. The fiber diameter increased with the flow rate and decreased when the electric field was increased by a change in the working distance; however, it did not change significantly when the electric field was varied by a change in the voltage at a given working distance. The fibers below about 350 nm diameter contained beads, whereas above this diameter, bead‐free fibers were obtained. For PAN with a molecular weight of 100,000 g/mol, the fiber diameter scaled as C^1.2 and C^7.5 at low (5.1–16.1 wt %) and high (17.5–22.1 wt %) C values, respectively. Both concentrations were in the semidilute entangled regime, where the specific viscosity scaled as C^4.4, consistent with De Gennes's scaling concepts. In the semidilute unentangled regime (0.5–3.1 wt %), where the viscosity scaled as C^1.3, microscopic or nanoscopic particles rather than fibers were obtained. Concentration‐ dependent electrospinning studies were also carried out for higher molecular weight PAN (250,000 and 700,00 g/mol). The results of these studies are also presented and discussed. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1023–1029, 2006     

Dry jet‐wet spinning of bagasse/N‐methylmorpholine‐N‐oxide hydrate solution and physical properties of lyocell fibres

Sugarcane bagasse, a cheap cellulosic waste material, was investigated as a raw material for producing lyocell fibers at a reduced cost. In this study, bagasse was dissolved in N‐methylmorpholine‐N‐oxide (NMMO) 0.9 hydrate, and fibers were prepared by the dry jet‐wet spinning method with coagulation in an aqueous NMMO solution. The effects of NMMO in 0 to 50% concentrations on the physical properties of fibers were investigated. The coagulating bath contained water/NMMO (10%) solution produced fiber with the highest drawability and highest physical properties. The cross‐section morphology of these fibers reveals fibrillation due to the high degree of crystallinity and high molecular orientation. In the higher NMMO concentrated baths (30 to 50%), the prepared fibers were hollow inside, which could be useful to make highly absorbent materials. The lyocell fibers prepared from bagasse have a tensile strength of 510 MPa, initial modulus of 30 GPa, and dynamic modulus of approximately 41 GPa. These properties are very comparable with those of commercial lyocell fibers. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Gas permeation performance of cellulose hollow fiber membranes made from the cellulose/N‐methylmorpholine‐N‐oxide/H2O system

Cellulose hollow fiber membranes (CHFM) were prepared using a spinning solution containing N‐methylmorpholine‐N‐oxide as solvent and water as a nonsolvent additive. Water was also used as both the internal and external coagulant. It was demonstrated that the phase separation mechanism of this system was delayed demixing. The CHFM was revealed to be homogeneously dense structure after desiccation. The gas permeation properties of CO₂, N₂, CH₄, and H₂ through CHFM were investigated as a function of membrane water content and operation pressure. The water content of CHFM had crucial influence on gas permeation performance, and the permeation rates of all gases increased sharply with the increase of membrane water content. The permeation rate of CO₂ increased with the increase of operation pressure, which has no significant effect on N₂, H₂, and CH₄. At the end of this article a detailed comparison of gas permeation performance and mechanism between the CHFM and cellulose acetate flat membrane was given. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1873–1880, 2004