Series resonant high‐voltage DC–DC converter with reduced component count

This paper proposes a novel zero‐current‐switching series resonant high‐voltage DC–DC converter with reduced component count. The series resonant inverter in the proposed topology has two power switches (insulated‐gate bipolar transistors, IGBTs), two resonant capacitors, and only one high‐voltage transformer (HVT) with center‐tapped primary windings. The power switches are connected in the form of a half‐bridge network. The leakage inductances of the transformer's primary windings together with the resonant capacitors form two series resonant circuits. The series resonant circuits are fed alternately by operating the power switches with interleaved half switching cycle. The secondary winding of the HVT is connected to a bridge rectifier circuit to rectify the secondary voltage. The converter operates in the discontinuous conduction mode (DCM) and its output voltage is regulated by pulse frequency modulation. Therefore, all the power switches turn on and off at the zero‐current switching condition. The main features of the proposed converter are its lower core loss, lower cost, and smaller size compared to previously proposed double series resonant high voltage DC–DC converters. The experimental results of a 130‐W prototype of the proposed converter are presented. The results confirm the excellent operation and performance of the converter. © 2016 Institute of Electrical Engineers of Japan. Published by John Wiley & Sons, Inc.     

Pulse current regenerative resonant snubber‐assisted two‐switch flyback‐type ZVS PWM DC‐DC converter

In this paper, a two‐switch high‐frequency flyback transformer‐type zero voltage soft‐switching PWM DC‐DC converter using IGBTs is proposed. Effective applications for this power converter can be found in auxiliary power supplies of rolling stock transportation and electric vehicles. This power converter is basically composed of two active power switches and a flyback high‐frequency transformer. In addition to these, two passive lossless snubbers with power regeneration loops for energy recovery, consisting of a three‐winding auxiliary high‐frequency transformer, auxiliary capacitors and diodes are introduced to achieve zero voltage soft switching from light to full load conditions. Furthermore, this power converter has some advantages such as low cost circuit configuration, simple control scheme, and high efficiency. Its operating principle is described and to determine circuit parameters, some practical design considerations are discussed. The effectiveness of the proposed power converter is evaluated and compared with the hard switching PWM DC‐DC converter from an experimental point of view, and the comparative electromagnetic conduction and radiation noise characteristics of both DC‐DC power converter circuits are also depicted. © 2005 Wiley Periodicals, Inc. Electr Eng Jpn, 152(3): 74–81, 2005; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20081     

A novel prototype of auxiliary edge resonant bridge leg link snubber‐assisted soft‐switching sine‐wave PWM inverter

This paper proposes a new circuit topology of the three‐phase soft‐switching PWM inverter and PFC converter using IGBT power modules, which has the improved active auxiliary switch and edge resonant bridge leg‐commutation‐link soft‐switching snubber circuit with pulse current regenerative feedback loop as compared with the typical auxiliary resonant pole snubber discussed previously. This three‐phase soft‐switching PWM double converter is more suitable and acceptable for a large‐capacity uninterruptible power supply, PFC converter, utility‐interactive bidirectional converter, and so forth. In this paper, the soft‐switching operation and optimum circuit design of the novel type active auxiliary edge resonant bridge leg commutation link snubber treated here are described for high‐power applications. Both the main active power switches and the auxiliary active power switches achieve soft switching under the principles of ZVS or ZCS in this three‐phase inverter switching. This three‐phase soft‐switching commutation scheme can effectively minimize the switching surge‐related electromagnetic noise and the switching power losses of the power semiconductor devices; IGBTs and modules used here. This three‐phase inverter and rectifier coupled double converter system does not need any sensing circuit and its peripheral logic control circuits to detect the voltage or the current and does not require any unwanted chemical electrolytic capacitor to make the neutral point of the DC power supply voltage source. The performances of this power conditioner are proved on the basis of the experimental and simulation results. Because the power semiconductor switches (IGBT module packages) have a trade‐off relation in the switching fall time and tail current interval characteristics as well as the conductive saturation voltage characteristics, this three‐phase soft‐switching PWM double converter can improve actual efficiency in the output power ranges with a trench gate controlled MOS power semiconductor device which is much improved regarding low saturation voltage. The effectiveness of this is verified from a practical point of view. © 2006 Wiley Periodicals, Inc. Electr Eng Jpn, 155(4): 64–76, 2006; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20207     

A novel three‐phase soft‐switched converter with high power factor using a lossless snubber

Recently, three‐phase converters with high power factor, especially using the discontinuous current mode (DCM), have been studied as novel rectifier circuits instead of conventional converters. In this circuit, the current of reactor is zero at turn on because of operating on DCM. Then ZCS (Zero Current Switching) is achieved. However it is necessary to turn off the switch at the maximum current. Then the switching losses increase at higher switching frequency. Therefore, soft‐switching method using the lossless snubber is proposed. In this method, ZVS (Zero Voltage Switching) at the turn off can be achieved by a lossless snubber and ZCS at the turn on can be obtained by operating under the DCM. In this paper, the theoretical analysis, numerical analysis using PSPICE, and results of the experiments show the verification of the proposed converter. © 1999 Scripta Technica. Electr Eng Jpn, 129(3): 69–76, 1999     

Hybrid DC–DC converter with high efficiency,wide ZVS range,and less output inductance

In this paper, a new soft switching direct current (DC)–DC converter with low circulating current, wide zero voltage switching range, and reduced output inductor is presented for electric vehicle or plug‐in hybrid electric vehicle battery charger application. The proposed high‐frequency link DC–DC converter includes two resonant circuits and one full‐bridge phase‐shift pulse‐width modulation circuit with shared power switches in leading and lagging legs. Series resonant converters are operated at fixed switching frequency to extend the zero voltage switching range of power switches. Passive snubber circuit using one clamp capacitor and two rectifier diodes at the secondary side is adopted to reduce the primary current of full‐bridge converter to zero during the freewheeling interval. Hence, the circulating current on the primary side is eliminated in the proposed converter. In the same time, the voltage across the output inductor is also decreased so that the output inductance can be reduced compared with the output inductance in conventional full‐bridge converter. Finally, experiments are presented for a 1.33‐kW prototype circuit converting 380 V input to an output voltage of 300–420 V/3.5 A for battery charger applications. Copyright © 2015 John Wiley & Sons, Ltd.     

Analysis,design and implementation of a high‐voltage gain DC‐DC converter

An interleaved DC‐DC converter with soft switching technique is presented. There are two converter modules in the adopted circuit to share the load power. Since the interleaved pulse‐width modulation (PWM) is adopted to control two circuit modules, the ripple currents at input and output sides are naturally reduced. Therefore the input and output capacitances can be reduced. In each circuit module, a conventional boost converter and a voltage doubler configuration with a coupled inductor are connected in series at the output side to achieve high step‐up voltage conversion ratio. Active snubber connected in parallel with boost inductor is adopted to limit voltage stress on active switch and to release the energy stored in the leakage and magnetizing inductances. Since asymmetrical PWM is used to control active switches, the leakage inductance and output capacitance of active switches are resonant in the transition interval. Thus, both active switches can be turned on at zero voltage switching. The resonant inductance and output capacitances at the secondary side of transformer are resonant to achieve zero current switching turn‐off for rectifier diodes. Therefore, the reverse recovery losses of fast recovery diodes are reduced. Finally, experiments based on a laboratory prototype rated at 400 W are presented to verify the effectiveness of the proposed converter. Copyright © 2012 John Wiley & Sons, Ltd.     

Soft‐Switching Interleaved PFC Converter with Lossless Snubber

This paper describes a soft‐switching interleaved power factor correction (PFC) converter with a lossless snubber. AC–DC converters require a unity input power factor characteristic with highly efficient operation to prevent the inflow of harmonic current to the power source. The proposed PFC converter improves the input current ripple with interleave control. The converter realizes a high efficiency by the soft‐switching operation of all switching devices without a large auxiliary resonant circuit. This paper introduces the soft‐switching operation of the converter. In order to confirm the validity of the proposed converter, experiments with a prototype of the PFC converter have been performed. The experimental results indicate that the proposed converter can realize the soft‐switching operation of all switching devices, a reduction in the input current ripple, a unity power factor of 98% or more, a sinusoidal input current, and constant output voltage control. The efficiency of the proposed PFC converter with a lossless snubber is higher than that without the lossless snubber. The results presented in this paper confirm the validity of the proposed converter.     

Analysis and implementation of a high‐efficiency zero‐voltage‐zero‐current‐switching DC–DC converter

A high‐efficiency zero‐voltage‐zero‐current‐switching DC–DC converter with ripple‐free input current is presented. In the presented converter, the ripple‐free boost cell provides ripple‐free input current and zero‐voltage switching of power switches. The resonant flyback cell provides zero‐voltage switching of power switches and zero‐current switching of the output diode. Also, it has a simple output stage. The proposed converter achieves high efficiency because of the reduction of the switching losses of the power switches and the output diode. Detailed analysis and design of the proposed converter are carried out. A prototype of the proposed converter is developed and its experimental results are presented for validation. Copyright © 2011 John Wiley & Sons, Ltd.     

LLC resonant DC–DC converter with series‐connected primary windings of transformer

This paper proposes a zero‐voltage switching (ZVS) LLC resonant step up DC–DC converter with series‐connected primary windings of the transformer. The series resonant inverter in the proposed topology has two power switches (MOSFETs), two resonant capacitors, two resonant inductors, and only one transformer with center‐tapped primary windings. The power switches are connected in the form of a half‐bridge network. Resonant capacitors and inductors along with the primary windings of the transformer form two series resonant circuits. The series resonant circuits are fed alternately by operating the power switches with an interleaved half switching cycle. The secondary winding of transformer is connected to a bridge rectifier circuit to rectify the output voltage. The converter operates within a narrow frequency range below the resonance frequency to achieve ZVS, and its output power is regulated by pulse frequency modulation. The converter has lower conduction and switching losses and therefore higher efficiency. The experimental results of a 500‐W prototype of proposed converter are presented. The results confirm the good operation and performance of the converter. © 2014 Institute of Electrical Engineers of Japan. Published by John Wiley & Sons, Inc.     

Double resonant tank LLC‐DCX based two‐stage power supply for magnetic levitation control system applications

Magnetic levitation train power supply systems, or Maglev, are most commonly powered by 330‐V high‐voltage direct current power systems. The power supply for maglev control system is used to provide a stable voltage to the suspension control circuit, which is the key part of Maglev trains. The suspension control power supply is typically a DC–DC converter with a high voltage input and multiple low voltage outputs. The traditional solutions typically lead to the following issues, such as uncontrolled duty ratio, poor cross‐regulation capability, and low reliability. In order to solve these problems, a novel two‐stage solution employing a double resonant tank LLC DC transformer (LLC‐DCX) is proposed and developed in this paper. The proposed solution not only increases the overall conversion efficiency significantly because of the achieved soft‐switching over the entire operation range, but also realizes the low input current ripple and high reliability owing to a uniform thermal distribution. A 210‐W, 220–380‐V input laboratory prototype with four outputs is fabricated and tested, and the experimental results are presented in this paper. The declared features of the proposed solution are well demonstrated by the experimental results. Copyright © 2015 John Wiley & Sons, Ltd.     

Analysis and design of a two‐transformer active‐clamping forward converter with parallel‐connected current doubler rectifiers

A new two‐transformer active‐clamping forward converter with parallel‐connected current doubler rectifiers (CDRs) is proposed in this paper. The presented DC–DC converter is mainly composed of two active‐clamping forward converters with secondary CDRs. Only two switches are required and each one is the auxiliary switch for the other. The circuit complexity and cost are thus reduced. The leakage inductance of the transformer or an additional resonant inductance is employed to achieve zero‐voltage‐switching (ZVS) during the dead times. Two CDRs at the secondary side are connected in parallel to reduce the current stresses of the secondary windings and the ripple current at the output side. Accordingly, the smaller output chokes and capacitors decrease the converter volume and increase the power density. Detailed analysis and design of the presented two‐transformer active‐clamping forward converter are described. Experimental results are recorded for a prototype converter with a DC input voltage of 130??180V, an output voltage of 5 V and an output current of 40 A, operating at a switching frequency of 100 kHz. Copyright © 2010 John Wiley & Sons, Ltd.     

A high‐input‐voltage backlight module driver for multi‐lamp LCD panels

A half‐bridge (HB) resonant inverter for driving a backlight module with multiple cold cathode fluorescent lamps (CCFLs) is proposed. Conventionally, a backlight module driving inverter is designed to operate with a low‐input DC voltage. Therefore, a buck converter is required to step down the high‐output DC voltage of a power factor correction (PFC) pre‐regulator. The circuit cost is high and the conversion efficiency is low. In this letter, a high‐input‐voltage HB resonant inverter with only one transformer is used to drive multiple lamps. Analysis and design considerations are discussed in detail. Simulations and experimental results are close to the theoretical prediction. Copyright © 2010 John Wiley & Sons, Ltd.     

Optimal frequency tracking method for phase‐shift PWM inverter

This paper proposes a new resonant frequency tracking control method for full‐bridge‐type high‐frequency inverters. Whereas the ordinary phase‐locked loop (PLL) based frequency control method uses a current sensor and a voltage sensor, the proposed technique can achieve the same purpose with a single current sensor. In high‐frequency power supply systems using a PLL, it is impossible to perform power control with an inverter. Therefore, an active converter must be used for power control, and the system grows larger. On the other hand, high‐frequency inverters using the proposed control system simultaneously enable power control and achieve the same resonant frequency tracking as a PLL, and thus high‐frequency power supply systems become extremely simple. This paper explains in detail the principle underlying the control method, and presents an example of a circuit to realize it. The theory is backed up by using a prototype high‐frequency power supply system which actually employs the proposed control system, thereby demonstrating its practical utility in industry. © 2012 Institute of Electrical Engineers of Japan. Published by John Wiley & Sons, Inc.     

A bidirectional isolated DC/DC converter as a core circuit for 3.3‐kV/6.6‐kV power conversion systems in the next generation

This paper describes a bidirectional isolated DC/DC converter considered as a core circuit for next‐generation 3.3‐kV/6.6‐kV high‐power‐density power conversion systems. The DC/DC converter is intended to use power switching devices based on SiC and/or GaN, which will be available on the market in the near future. A 350‐V, 10‐kW, and 20‐kHz DC/DC converter is designed, constructed, and tested in this paper. It consists of two single‐phase full‐bridge converters with the latest trench‐gate Si‐IGBTs and a 20‐kHz transformer with a nano‐crystalline soft‐magnetic material core and litz wires. The transformer plays an essential role in achieving galvanic isolation between the two full‐bridge converters. The overall efficiency from the DC‐input to DC‐output terminals is accurately measured to be as high as 97%, excluding gate drive circuit and control circuit losses from the whole loss. Moreover, loss analysis is carried out to estimate effectiveness in using SiC‐based power switching devices. The loss analysis clarifies that the use of SiC‐based power devices may bring a significant reduction in conducting and switching losses to the DC/DC converter. As a result, the overall efficiency may reach 99% or higher. © 2008 Wiley Periodicals, Inc. Electr Eng Jpn, 163(2): 75–83, 2008; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20505     

Newly proposed hybrid resonant commutation bridge‐leg link snubber‐assisted three‐phase ZVZCS‐PWM soft‐switching inverter

This paper presents the newly proposed hybrid resonant commutation bridge‐leg link (HRCB) snubber circuit which can achieve zero voltage and zero current soft‐switching commutation for single‐phase and three‐phase voltage source‐type inverter, along with its unique features and operation principle. The circuit parameter design approach for the HRCB snubber circuit and the determination estimating scheme of the gate pulse timing processing which is more suitable and acceptable for single‐phase and space voltage vector modulated three‐phase voltage source inverter using the HRCB snubber circuit are described in this paper. In particular, the three‐phase voltage source soft‐switching inverter associated with the proposed HRCB circuits are evaluated and discussed from simulation and experimental viewpoints. The practical effectiveness of the HRCB snubber‐assisted three‐phase voltage source soft‐switching inverter using IGBT power modules which is based on the instantaneous space voltage vector modulation is clarified on the output voltage waveform, actual efficiency of electromagnetic noise in comparison with three‐phase voltage source‐type conventional hard‐switching inverter. © 2006 Wiley Periodicals, Inc. Electr Eng Jpn, 157(4): 75–84, 2006; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20111     

Modeling and control of a cascaded multilevel converter‐based electronic power transformer

Control strategy of a cascaded multilevel converter based electrical power transformer (EPT) in a distribution system with capabilities of low voltage ride‐through and unbalanced load current management is investigated in this study. The mathematical model and decoupled control schemes of the system, including a high‐voltage side control scheme, an isolation‐stage control scheme, and a low‐voltage side control scheme, are presented in detail. A dual current control scheme is introduced to control both positive and negative sequence currents for enhancing the low voltage ride‐through capability of the high‐voltage side cascaded H‐bridge converter. Positive, negative, and zero‐sequence voltages are controlled for the low voltage side three‐phase four‐wire converter in the decoupled control scheme, respectively, for unbalanced load current management. A proportional resonant controller (PRC) is utilized to control the zero‐sequence voltage, while the root locus method is applied in the PRC design. Three‐dimensional space vector pulse width modulation (PWM) switching strategy is then used for the low voltage side converter. Simulation studies were conducted with MATLAB/Simulink to validate the coordinated control strategy. © 2016 Institute of Electrical Engineers of Japan. Published by John Wiley & Sons, Inc.     

ZVS DC/DC converter with series half‐bridge legs for high voltage application

This paper presents a new DC/DC converter with series half‐bridge legs for high voltage application. Two half‐bridge legs connected in series and two split capacitors are used in the proposed circuit to limit the voltage stress of each active switch at one‐half of input voltage. Thus, active switches with low voltage stress can be used at high DC bus application. In the proposed converter, two circuit modules are operated with an interleaved pulse‐width modulation scheme to reduce the input and output ripple currents and to achieve load current sharing. In each circuit module, two resonant tanks are operated with phase‐shift one‐half of switching cycle such that the frequency of the input current is twice the frequency of the resonant inductor current. Based on the resonant behavior, all MOSFETs are turned on at zero voltage switching with the wide ranges of input voltage and load conditions. The rectifier diodes can be turned off at zero current switching if the switching frequency is less than the series resonant frequency. Thus, the switching losses on power semiconductors are reduced. The proposed converter can be applied for high input voltage applications such as three‐phase 380‐V utility system. Finally, experiments based on a laboratory prototype with 960‐W rated power are provided to demonstrate the performance of proposed converter. Copyright © 2011 John Wiley & Sons, Ltd.     

A new parallel ZVS converter with less power switches and low current stress components

A new direct current (DC)/DC converter with parallel circuits is presented for medium voltage and power applications. There are five pulse‐width modulation circuits in the proposed converter to reduce current stress at low voltage side for high output current applications. These five circuits share the same power switches in order to reduce switch counts. To reduce the converter size, conduction loss, and voltage stress of power semiconductors, the series connections of power metal‐oxide‐semiconductor field‐effect transistor (MOSFET) with high switching frequency instead of insulated gate bipolar transistor (IGBT) with low switching frequency are adopted. Thus, the voltage stress of MOSFETs is clamped at half of input voltage. The switched capacitor circuit is adopted to balance input split capacitor voltages. Asymmetric pulse‐width modulation scheme is adopted to generate the necessary switching signals of MOSFETs and regulate output voltage. Based on the resonant behavior at the transition interval of power switches, all MOSFETs are turned on under zero voltage switching from 50% load to 100% load. The circuit configuration, operation principle, converter performance, and design example are discussed in detail. Finally, experimental verifications with a 1.92 kW prototype are provided to verify the performance of the proposed converter. Copyright © 2015 John Wiley & Sons, Ltd.     

基于GaN器件大功率双向DC/DC变换器的设计与仿真

介绍了一种新的高功率双向隔离式DC/DC变换器作为高功率转换系统的主要电路.DC/DC变换器使用基于氮化镓(GaN)的功率开关器件.对10 kW GaN大功率DC/DC变换器的拓扑结构进行了优化、参数化和分析,并通过仿真和实验验证了其有效性.它由使用新型的GaN晶体管组成的两个单相全桥电路、两个输入/输出电感和一个高频...