The performances of higher alcohol synthesis over nickel modified K2CO3/MoS2 catalyst

Ni modified K₂CO₃/MoS₂ catalyst was prepared and the performance of higher alcohol synthesis catalyst was investigated under the conditions: T = 280–340 °C, H₂/CO (molar radio) = 2.0, GHSV = 3000 h^− 1, and P = 10.0 MPa. Compared with conventional K₂CO₃/MoS₂ catalyst, Ni/K₂CO₃/MoS₂ catalyst showed higher activity and higher selectivity to C₂⁺OH. The optimum temperature range was 320–340 °C and the maximum space-time yield (STY) of alcohol 0.30 g/ml h was obtained at 320 °C. The selectivity to hydrocarbons over Ni/K₂CO₃/MoS₂ was higher, however, it was close to that of K₂CO₃/MoS₂ catalyst as the temperature increased. The results indicated that nickel was an efficient promoter to improve the activity and selectivity of K₂CO₃/MoS₂ catalyst.     

Alcohol Synthesis from Syngas over K2CO3/CoS/MoS2 on Activated Carbon

Supported K₂CO₃/Co–MoS₂ on activated carbon was prepared by a co-impregnation technique and has been characterized by X-ray diffraction (XRD) and BET. Active ingredients ranged from 39 to 66% and included molysulfide and cobalt sulfide. XRD analysis indicates that cobalt and molybdenum sulfides are found in the Co₃S₄ and Co₉S₈ phases. These catalysts were performance tested in a fixed-bed reactor under higher alcohol synthesis conditions, 2000–2400 psig and 270–330°C. Active chemicals on the carbon extrudates decreased the surface area dramatically, as measured by BET. Surprisingly, at the high level of active chemicals, alcohol productivity and selectivity were decreased. An increase in the reaction temperature led to a decrease in the selectivity of methanol and an increase in selectivity of hydrocarbons. Total alcohol productivity was also increased as gas hourly space velocity (GHSV) was increased. Co₉S₈ may play a role in the catalyst aging process. In prolonged reaction periods (140 h), sulfur is lost from the surface, possibly as H₂S. The quantity of Co₉S₈ on the surface appears to increase as the catalyst ages.     

Sorption-enhanced dimethyl ether synthesis—Multiscale reactor modeling

As an opportunity for the attenuation of atmospheric CO₂ emissions, conversion of carbon dioxide into valuable oxygenates as fuel additives or fuel surrogates was explored conceptually in terms of a potentially feasible dimethyl ether (DME) conversion process. Incentives for application of conventional CO₂–DME conversion process are insufficient due to low CO₂ conversion, and DME yield and selectivity. In-situ H₂O removal by adsorption (sorption-enhanced reaction process) can lead to the displacement of the water gas shift equilibrium and therefore, the enhancement of CO₂ conversion into methanol and the improvement of DME productivity. A two-scale, isothermal, unsteady-state model has been developed to evaluate the performance of a sorption-enhanced DME synthesis reactor. Modeling results show that under H₂O removal conditions, methanol and DME yields and DME selectivity are favoured and the methanol selectivity decreases. The increase of methanol and DME yields and DME selectivity becomes more important at higher CO₂ feed concentration because a relatively large amount of water is produced followed by a large quantity of water removed from the system. Also, the drop in the fraction of unconverted methanol becomes more important when CO₂ feed concentration is higher and the dehydration reaction is favoured. Therefore, application of the sorption-enhanced reaction concept allows the use of CO₂ as a constituent of the synthesis gas as the in-situ H₂O removal accelerates the reverse water gas shift reaction.     

A novel low-temperature methanol synthesis method from CO/H2/CO2 based on the synergistic effect between solid catalyst and homogeneous catalyst

The activity of a binary catalyst in alcoholic solvents for methanol synthesis from CO/H₂/CO₂ at low temperature was investigated in a concurrent synthesis course. Experiment results showed that the combination of homogeneous potassium formate catalyst and solid copper–magnesia catalyst enhanced the conversion of CO₂-containing syngas to methanol at temperature of 423–443 K and pressure of 3–5 MPa. Under a contact time of 100 g h/mol, the maximum conversion of total carbon approached the reaction equilibrium and the selectivity of methanol was 99%. A reaction pathway involving esterification and hydrogenolysis of esters was postulated based on the integrative and separate activity tests, along with the structural characterization of the catalysts. Both potassium formate for the esterification as well as Cu/MgO for the hydrogenolysis were found to be crucial to this homogeneous and heterogeneous synergistically catalytic system. CO and H₂ were involved in the recycling of potassium formate.     

CO2 Hydrogenation to Methanol Over Cu/ZnO/Al2O3 Catalysts Prepared by a Novel Gel-Network-Coprecipitation Method

A novel gel-network-coprecipitation process has been developed to prepare ultrafine Cu/ZnO/Al₂O₃ catalysts for methanol synthesis from CO₂ hydrogenation. It is demonstrated that the gel-network-coprecipitation method can allow the preparation of the ultrafine Cu/ZnO/Al₂O₃ catalysts by homogeneous coprecipitation of the metal nitrate salts in the gel network formed by gelatin solution, which makes the metallic copper in the reduced catalyst exist in much smaller crystallite size and exhibit a much higher metallic copper-specific surface area. The effect of the gel concentration of gelatin on the structure, morphology and catalytic properties of the Cu/ZnO/Al₂O₃ catalysts for methanol synthesis from hydrogenation of carbon dioxide was investigated. The Cu/ZnO/Al₂O₃ catalysts prepared by the gel-network-coprecipitation method exhibit a high catalytic activity and selectivity in CO₂ hydrogenation to methanol.     

Energy efficient methane-to-syngas conversion with low H2/CO ratio by simultaneous catalytic reactions of methane with carbon dioxide and oxygen

By simultaneous reactions of methane with CO₂ and O₂ over NiO-CaO catalyst under certain reaction conditions, it is possible to convert methane into syngas with low H₂/CO ratio (1 2/CO <2) at above 95% conversion, with 100% CO selectivity and above 90% H₂ selectivity and also with very high CO productivity without catalyst deactivation due to coking for a long period, in a most energy efficient and safe manner, requiring little or no external energy.     

Slurry-phase CO2 hydrogenation to hydrocarbons over a precipitated Fe-Cu-Al/K catalyst: Investigation of reaction conditions

The hydrogenation of CO₂ to hydrocarbons over a precipitated Fe-Cu-Al/K catalyst was studied in a slurry reactor for the first time. Reducibility of the catalyst and effect of reaction variables (temperature, pressure and H₂/CO₂ ratio of the feed gas) on the catalytic reaction performance were investigated. The reaction results indicated that the Fe-Cu-Al/K catalyst showed a good CO₂ hydrogenation performance at a relatively low temperature (533 K). With the increase of reaction temperature CO₂ conversion and olefin to paraffin (O/P) ratio in C₂-C₄ hydrocarbons as well as the selectivity to C₂-C₄ fraction increased, while CO and CH₄ selectivity showed a reverse trend. With the increase in reaction pressure, CO₂ conversion and the selectivity to hydrocarbons increased, while the CO selectivity and O/P ratio of C₂-C₄ hydrocarbons decreased. The investigation of H2/CO₂ ratio revealed that CO₂ conversion and CH₄ selectivity increased while CO selectivity and O/P ratio of C₂-C₄ decreased with increasing H₂/CO₂ ratio.     

CaO–ZrO2 Solid Solution: A Highly Stable Catalyst for the Synthesis of Dimethyl Carbonate from Propylene Carbonate and Methanol

CaO–ZrO₂ prepared by co-precipitation showed to be a well-performed catalyst for the transesterification of propylene carbonate (PC) and methanol. The characterization by X-ray powered diffraction (XRD) and Raman spectroscopy indicated that CaO was doped into the lattice of ZrO₂ to form CaO–ZrO₂ solid solution. Such a solid solution was a strong solid base, which was proved by CO₂ temperature program desorption (CO₂-TPD). As a result, the catalyst showed high stability towards the transesterification of propylene carbonate and methanol into dimethyl carbonate with high PC conversion, especially being subjected to the continuous production of dimethyl carbonate at reactive distillation reactor for 250 h without any obvious loss of activity at the PC conversion of 95%.     

High activity Ni/MoS2 catalysts obtained from alkylthiometalate mixtures for the hydrodesulfurization of dibenzothiophene

An efficient method for improving the catalytic properties of unsupported Ni/MoS₂ catalysts is mixing thiometalate precursors applying the appropriate precursors and thermal conditions. High active catalysts for the hydrodesulfurization (HDS) of dibenzothiophene (DBT) are prepared by the controlled decomposition of physical mixtures of Ni(diethylentriamine)₂MoS₄ (NDTA-TM) and [(Propyl)₄N)]₂MoS₄ (TPA-TM). The catalysts with a higher content of NDTA-TM are very active with a high selectivity for the direct desulfurization pathway (DDS) due to the synergistic effect of nickel. In addition the presence of a large amount of carbon may produce single-slabs of nickel promoted carbon containing molybdenum sulfides. The activity enhancement is attributed to an increased number of NiMoS active sites originated by the chemical interaction between the precursors NDTA-TM and TPA-TM during the mixing procedure. Furthermore, the carbon content in the final products is related to the enhancement of the activity and the preference of the DDS pathway. The controlled decomposition of mixtures of NDTA-TM + TPA-TM yields catalysts which are about twofold more active than an industrial NiMo/Al₂O₃ catalyst. This improvement may be attributed to an intense interaction of the precursors during the synthesis causing a re-dispersion of nickel atoms from NDTA-TM over the surface of carbon containing molybdenum sulfide provided by the precursor TPA-TM, increasing the amount of active sites. The catalysts from mixtures of (NH₄)₂MoS₄ (A-TM) and NDTA-TM behave similarly to the pure precursors.     

Exfoliated MoS2 catalysts in coal liquefaction

A technique is described for the application of MoS₂ to coal particles. The method was used to determine the importance of several parameters to the performance of this direct coal liquefaction catalyst. Improved performance was obtained when MoS₂ was intercalated with lithium, then exfoliated in a mixture of tetrahydrofuran and water in the presence of coal. Performance was compared by subjecting dried coal/catalyst mixtures to uniform microautoclave liquefaction tests. Measurements of coal conversion and hydrogen consumption show that a combination of reduction of the MoS₂ stacking and improved coal/catalyst dispersion is beneficial.     

Cu-K/Al2O3 based catalysts for conversion of carbon dioxide to methane and carbon monoxide

Abstract

A series of Cu-K/Al₂O₃ catalysts were synthesized by wet impregnation technique. The reduced catalysts were further used for conversion of carbon dioxide to methane and carbon monoxide. Moreover, the fresh and used catalysts were characterized to investigate the changes in the surface morphology, metal dispersion, surface area, crystalline phases, and functional groups of studied catalysts. The SEM analysis of fresh and spent catalysts showed no remarkable difference in surface morphology with irregular shaped agglomerated particles. Furthermore, TEM micrographs presented the well distribution of metal catalyst over alumina support. The decrease in surface area from 115 to 77?m²/g for Cu_1.62-K_0.5/Al₂O₃ after reaction was related to sintering and oxidation of catalyst during reaction. XRD revealed the disappearance of some minor peaks which can be associated with the sintering of spent catalyst. FTIR also presented some new peak for spent catalyst which can be linked with metal oxides. Moreover, various reaction conditions of temperature (230, 400, and 600?°C), pressure (1 and 7?bar), and feed molar ratio of H₂/CO₂ (2:1 and 4:1) were investigated using different Cu loading (0, 1, 1.25, 1.62, and 4 weight percent). A maximum CO₂ conversion of 63% with 39% CH₄ selectivity was achieved by using Cu_1.62-K_0.5/Al₂O₃ at 600?°C, molar ratio of H₂/CO₂ 4 under 7?bar. The presence of K on the surface of synthesized catalyst increased the CO₂ conversion from 48% (Cu₁/Al₂O₃) to 55% (Cu₁-K_0.5/Al₂O₃) at above mentioned reaction conditions which suggested the promoter effect of K during conversion of carbon dioxide.     

The oxidative dehydrogenation of ethane with CO2 over Mo2C/SiO2 catalyst

Mo₂C prepared on SiO₂ was found to be an effective catalyst for the dehydrogenation of ethane to produce ethylene in the presence of CO₂. The selectivity to ethylene at 850–923 K was 90–95% at an ethane conversion of 8–30%. With the increase of the temperature the dry reforming of ethane became also a significant process. It is assumed that the Mo oxycarbide formed in the reaction between CO₂ and Mo₂C plays an important role in the activation of ethane. This revised version was published online in July 2006 with corrections to the Cover Date.     

Cu/ZnO/AlOOH catalyst for methanol synthesis through CO<Subscript>2</Subscript> hydrogenation

Catalytic conversion of CO₂ to methanol is gaining attention as a promising route to using carbon dioxide as a new carbon feedstock. AlOOH supported copper-based methanol synthesis catalyst was investigated for direct hydrogenation of CO₂ to methanol. The bare AlOOH catalyst support was found to have increased adsorption capacity of CO₂ compared to conventional Al₂O₃ support by CO₂ temperature-programmed desorption (TPD) and FT-IR analysis. The catalytic activity measurement was carried out in a fixed bed reactor at 523 K, 30 atm and GHSV 6,000 hr^?1 with the feed gas of CO₂/H₂ ratio of 1/3. The surface basicity of the AlOOH supported Cu-based catalysts increased linearly according to the amount of AlOOH. The optimum catalyst composition was found to be Cu : Zn : Al=40 : 30 : 30 at%. A decrease of methanol productivity was observed by further increasing the amount of AlOOH due to the limitation of hydrogenation rate on Cu sites. The AlOOH supported catalyst with optimum catalyst compositions was slightly more active than the conventional Al₂O₃ supported Cu-based catalyst.     

Influence of preparation method on performance of Cu(Zn)(Zr)-alumina catalysts for the hydrogen production via steam reforming of methanol

The selective production of hydrogen via steam reforming of methanol (SRM) was performed using prepared catalysts at atmospheric pressure over a temperature range 200–260^∘C. Reverse water gas shift reaction and methanol decomposition reactions also take place simultaneously with the steam reforming reaction producing carbon monoxide which is highly poisonous to the platinum anode of PEM fuel cell, therefore the detailed study of effect of catalyst preparation method and of different promoters on SRM has been carried out for the minimization of carbon monoxide formation and maximization of hydrogen production. Wet impregnation and co-precipitation methods have been comparatively examined for the preparation of precursors to Cu(Zn)(Al₂O₃) and Cu(Zn)(Zr)(Al₂O₃). The catalyst preparation method affected the methanol conversion, hydrogen yield and carbon monoxide formation significantly. Incorporation of zirconia in Cu(Zn)(Al₂O₃) catalyst enhanced the catalytic activity, hydrogen selectivity and also lower the CO formation. Catalyst Cu(Zn)(Zr)(Al₂O₃) with composition Cu/Zn/Zr/Al:12/4/4/80 prepared by co-precipitation method was the most active catalyst giving methanol conversion up to 97% and CO concentration up to 400 ppm. Catalysts were characterized by atomic absorption spectroscopy (AAS), Brunauer-Emett-Teller (BET) surface area, pore volume, pore size and X-ray powder diffraction (XRPD). The XRPD patterns revealed that the addition of zirconia improves the dispersion of copper which resulted in the better catalytic performance of Cu(Zn)(Zr)(Al₂O₃). The time-on-stream (TOS) catalysts stability test was also conducted for which the Cu(Zn)(Zr)(Al₂O₃) catalyst gave the consistent performance for a long time compared to other catalysts.     

Near 100% CO selectivity in CH4 direct catalytic oxidation at low temperatures (<700‡C) under unsteady state conditions

Almost 100% CO selectivity was achieved with small pulses of CH₄/O₂ (2/1), using very short residence times over a reduced NiO/La₂O₃ catalyst. One concludes that CH₄ conversion depends on its dissociation, whereas CO selectivity is mainly dependent on the strength of oxygen binding to the catalyst. Over the reduced catalyst, the oxygen species oxidize with difficulty (because of their strong binding to metal Ni) CO to CO₂, whereas over the unreduced catalyst (which contains Ni oxide), the oxygen species easily oxidize (because they are weakly adsorbed) CO to CO₂.     

Partial oxidation of methane with air for methanol production in a post-plasma catalytic system

Partial oxidation of methane to methanol via post-plasma catalysis using a dielectric-barrier discharge was performed under mild reaction conditions. Air was used as the oxidizing co-reactant because of its economical practicality. Three catalysts impregnated with Pt, Fe₂O₃, CeO₂ on ceramic supports located downstream of the discharge zone were examined for increased selectivity towards methanol. It was found that all three catalysts had no significant effect on the conversion of methane, but enhanced methanol selectivity, which could be explained by a two-stage reaction mechanism. The Fe₂O₃-based catalyst showed the best catalytic activity, and high stability in the reaction. The methanol selectivity of the Fe₂O₃-assisted plasma process was 36% higher than that of the non-catalytic system at a rather low catalyst temperature (150 °C). In addition, the effects of input power, discharge frequency, discharge gap distance, total flow rate, and methane/air ratio on methane conversion and methanol yield were also studied.     

The deactivating effect of carbon dioxide on iron-oxide catalyst in the dehydrogenation of methylbutenes

Characteristics of the most energy-intensive second stage of the two-stage production of isoprene from isopentane, i.e., dehydrogenation of methylbutenes are studied to improve the technical and economic performance of the process. The effect of the carbon dioxide formed during self-regeneration of the ironoxide catalyst (according to the reaction C_coke + 2H₂O → 2H₂ + CO₂) on the conversion of methylbutenes and selectivity with respect to isoprene is investigated. It is found that the presence of CO₂ in the reaction batch has a considerable effect on the conversion of methylbutenes; when the content of CO₂ in the raw material feed is 1.5 wt %, conversion of methylbutenes is reduced by 5–6%. It is demonstrated that CO₂ reversibly deactivates the catalyst and the catalyst activity is restored when its influx is discontined (the yield of isoprene returns gradually to its original value). The recovery rate depends on the concentration and duration of exposure to carbon dioxide. Treatment of the catalyst by steam in the absence of the reaction mixture leads to rapid regeneration of the catalyst. It is concluded that measures to continuously monitor CO₂ in the contact gas during the first stage of dehydrogenation, and to select the optimum modes (temperature, steam/raw materials ratio, etc.) for reducing carbon residue during the operation of iron-oxide catalyst in order to implement the two-stage technology for the dehydrogenation of methylbutenes (the main goal of which is to raise the conversion of methylbutenes to 35–40%) are of special importance.     

Oxy-CO2 reforming of methane to syngas over CoOx/MgO/SA-5205 catalyst

The oxy-CO₂ methane reforming reaction (OCRM) has been investigated over CoO_x supported on a MgO precoated highly macroporous silica–alumina catalyst carrier (SA-5205) at different reaction temperatures (700–900 °C), O₂/CH₄ ratios (0.3–0.45) and space velocites (20,000–100,000 cc/g/h). The reaction temperature had a profound influence on the OCRM performance over the CoO/MgO/SA-5205 catalyst; the methane conversion, CO₂ conversion and H₂ selectivity increased while the H₂/CO ratio decreased markedly with increasing reaction temperature. While the O₂/CH₄ ratio did not strongly affect the CH₄ and CO₂ conversion and H₂ selectivity, it had an intense influence on the H₂/CO ratio. The CH₄ and CO₂ conversion and the H₂ selectivity decreased while the H₂/CO increased with increasing space velocity. The O₂/CH₄ ratio and the reaction temperature could be used to manipulate the heat of the reaction for the OCRM process. Depending on the O₂/CH₄ ratio and temperature the OCRM process could be operated in a mildly exothermic, thermal neutral or mildly endothermic mode. The OCRM reaction became almost thermoneutral at an OCRM reaction temperature of 850 °C, O₂/CH₄ ratio of 0.45 and space velocity of 46,000 cc/g/h. The CH₄ conversion and H₂ selectivity over the CoO/MgO/SA-5205 catalyst corresponding to thermoneutral conditions were excellent: 95% and 97%, respectively with a H₂/CO ratio of 1.8.     

Performance of Silicotungstic Acid Incorporated Mesoporous Catalyst in Direct Synthesis of Dimethyl Ether from Syngas in the Presence and Absence of CO2

Dimethyl ether (DME), which is an excellent green diesel fuel alternate, is synthesized following a direct synthesis route from synthesis gas, by using a bi-functional catalyst mixture, which was composed of a silicotungstic acid incorporated mesoporous catalyst [TRC-75(L)] and a commercial Cu–Zn based catalyst. Higher DME selectivity values were obtained by using TRC-75(L), than commercial γ-alumina at 50 bars. Presence of CO₂ in the feed stream caused significant enhancement in DME selectivity. Results showed that DME selectivity of about 0.85 was obtained in a temperature range 250–275 °C in the presence of 10 % CO₂. In fact, CO₂ was also used as a resource to produce DME at lower temperatures. Reverse dry reforming and ethanol formation reactions were observed as side reactions, especially at higher temperatures. Results also proved that direct synthesis of DME from syngas has major CO conversion and DME selectivity advantages over the two step process involving consecutive methanol synthesis and dehydration steps.     

Conversion of methane to benzene over Mo2C and Mo2C/ZSM-5 catalysts

The activation and dehydrogenation of CH₂ on Mo₂C and MO₂C/ZSM-5 have been investigated under non-oxidizing conditions. Unsupported Mo₂C exhibited very little activity towards methane decomposition at 973 K. The main reaction pathway was the decomposition of methane to give hydrogen and carbon with a trace amount of ethane. Mixing Mo₂C with ZSM-5 support somewhat enhanced its catalytic activity, but did not change the products of the reaction. A dramatic change in the product formation occurred on partially oxidized Mo2C/ZSM-5 catalyst; besides some hydrocarbons benzene was produced with a selectivity of 70–80% at a conversion of 5–7%. Carburization of highly dispersed MoO₃ on ZSM-5 also led to a very active catalyst: the conversion of methane at the steady state was 5–6% and the selectivity of benzene formation was 85%.This laboratory is a part of the Center for Catalysis, Surface and Material Science at the University of Szeged.