Effect of Al2O3 particle size on preparation and properties of ZTA ceramics formed by gelcasting

Zirconia-toughened alumina (ZTA) ceramics were prepared using three different kinds of Al₂O₃ powders (marked PW-A average particle size: 7.53 μm, marked PW-B average particle size: 1.76 μm, marked PW-C average particle size: 0.61 μm) by gelcasting. Effect of Al₂O₃ particle size on zeta potential, dispersant dosage and solid volume fractions of ZTA suspensions as well as the mechanical properties of ZTA green bodies and ceramics were investigated. The optimum dosages of dispersant for ZTA suspensions prepared by PW-A, PW-B and PW-C are 0.4 wt%, 0.5 wt% and 0.7 wt%, respectively. The highest solid volume fractions of ZTA suspensions can reach 62 vol% (SP-A), 60 vol% (SP-B) and 52 vol% (SP-C), respectively. The green bodies show a bending strength as high as 20 MPa, which can meet the requirement of machining. The Al₂O₃ powder with fine particle size is beneficial to the improvement of mechanical properties. The ZTA ceramics prepared by PW-B Al₂O₃ powder show the highest bending strength (680 MPa) and toughness (7.49 MPa m^1/2).     

Fuel mixture approach for solution combustion synthesis of Ca3Al2O6 powders

Single-phase 3CaO·Al₂O₃ powders were prepared via solution combustion synthesis using a fuel mixture of urea and β-alanine. The concept of using this fuel mixture comes from the individual reactivity of calcium nitrate and aluminum nitrate with respect to urea and β-alanine. It was proved that urea is the optimum fuel for Al(NO₃)₃ whereas β-alanine is the most suitable fuel for Ca(NO₃)₂. X-ray diffraction and thermal analysis investigations revealed that heating at 300 °C the precursor mixture containing the desired metal nitrates, urea and β-alanine triggers a vigorous combustion reaction, which yields single-phase nanocrystalline 3CaO·Al₂O₃ powder (33.3 nm). In this case additional annealing was no longer required. The use of a single fuel failed to ensure the formation of 3CaO·Al₂O₃ directly from the combustion reaction. After annealing at 900 °C for 1 h, the powders obtained by using a single fuel (urea or β-alanine) developed a phase composition comprising of 3CaO·Al₂O₃, 12CaO·7Al₂O₃ and CaO.     

Synthesis of Zn3Nb2O8 ceramics using a simple and effective process

Synthesis of Zn₃Nb₂O₈ ceramics using a simple and effective reaction-sintering process was investigated. The mixture of ZnO and Nb₂O₅ was pressed and sintered directly without any prior calcination. Single-phase Zn₃Nb₂O₈ ceramics could be obtained. Density of these ceramics increased with soaking time and sintering temperature. A maximum density 5.72 g/cm³ (99.7% of the theoretical density) was found for pellets sintered at 1170 °C for 2 h. Pores were not found and grain sizes >20 μm were observed in pellets sintered at 1170 °C. Abnormal grain growth occurred and grains >50 μm could be seen in Zn₃Nb₂O₈ ceramics sintered at 1200 °C for 2 h and 1200 °C for 4 h. Reaction-sintering process is then a simple and effective method to produce Zn₃Nb₂O₈ ceramics for applications in microwave dielectric resonators.     

Effects of PVA content on the synthesis of LaFeO3 via sol-gel route

LaFeO₃ were synthesized via a sol-gel route based on polyvinyl alcohol (PVA). Differential scanning calorimetry (DSC), Thermogravimetric (TG), Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), Raman spectroscopy and field emission scanning electron microscopy (FESEM) techniques were used to characterize precursors and derived oxide powders. The effect of the ratios of positively charged valences to hydroxyl groups of PVA (Mⁿ⁺/-OH) on the formation of LaFeO₃ was investigated. XRD analysis showed that single-phase and well-crystallized LaFeO₃ was obtained from the Mⁿ⁺/-OH = 4:1 molar ratio precursor at 700 °C. For the precursor with Mⁿ⁺/-OH = 2:1, nanocrystalline LaFeO₃ with average particle size of ∼50 nm was formed directly in the charring procedure. With increase of PVA content to Mⁿ⁺/-OH = 1:1, phase pure LaFeO₃ was obtained at 500 °C.     

Preparation and characterization of NaBiO3 nanopowders by different methods for photocatalytic reduction of CO2

In this work we prepared NaBiO₃ nanopowders via three synthesis methods (sol-precipitation, dehydration and hydrothermal methods). To evaluate and compare the physical properties of the prepared materials X-ray diffraction analysis, BET measurements, UV–vis spectroscopy and TEM were applied. The results showed changes to the NaBiO₃ crystallinity, the specific surface area and the particle shape and size, depending on the method of synthesis. To determine the photocatalytic efficiency of the prepared materials, we evaluated the photocatalytic reduction of CO₂.     

Effect of TiO2 supporting layer on Fe2O3 photoanode for efficient water splitting

For an electrochemical water splitting system, titanate nanotubular particles with a thickness of ∼700 nm produced by a hydrothermal process were repetitively coated on fluorine-doped tin oxide (FTO) glass via layer-by-layer self-assembly method. The obtained titanate/FTO films were dipped in aqueous Fe solution, followed by heat treatment for crystallization at 500 °C for 10 min in air. The UV–vis absorbance of the Fe-oxide/titanate/FTO film showed a red-shifted spectrum compared with the TiO₂/FTO coated film; this red shift was achieved by the formation of thin hematite-Fe₂O₃ and anatase-TiO₂ phases verified using X-ray diffraction and Raman results. The cyclic voltammetry results of the Fe₂O₃/TiO₂/FTO films showed distinct reversible cycle characteristics with large oxidation–reduction peaks with low onset voltage of I–V characteristics under UV–vis light illumination. The prepared Fe₂O₃/TiO₂/FTO film showed much higher photocurrent densities for more efficient water splitting under UV–vis light illumination than did the Fe₂O₃/FTO film. Its maximum photocurrent was almost 3.5 times higher than that obtained with Fe₂O₃/FTO film because of the easy electron collection in the current collector. The large current collection was due to the existence of a TiO₂ base layer beneath the Fe₂O₃ layer.     

基于WO3-MoO3和TiO2/CdS复合电极的光电致变色器件

电致变色广泛应用于智能窗领域,但电致变色材料仍需外部电源驱动,将太阳能电池与电致变色材料结合起来的光电致变色器件可实现无需外部供电的智能变色调控。性能优异的变色阴极和光阳极是当下光电致变色器件的研究热点。通过水热法制备WO₃-MoO₃薄膜,研究其电致变色性能;通过水热法结合连续离子层沉积法制备TiO₂/CdS复合薄膜,研究其光电转换性能。最后将WO₃-MoO₃薄膜和TiO₂/CdS复合薄膜分别作为光电致变色器件的变色阴极、光阳极构建WO₃/MoO₃-TiO₂/CdS光电致变色器件。WO₃/MoO₃-TiO₂/CdS光电致变色器件具有较大的光学调制范围(630nm处为41.99%)、更高的着色效率(35.787%),将其作为智能窗应用在现代建筑、通行工具等领域具有重要应用价值。     

Structural investigation of mechanically activated nanocrystalline BaTiO3 powders

In this article, in order to obtain tetragonal nanocrystalline BaTiO₃, structural investigations of mechanically activated BaTiO₃ powder have been performed. A mercury porosimetry analysis and scanning electron microscopy method have been applied for determination of the specific pore volume, porosity and microstructure morphology of the samples. The lattice vibration spectra of nonactivated and activated powders, their phase composition, lattice microstrains and the mean size of coherently diffracting domains were examined by Raman spectroscopy and the X-ray powder diffraction method. The average crystal structure of obtained nanocrystalline powders, estimated from X-ray diffraction data, gave evidence of retained, but slightly sustained tetragonality of powders, even for particles as small as ∼30 nm. Raman spectroscopy also gave clear evidence for local tetragonal symmetries, in particular through the presence of a band at ∼307 cm⁻¹.     

Gel casting of aqueous suspensions of BaTiO3 nanopowders

Commercial nano-BaTiO₃ powders have been formed into green bodies using colloidal forming routes. A study of the rheological behaviour of the suspensions as a function of dispersant concentration and homogenisation time was made in order to prepare stable concentrated suspensions of the nanopowders. Bulk components were then manufactured using aqueous slip and gel casting involving polysaccharides that gel on cooling, i.e. agar. The performance of theses consolidation techniques for obtaining dense green bodies from the BaTiO₃ nanopowders was studied. It was possible to prepare relatively big gel cast samples with a similar density and microstructure and in a shorter time compared to those obtained by slip casting.     

Structure and electrochemical properties of nanocarbon-coated Li3V2(PO4)3 prepared by sol-gel method

A liquid-based sol-gel method was developed to synthesize nanocarbon-coated Li₃V₂(PO₄)₃. The products were characterized by XRD, SEM and electrochemical measurements. The results of Rietveld refinement analysis indicate that single-phase Li₃V₂(PO₄)₃ with monoclinic structure can be obtained in our experimental process. The discharge capacity of carbon-coated Li₃V₂(PO₄)₃ was 152.6 mAh/g at the 50th cycle under 1C rate, with 95.4% retention rate of initial capacity. A high discharge capacity of 184.1 mAh/g can be obtained under 0.12C rate, and a capacity of 140.0 mAh/g can still be held at 3C rate. The cyclic voltammetric measurements indicate that the electrode reaction reversibility is enhanced due to the carbon-coating. SEM images show that the reduced particle size and well-dispersed carbon-coating can be responsible for the good electrochemical performance obtained in our experiments.     

Preparation of tungsten borides by combustion synthesis involving borothermic reduction of WO3

An experimental study on the preparation of two tungsten borides, WB and W₂B₅, was conducted by self-propagating high-temperature synthesis (SHS), during which borothermic reduction of WO₃ and elemental interaction of W with boron proceeded concurrently. Powder mixtures with two series of molar proportions of WO₃:B:W = 1:5.5:x (with x = 1.16–2.5) and 1:7.5:y (with y = 0.5–1.33) were adopted to fabricate WB and W₂B₅, respectively. The starting stoichiometry of the reactant compact substantially affected the combustion behavior and the phase composition of the final product. The increase of metallic tungsten and boron reduced the overall reaction exothermicity, leading to a decrease in both combustion temperature and reaction front velocity. The initial composition of the reactant compact was optimized for the synthesis of WB and W₂B₅. In addition to small amounts of W₂B and W₂B₅, the powder compact of WO₃ + 5.5B + 2 W produced WB dominantly. Optimum formation of W₂B₅ was observed in the sample of WO₃ + 7.5B + 0.85W. Experimental evidence indicates that an excess amount of boron about 10–13% is favorable for the formation of WB and W₂B₅.     

Solid state metathesis synthesis of BaTiO3, PbTiO3, K0.5Bi0.5TiO3 and Na0.5Bi0.5TiO3

A solid state metathesis approach has been applied to synthesize perovskite oxides such as BaTiO₃, PbTiO₃, K_0.5Bi_0.5TiO₃ and Na_0.5Bi_0.5TiO₃, these were characterized by powder XRD, IR and energy dispersive spectra (EDS). Potassium titanium oxalate and metal chlorides are used as the starting materials. X-ray analysis shows the formation of a single phase with tetragonal structure for BaTiO₃, PbTiO₃, K_0.5Bi_0.5TiO₃ and a monoclinic structure for Na_0.5Bi_0.5TiO₃. The Infrared spectra of these compounds show the characteristic band due to Ti–O octahedron for all the compounds. The EDS spectra show the relative ratio of the metal ions. The morphology of synthesized compounds was obtained from SEM measurements.     

TiO2 photocatalyst loaded on hydrophobic Si3N4 support for efficient degradation of organics diluted in water

TiO₂ photocatalyst loaded on Si₃N₄ (TiO₂/Si₃N₄) was prepared by a conventional impregnation method and its photocatalytic performance for the degradation of organics (2-propanol) diluted in water was compared with that of TiO₂ photocatalysts (TiO₂/SiO₂, TiO₂/Al₂O₃, and TiO₂/SiC) loaded on various types of supports (SiO₂, Al₂O₃, and SiC). The formation of the well-crystallized anatase phase of TiO₂ was observed on the calcined TiO₂/Si₃N₄ photocatalyst, while a small anatase phase of TiO₂ was observed on the TiO₂/SiC photocatalyst and amorphous TiO₂ species was the main component on the TiO₂/SiO₂ and TiO₂/Al₂O₃ photocatalysts. The measurements of the water adsorption ability of photocatalysts indicated that the TiO₂/Si₃N₄ photocatalyst exhibited more hydrophobic surface properties in comparison to other support photocatalysts. Under UV-light irradiation, the TiO₂/Si₃N₄ photocatalyst decomposed 2-propanol diluted in water into acetone, CO₂, and H₂O, and finally, acetone was also decomposed into CO₂ and H₂O. The TiO₂/Si₃N₄ photocatalyst showed higher photocatalytic activity than TiO₂ photocatalyst loaded on other supports. The well-crystallized TiO₂ phase deposited on Si₃N₄ and the hydrophobic surface of Si₃N₄ support are important factors for the enhancement of photocatalytic activity for the degradation of organic compounds in liquid-phase reactions.     

Effect of Y2O3 and Er2O3 co-dopants on phase stabilization of bismuth oxide

Bi₂O₃ compositions were prepared to investigate the effect of rare earth metal oxides as co-dopants on phase stability of bismuth oxide. Compositions containing 9-14 mol% of Y₂O₃ and Er₂O₃ were synthesized by solid state reaction. The structural characterization was carried out using X-ray powder diffraction. The XRD results show that the samples containing 12 and 14 mol% total dopants had cubic structure, whereas the samples with lower dopant concentrations were tetragonal. Comparing the lattice parameters of the cubic phases of (Bi₂O₃)_0.88(Y₂O₃)_0.06(Er₂O₃)_0.06 and (Bi₂O₃)_0.86(Y₂O₃)_0.07(Er₂O₃)_0.07 revealed that lattice parameter decreases by increasing the dopant concentration. The XRD pattern and the powder density results indicated the formation of solid solution in the studied systems. After annealing samples with cubic phase at 600 °C for various periods of time, phase transformation to tetragonal and rhombohedral occurs.     

Effect of fluorine in the preparation of Li(Ni1/3Co1/3Mn1/3)O2 via hydroxide co-precipitation

Uniform and spherical Li(Ni_1/3Co_1/3Mn_1/3)O_(2−δ)F_δ powders were synthesized via NH₃ and F⁻ coordination hydroxide co-precipitation. The effect of F⁻ coordination agent on the morphology, structure and electrochemical properties of the Li(Ni_1/3Co_1/3Mn_1/3)O_(2−δ)F_δ were studied. The morphology, size, and distribution of (Ni_1/3Co_1/3Mn_1/3)(OH)_(2−δ)F_δ particle diameter were improved in a shorter reaction time through the addition of F⁻. The study suggested that the added F improves the layered characteristics of the lattice and the cyclic performance of Li(Ni_1/3Co_1/3Mn_1/3)O₂ in the voltage range of 2.8-4.6 V. The initial capacity of the Li(Ni_1/3Co_1/3Mn_1/3)O_1.96F_0.04 was 178 mAh g⁻¹, the maximum capacity was 186 mAh g⁻¹ and the capacity after 50 cycles was 179 mAh g⁻¹ in the voltage range of 2.8-4.6 V.     

In situ preparation of SiC/Si3N4-NW composite powders by combustion synthesis

Large-scale composite powders containing silicon carbide (SiC) particles and silicon nitride nanowires (Si₃N₄-NWs) were synthesized in situ by combustion synthesis (CS). In this process, a mixture of silicon, carbon black, polytetrafluoroethylene (PTFE) and a small amount of iron powders was used as the precursor. The products were characterized by XRD, SEM, EDS and TEM. The particles are equiaxed with diameters in the micron range, and the in situ formed nanowires are straight with uniform diameters of 20-350 nm and lengths of tens of microns. The Si₃N₄-NWs are characterized to be α-phase single crystals grown along the [1 0 1] or [1 0 0] direction. VLS and SLGS processes are proposed as the growth mechanisms of the nanowires. The as-synthesized powders have great potential for use in the preparation of high-performance SiC/Si₃N₄-NW composites.     

Accommodation of impurities in α-Al2O3, α-Cr2O3 and α-Fe2O3

Atomic scale computer simulation was used to predict the mechanisms and energies associated with the accommodation of aliovalent and isovalent dopants in three host oxides with the corundum structure. Here we consider a much more extensive range of dopant ions than has previously been the case. This enables a rigorous comparison of calculated mechanism energetics. From this we predict that divalent ions are charge compensated by oxygen vacancies and tetravalent ions by cation vacancies over the full range of dopant radii. When defect associations are included in the model these conclusions remain valid. At equilibrium, defects resulting from extrinsic dopant solution dominate intrinsic processes, except for the largest dopant cations. Solution reaction energies increase markedly with increasing dopant radius. The behaviour of cluster binding energies is more complex.     

Structural and optical properties of Tm:Y2O3 transparent ceramic with La2O3, ZrO2 as composite sintering aid

The paper reports the use of La₂O₃ and ZrO₂ co-doping as a composite sintering aid for the fabrication of Tm:Y₂O₃ transparent ceramics. Two groups of experiments were conducted for investigating the influences of composite sintering aids on the microstructures and the optical properties of Tm:Y₂O₃ transparent ceramics in contrast to single La³⁺ and single Zr⁴⁺ doped Tm:Y₂O₃. Samples with composite sintering aids could realize fine microstructures and good optical properties at relatively low sintering temperatures. Grain sizes around 10 μm and transmittances close to theoretical value at wavelength of 2 μm were achieved for the 9 at.% La³⁺, 3 at.% Zr⁴⁺ co-doped samples sintered at 1500-1600 °C. The influences of the composite sintering aids on the emission intensities and the phonon energies of Tm:Y₂O₃ ceramics were also investigated.     

Studies on scaling of membranes in desalination by direct contact membrane distillation: CaCO3 and mixed CaCO3/CaSO4 systems

Scaling of membranes by CaCO₃ and CaSO₄-CaCO₃ is of considerable concern in membrane desalination processes. It is particularly relevant for porous crossflow hollow fiber-based membrane distillation (MD) processes which can achieve high water recovery and can encounter heavy precipitation of scaling salts. Therefore an analysis of the scaling potential for CaCO₃ and mixed CaSO₄-CaCO₃ systems is presented first in terms of the saturation index profiles throughout the crossflow hollow fiber membrane module as a function of the location in the module for feed solutions resulting from high water recovery. Scaling experiments during DCMD with tap water, CaCO₃ and mixed CaSO₄/CaCO₃ were conducted over a wide range of values of saturation index (SI) (10<SI_calcite<64, 1.1<SI_Gypsum<1.5) using porous fluorosilicone coated crossflow hollow fiber membrane desalination modules. The effects of flow rates, flow patterns (cross vs. parallel flow) and the nature of the membrane surface on possible scaling scenarios were further investigated for the scaling salt CaSO₄. Experimental results at high saturation indices show that even when the precipitation rate was fast in the CaCO₃ system at elevated temperatures or high concentrations, no significant loss in water vapor permeation was observed suggesting no effect of scaling on membrane flux. However, for a few of the mixed CaSO₄-CaCO₃ systems, the water vapor flux dropped somewhat. Possible explanations have been provided and a method to solve this problem has been illustrated. Fast feed flow rate resulted in a shortened induction period. Crossflow flow pattern and the nature of the hydrophobic porous coating on the membrane surface were proven to be helpful in developing the resistance to scaling. Results of modeling show that concentration polarization effects are far more important than temperature polarization effects.     

Influence of H2/NH3 mixtures on the composition of SiCNYO and SiCNAl(O) nanopowders

We performed pyrolysis of SiCNAlH and SiCNYOH nanopowder precursors under a reactive atmosphere (Ar/NH₃/H₂) with various compositions of ammonia (NH₃) and dihydrogen (H₂) to diminish C content, which is deleterious for thermal stability and sintering of the powders. This paper continues a previous work on the fabrication of an Si₃N₄/SiC composite without free C by studying the effect of H₂ on the C/N atomic ratio of the powder. We studied the influence of the nature of the gaseous mixture (Ar/NH₃/H₂) on the powder composition. Elemental analysis showed that the introduction of H₂ in the pyrolysis atmosphere limited the decomposition of NH₃ and allowed for control of the C/N ratio. This behaviour can be explained by the structural evolution observed by ²⁹Si NMR spectrometry but also by Fourier transform infrared and Raman spectroscopy. An Si₃N₄/SiC composite, with traces of free C, was obtained after post-pyrolysis heat treatment of the powders synthesized with 10 wt.% of H₂ and 25 wt.% NH₃.