Effects of intrinsic ZnO buffer layer based on P3HT/PCBM organic solar cells with Al-doped ZnO electrode

Organic solar cell devices were fabricated using poly(3-hexylthiophene) (P3HT) and 6,6-phenyl C61-butyric acid methyl ester (PCBM), which play the role of an electron donor and acceptor, respectively. The transparent electrode of organic solar cells, indium tin oxide (ITO), was replaced by Al-doped ZnO (AZO). ZnO has been studied extensively in recent years on account of its high optical transmittance, electrical conduction and low material cost. This paper reports organic solar cells based on Al-doped ZnO as an alternative to ITO. Organic solar cells with intrinsic ZnO inserted between the P3HT/PCBM layer and AZO were also fabricated. The intrinsic ZnO layer prevented the shunt path in the device. The performance of the cells with a layer of intrinsic ZnO was superior to that without the intrinsic ZnO layer.     

Electrochemically grown ZnO nanorods for hybrid solar cell applications

A hybrid solar cell is designed and proposed as a feasible and reasonable alternative, according to acquired efficiency with the employment of zinc oxide (ZnO) nanorods and ZnO thin films at the same time. Both of these ZnO structures were grown electrochemically and poly(3-hexylthiophene):phenyl-C61-butyric acid methyl ester; (P3HT:PCBM) was used as an active polymer blend, which was found to be compatible to prepared indium-tin-oxide (ITO) substrate base. This ITO base was introduced with mentioned ZnO structure in such a way that, the most efficient configuration was optimized to be ITO/ZnO film/ZnO nanorod/P3HT: PCBM/Ag. Efficiency of this optimized device is found to be 2.44%. All ZnO works were carried out electrochemically, that is indeed for the first time and at relatively lower temperatures.     

Influence of ZnO interlayer on the performance of inverted organic photovoltaic device

Inverted organic photovoltaic devices with a structure of fluorine tin oxide (FTO)/ZnO/poly(3-hexylthiophene) (P3HT):[6,6]-phenyl C₆₁ butyric acid methyl ester (PCBM)/Ag were fabricated, in which ZnO interlayer serves as an electron selective layer. The ZnO interlayer includes three different nanostructures: polycrystalline seed layer, polycrystalline seed layer/loose nanopillars and polycrystalline seed layer/dense nanopillars. The influences of the different ZnO interlayers on the device performance were investigated. It is concluded that the polycrystalline seed layer/loose nanopillars offer more interfacial area with the P3HT:PCBM blends and acts as a continuous conducting path to the cathode. Our results demonstrate that effective infiltration of the blends into the ZnO nanopillars is critical for optimizing the device performance.     

Comparison of normal and inverse poly(3-hexylthiophene)/fullerene solar cell architectures

Polymer solar cells based on regioregular poly(3-hexylthiophene) (P3HT) and ([6,6]-phenyl-C61-butyric acid methyl ester) (PCBM) were fabricated with two different architectures (normal and inverse). Normal cells using indium tin oxide (ITO) as anode and Al as cathode were fabricated on polyester foils and illuminated from substrate side. Inverse cells using Ti as cathode and ultrathin Au layer as anode were illuminated from the top side covered by a transparent Au contact. Both Au layer and PET/ITO show comparable transmission in the spectral range where P3HT absorbs. Inverse cells showed comparable device parameters to normal cell (open circuit voltage 550 mV, short circuit current 6.25 mA/cm², fill factor 0.33 and white light power conversion efficiency 1.12%).     

Effect of P3HT:PCBM concentration in solvent on performances of organic solar cells

Focused on phase separation and morphologies of poly(3-hexylthiophene):[6,6]-phenyl C₆₁ butyric acid methyl ester (P3HT:PCBM) active layers, we studied the effect of preparation conditions of the active layer on photovoltaic performance by changing concentration of P3HT:PCBM in the solvent. The performances of the cells varied depending on concentration of P3HT:PCBM (1:1 ratio by weight) in solvent even with the same thickness. The P3HT:PCBM active layer is prepared in cell structure of ITO/PEDOT/P3HT:PCBM/Al by changing spin-coating speed with different concentrations (1, 2 and 3 wt%) in chlorobenzene. Here, it was found that both the P3HT:PCBM concentrations and spin-coating conditions affected the crystalline structure formation, interchain interaction, morphology and phase separation during drying process of solvent and subsequent annealing.     

Numerical study of electrical behavior of P3HT/PCBM bulk heterojunction solar cell

In this work the program AMPS-1D was used to optimize the performance of the organic solar cells. The cells considered consist of poly(3-HexylThiophène) [P3HT] as electron donors, and (6,6)-phenyl- C61-butyric acid methyl ester [PCBM] as electron acceptor, (P3HT/PCBM) is used as photo-active material, sandwiched between a transparent indium tin oxide (ITO) and layer of poly(3,4 ethylenedioxythiophene)/ poly(styrenesulfonate) (PEDOT/PSS) on top of the ITO electrode and an AL backside contact. The results showed that the optimum thickness of the solar cell is about 400 nm, V_oc = 0.61 at T = 300 K. This is in the good agreement with the corresponding computer simulation value of 0.63 V. The maximum limit for the organic solar cell efficiency is about 8%, provided that the band-gap of the cell is about 1.5 eV.     

An amorphous silicon random nanocone/polymer hybrid solar cell

This paper proposes and experimentally demonstrates an a-Si:H random nanocone/PEDOT:PSS/P3HT:PCBM hybrid solar cell to extend the absorption to near infrared and solve the difficulty of carrier transport through organic-inorganic interface. The internal electrical field inside a-Si:H random nanocone force holes move to the anode and electrons move to the cathode. The insertion of a layer of PEDOT:PSS conducting polymer between organic-inorganic interface could cause electrons and holes to partially recombine, thus establishing an electrically connected a-Si:H and P3HT:PCBM bulk heterojunction, which enables carriers transport through organic-inorganic interfaces efficiently. As compared to conventional polymer solar cells, the open-circuit voltage of hybrid solar cells was increased from 0.51 to 0.78 V. Additionally, the power conversion efficiency was increased from 1.73% to 2.22%, which demonstrates approximately 28% enhancement, indicating that the hybrid structure could largely increase the efficiency of polymer solar cells.     

Optimization of inverted tandem organic solar cells

Inverted tandem organic solar cells, consisting of two bulk heterojunction sub-cells with identical poly(3-hexylthiophene) (P3HT) and 1-(3-methoxycarbonyl)-propyl-1-phenyl-(6,6)C₆₁ (PCBM) active layer and a MoO₃/Ag/Al/Ca intermediate layer, have been presented and optimized. Indium tin oxide (ITO) modified by Ca acts as a cathode for electron collection and Ag is used as the anode for hole collection for the tandem device. A proper thickness of Ca (3 nm) forms a continuous layer, working as a cathode for the top sub-cell. MoO₃ as the anode buffer layer prevents exciton quenching and charge loss at the anode side, which could result in increase in interfacial resistance. The variance of sub-cell thickness adjusts the optical field distribution in the entire device, facilitating light absorption and good current matching in both sub-cells. The optimal inverted tandem device achieves a maximum power conversion efficiency of 2.89% with a short-circuit current density of 4.19 mA/cm², an open-circuit voltage of 1.17 V, and a fill factor of 59.0% under simulated 100 mW/cm² (AM 1.5G) solar irradiation.     

The effect of porphyrin inclusion on the spectral response of ternary P3HT:porphyrin:PCBM bulk heterojunction solar cells

Cyanoporphyrins have been included into the active layer of bulk heterojunction poly (3-hexylthiophene) (P3HT): [6,6]-phenyl-C₆₁ butyric acid methyl ester (PCBM) solar cells. The amount of porphyrin, P3HT and PCBM were systematically varied and the characteristics of the devices from the corresponding active layers were recorded. The spectral responses of the devices showed that the addition of the porphyrin to the active layer broadened the absorption efficiency of the device and led to a porphyrin contribution to the photocurrent of the solar cell. The porphyrin molecules did not contribute to the photocurrent unless both P3HT and PCBM were present in the active layer. In most cases, the porphyrin was unable to contribute to the photocurrent after the devices had been annealed, suggesting changes to the morphology of the active layer.     

Light harvesting in organic solar cells

We present a methodology which allows designing photonic crystals slabs (PCs) able to couple incident light into “slow Bloch modes” (SBMs) and dealing with their incorporation in an organic solar cell (OSC). We theoretically study different structures based on the same couple of organic materials (poly-3-hexylthiophène (P3HT) as donor and [6,6]-phenyl-C61-butiryc acid methyl ester (PCBM) as acceptor): a 2D photonic crystal based on a perfectly ordered P3HT/PCBM blend (placed in the air), a 1D photonic crystal based on a nanostructured PEDOT:PSS (Poly(3,4-ethylenedioxythiophene) poly(styrenesulfonate)) layer embedded in a P3HT:PCBM host matrix (first placed in the air and then inserted in an organic solar cell) and finally a 1D photonic crystal based on a nanostructured P3HT:PCBM layer covered by a metallic electrode and inserted in an OSC ( with and without nanostructuration of the PEDOT:PSS layer). We show that the light coupling into SBMs in an OSC depends on vertical interferences and that optical spacers are needed. We then demonstrate that the P3HT:PCBM active layer nanostructuring covered by a thick metallic electrode exhibits the highest gain (4% in the 400–700 nm spectral range) thanks to a simultaneous optimisation of the optical properties of the photonic crystal (coupling of SBM) and of the stack of the organic solar cell (vertical interferences).     

Enhancing the durability of polymer solar cells using gold nano-dots

The durability of organic photovoltaic devices is improved by (a) replacing thermally labile poly(3,4-ethylenedioxythiophene) poly(styrenesulfonate) (PEDOT:PSS) with gold nano-dots and (b) stabilizing the morphology of photoactive layers through thermally induced reaction. Gold nano-dots (Au-ND) (3–6 nm in diameter and 0.8 nm in height) were thermally deposited on ITO substrates prior to depositing a hole transporting layer (40 nm) of an azide-functionalized poly(3-hexylthiophene), P1, which was insolubilized by heating to 150 °C. A blend of P1 and [6,6]-phenyl C₆₁-butyric acid methyl ester (PCBM) was deposited and heated to 150 °C prior to the deposition of a Ca/Al cathode. The reaction of P1 with PCBM stabilized the bulk heterojunction film as evidenced by the suppression of crystallization of PCBM. Replacement of PEDOT:PSS with Au-ND, in combination with morphological stabilization, greatly improves the durability of PV devices under accelerated lifetime testing at 150 °C. Power conversion efficiencies (PCE) for the P1:PCBM devices stabilized at 1.25% after 28 h of accelerated testing at 150 °C, whereas conventional P3HT:PCBM devices on PEDOT/ITO dropped to 0.58% after only 7 h of accelerated testing. Prospects for similarly enhancing the durability of highly efficient PV devices are discussed.     

A life cycle analysis of polymer solar cell modules prepared using roll-to-roll methods under ambient conditions

A life cycle analysis was performed on a full roll-to-roll coating procedure used for the manufacture of flexible polymer solar cell modules. The process known as ProcessOne employs a polyester substrate with a sputtered layer of the transparent conductor indium-tin-oxide (ITO). The ITO film was processed into the required pattern using a full roll-to-roll process, employing screen printing of an etch resist and then applying etching, stripping, washing and drying procedures. The three subsequent layers; ZnO, P3HT:PCBM and PEDOT:PSS were slot-die coated and the silver back electrode was screen printed. Finally the polymer solar modules were encapsulated, using a polyester barrier material. All operations except the application of ITO were carried out under ambient conditions. The life cycle analysis delivered a material inventory of the full process for a module production, and an accountability of the energy embedded both in the input materials and in the production processes. Finally, upon assumption of power conversion efficiencies and lifetime for the modules, a calculation of energy pay-back time allowed us to compare this roll-to-roll manufacturing with other organic and hybrid photovoltaic technologies. The results showed that an Energy Pay-Back Time (EPBT) of 2.02 years can be achieved for an organic solar module of 2% efficiency, which could be reduced to 1.35 years, if the efficiency was 3%.     

Increased photocurrent in bulk-heterojunction solar cells mediated by FeS2 nanocrystals

We found that the efficiency of bulk-heterojunction (BHJ) solar cells can be enhanced by incorporating a small amount of semiconductor FeS₂ nanocrystals (NCs) into the poly(3-hexylthiophene) (P3HT) and (6,6)-phenyl C61-butyric acid methyl ester (PCBM) based active layer. Through optical and nanoscale structure measurements, it is evident that low-cost and non-toxic FeS₂ NCs in such devices can efficiently improve charge carrier transport and exciton dissociation. This simple approach for increasing the photocurrent by NCs will be useful for accelerating the development of practical applications using organic solar cells.     

Bulk and contact resistance in P3HT:PCBM heterojunction solar cells

In this paper, the series resistance of poly(3-hexylthiophene-2,5-diyl) (P3HT) and [6,6]-phenyl C61-butyric acid methyl ester (PCBM) bulk heterojunction (BHJ) organic solar cells (OSC) has been studied. The series resistance of thermal annealed and un-annealed devices with different active layer thicknesses was measured. The series resistance of the organic solar cells consists of the bulk resistance of the active layer itself and the specific contact resistance between the active layer and the electrode. The bulk resistance and contact resistance were extracted from the measured series resistance using the vertical transmission line model (TLM) method. By fabricating solar cell devices with different active layer thicknesses, a relationship of the series resistance with thickness was established from which bulk and contact resistances were derived. We have also found that thermal annealing helps reduce both contact resistance and bulk resistance significantly; the contact resistance dropped by a factor of 2, while the bulk resistance decreased by a factor of 8. Results have shown that for an annealed P3HT:PCBM device that has an active layer thickness of 85 nm (optimum thickness for high efficiency), 17% of the total series resistance was due to the contact resistance, and bulk resistance contributed the rest 83%. The bulk resistance value for thermal annealed organic solar cell device with an active area of 0.1 cm² was found to be 150 Ω, and the measured specific contact resistance was 3.1 Ω cm². The measured bulk and contact resistance values are much higher as compared to the high efficiency silicon solar cells. Bulk resistance and contact resistance need to be further decreased in order to achieve higher organic solar cell efficiency.     

Investigations of efficiency improvements in poly(3-hexylthiophene) based organic solar cells using calcium cathodes

In this study, we investigate the mechanisms leading to the power conversion efficiency improvement in poly(3-hexylthiophene):[6,6]-phenyl C61-butyric acid methyl ester (P3HT:PCBM) based organic solar cells using calcium (Ca) in cathode structures. Ultraviolet and x-ray photoemission spectroscopy (UPS and XPS) indicate that chemical reactions occur at the P3HT/Ca interface. Upon Ca deposition, UPS results illustrate a 0.8 eV-downward shift in energy levels of P3HT, but not in those of PCBM. In addition to forming an ohmic contact at the cathode the presence of Ca widens the energy difference between the HOMO of P3HT and the LUMO of PCBM at the cathode interfaces, which results in the increase of open circuit voltage and the enhancement of device efficiency.     

Effect of solution processed graphene oxide/nickel oxide bi-layer on cell performance of bulk-heterojunction organic photovoltaic

We report the solution processed graphene oxide (GO), NiO_x and GO/NiO_x bi-layer used as an anode interfacial layer in organic bulk-heterojunction solar cells. The bulk-heterojunction solar cells using GO, NiO_x and GO/NiO_x bi-layer exhibited the conversion efficiency of 2.33%, 3.10% and 3.48%, respectively. The cell efficiency is correlated with the matching of energy levels between ITO, hole transport layer and P3HT and thus a well-matched stack layer of ITO/GO/NiO_x/P3HT:PCBM/LiF/Al shows the best cell efficiency of 3.48% with the J_SC of 8.71 mA/cm², V_OC of 0.602 V and FF of 66.44%.     

Transparent electrode with ZnO nanoparticles in tandem organic solar cells

The transparent inter-electrodes with the p/n heterojunction consisting of the solution-processible ZnO nanoparticles as the n-type and the conventional hole injection layers (MoO₃ or PEDOT:PSS) as the p-type materials are studied for developing tandem organic solar cells employing different band gap active materials (i.e., P3HT:PCBM blend layer for larger band gap material in the bottom cell and ZnPc/C₆₀ bilayer for smaller band gap material in the top cell). For the ZnO/PEDOT:PSS inter-electrode, the V_OC corresponding to the sum of V_OC’s of the top and bottom unit cells is obtained, denoting that the two unit cells are successfully connected in series. For the ZnO/MoO₃ inter-electrode, the open-circuit voltage (V_OC) of the tandem cell is smaller than the sum of V_OC’s of the top and bottom unit cells, but it can be increased by inserting a very thin Al layer (∼3 nm) between ZnO and MoO₃ (ZnO/Al/MoO₃) as the recombination center for carriers.     

ITO-free low-cost organic solar cells with highly conductive poly(3,4 ethylenedioxythiophene): p-toluene sulfonate anodes

Indium tin oxide (ITO)-free organic solar cells were fabricated with highly conductive and transparent tosylate-doped poly(3,4-ethylenedioxythiophene: p-toluene sulfonate) (PEDOT:PTS) anodes of various thicknesses that were prepared by the vapor-phase oxidative polymerization of EDOT using Fe(PTS)₃ as an oxidant. Both solution-processable layers - PEDOT:PSS and photoactive P3HT:PCBM - were spin coated. The anodes transmittance and conductivity varied with thickness. Power conversion efficiency was maximized at 1.4%. The ITO-free organic solar cells photovoltaic characteristics are qualitatively compared with those of ITO-based organic solar cells to explore the possibility of replacing costly, vacuum-deposited ITO with highly conductive, patterned polymer films fabricated by inexpensive vapor-phase polymerization.     

Gravure printed flexible organic photovoltaic modules

In this letter, organic solar cell modules based on poly-3-hexylthiophene (P3HT) and [6.6]-phenyl-C61-butyric acid methyl ester (PCBM) blend films with a module active area of 15.45 cm² prepared by roll-to-roll (R2R) compatible gravure printing method are demonstrated. The gravure printed organic photovoltaic modules consist of eight serially connected solar cells in same substrate. Indium-tin-oxide (ITO) is patterned by screen printable etching paste. Hole injection layer and active layer are prepared by gravure printing method. All processing steps excluding cathode evaporation are performed in air. Electrical measurements are done to modules consisting of 5-8 serially connected solar cells. The photovoltaic modules comprising 5, 7 and 8 serially connected cells exhibit an active area power conversion efficiency of 1.92%, 1.79% and 1.68%, respectively (Oriel Sol3A Class AAA, AM1.5G, 100 mW cm⁻²).     

Improvement in light harvesting and performance of P3HT:PCBM solar cell by using 9,10-diphenylanthracene

We have studied the effect of 9,10-diphenylanthracene (DPA) as a conjugated dye with different concentrations on light harvesting and performance of solar cell composed from poly (3-hexylthiophene) (P3HT):[6,6]-phenyl-C₆₁butyric acid methyl ester (PCBM) blend films. The dye concentration effect was investigated with optical absorption spectroscopy, photocurrent spectroscopy, and current density-voltage characteristic measurements on devices under AM1.5 white light illumination with intensity of 100 mW/cm². The incorporation of the conjugated DPA inside P3HT:PCBM blend improved the light harvesting, slightly, and conjugation length indicated from the optical absorption and external quantum efficiency spectra. By adding specific amounts of the DPA into P3HT:PCBM blend, the external quantum efficiency and solar cell performance parameters, i.e., short circuit current density, fill factor, and power conversion efficiency improved as a result of improvement in the light harvesting and charge carrier transfer taking place between P3HT and PCBM through the conjugated DPA molecules.