Study of the time evolution of the surface morphology of thin asymmetric diblock copolymer films under solvent vapor

The time development of the surface morphology of asymmetric polystyrene-b-poly(4-vinylpyridine) (PS-b-P4VP) thin films ‘annealing’ in methanol vapor, a selective solvent for minority P4VP block, was investigated by atomic force microscopy(AFM). For PS-b-P4VP with cylindrical structure in bulk, as annealing time progressed, the surface morphology underwent structural transitions from featureless topography to hybrid morphology of cylindrical and spherical pits, to cylinders, to nanoscale depressions, back to cylinders again. The different film thickness made the number of the transitions observed, at any given annealing time, different. The thicker the film is the more transitions at a given annealing time can be observed. If the film was not thick enough, depressions appeared. For PS-b-P4VP with spherical structure in bulk, it displayed nanoscale depressions with the annealing time increasing. A possible mechanism of the transition of morphologies during solvent annealing was proposed.     

Fabrication of versatile nanoporous templates with high aspect ratios by incorporation of Si-containing block copolymer into the lithographic bilayer system

We report a new approach to fabricate versatile nanoporous templates with high aspect ratios by incorporating silicon-containing block copolymers into the lithographic bilayer system. This approach used a top thin film of self-assembled asymmetric polystyrene-block-poly(4-(tert-butyldimethylsilyl)oxystyrene) (PS-b-PSSi) as a hard etch mask and an underlying thick film of a negative-tone photoresist (SU-8) for pattern transfer. The assembly of PS-b-PSSi was well-controlled by solvent annealing on the SU-8 and deep nanopores were formed in the underlying layer by oxygen reactive ion etching due to high etch contrast. As a result, highly dense and uniform nanoporous templates with high aspect ratios were obtained over a large area. These templates have versatilities to easily control the sizes of nanopores and to make on the diverse functional substrates. Moreover, the dry-etch process during removal of nanotemplates prevented collapse and aggregation of nanostructures. As a demonstration, we fabricated vertically ordered freestanding gold nanorod arrays by using these templates.     

Morphology change of asymmetric diblock copolymer micellar films during solvent annealing

The morphology change of an asymmetric polystyrene-block-poly(2-vinyl pyridine) (PS-b-PVP) diblock copolymer micellar film was investigated during solvent vapor annealing in chloroform. Initially, smaller islands in nanometer-length scale form at the film surface. Further annealing results in the growth of the islands composed of the PS-b-PVP cylinders above the bottom brush layer. For comparison, a film of the block copolymer prepared from THF solution (without micellar structure) was also studied. The surface morphology of the film from THF evolves via spinodal dewetting mechanism during solvent vapor annealing. At a long time solvent vapor annealing, the two kinds of the films display the same surface morphologies, which are determined by the interplay between the surface field and autodewetting.     

The fabrication of graphitic thin films with highly dispersed noble metal nanoparticles by direct carbonization of block copolymer inverse micelle templates

Ordered arrays of Au or Ag nanoparticles supported on two-dimensional graphitic carbon films were prepared by direct carbonization of stabilized asymmetric polystyrene-block-poly(4-vinyl pyridine) (PS-b-P4VP) inverse micellar films loaded with metal precursors. Crosslinked PS-b-P4VP thin film templates with metal precursors selectively distributed in P4VP domains were converted to carbonaceous thin films having well-defined, highly dispersed metal nanoparticle (NP) arrays by ultraviolet (UV) irradiation under vacuum and subsequent carbonization. Mesoporous carbon films were also obtained after extracting the metal NPs by sonication in selected solvents. PS-b-P4VP was employed not only as carbon source, but also as template for introducing metal NPs in a nanopatterned configuration. The characteristic features and properties of thus generated hybrid carbon nanostructures were investigated by microscopy, UV–visible spectroscopy, X-ray photoelectron spectroscopy, X-ray diffraction measurement, and Raman spectroscopy.     

Effects of additives on the morphologies of thin titania films from self-assembly of a block copolymer

The effects of additives of poly(methyl methacrylate) (PMMA) and HAuCl₄ on the morphologies of hybrid titania films formed via co-assembly of polystyrene-block-poly(ethylene oxide) (PS-b-PEO) copolymers, titania sol-gel precursor in a selective solvent were investigated. The results show that addition of PMMA or HAuCl₄ has an important influence on the morphologies of hybrid titania films. Addition of PMMA or HAuCl₄ can induce the morphology transition of the PS-b-PEO/titania sol-gel mixture from spherical micelles to vesicles. Therefore, the morphologies of the hybrid films formed on silicon substrate surfaces by spin-coating can be controlled by the addition of homopolymer (PMMA) or inorganic precursor (HAuCl₄) into the PS-b-PEO/titania sol-gel mixtures, allowing access to nanoparticles or nanoporous films. After removing the polymer matrix, nanoparticle aggregates or nanobowl-like structures are left behind on the substrate surfaces.     

A new approach in the study of tethered diblock copolymer surface morphology and its tethering density dependence

A poly(l-lactic acid)-block-polystyrene-block-poly(methyl methacrylate) (PLLA-b-PS-b-PMMA) triblock copolymer was synthesized with a crystalline PLLA end block. Single crystals of this triblock copolymer grown in dilute solution could generate uniformly tethered diblock copolymer brushes, PS-b-PMMA, on the PLLA single crystal substrate. The diblock copolymer brushes exhibited responsive, characteristic surface structures after solvent treatment depending upon the quality of the solvent in relation to each block. The chemical compositions of these surface structures were detected via the surface enhanced Raman scattering technique. Using atomic force microscopy, the physical morphologies of these surface structures were identified as micelles in cyclohexane and “onion”-like morphologies in 2-methoxyethanol, especially when the PS-b-PMMA tethered chains were at low tethering density.     

Effects of substrate roughness on the orientation of cylindrical domains in thin films of a polystyrene-poly(methylmethacrylate) diblock copolymer studied using atomic force microscopy and cyclic voltammetry

This paper describes the orientation of cylindrical domains in thin films of a polystyrene-poly(methylmethacrylate) diblock copolymer (PS-b-PMMA; 0.3 as the PMMA volume fraction) on gold and oxide-coated Si substrates having different surface roughness. Atomic force microscopy images of PS-b-PMMA films having thickness similar to the domain periodicity permitted us to study the effects of substrate roughness and block affinity on domain orientation. PS-b-PMMA films on gold substrates showed metastable vertical domain orientation that was attained more slowly on rougher substrates. In contrast, the domains were horizontally oriented on oxide-coated Si regardless of surface roughness and the annealing conditions examined. In addition, cyclic voltammetry data for PS-b-PMMA films on gold substrates whose PMMA domains were etched suggested that the metastable vertically oriented domains reached the underlying substrates. These results indicate that PS-b-PMMA films containing vertically oriented cylindrical domains can be obtained by using rough gold substrates upon annealing under controlled conditions.     

Selective distribution of interacting magnetic nanoparticles into block copolymer domains based on the facile inversion of micelles

We demonstrate a simple methodology to incorporate interacting magnetic nanoparticles (mNPs) into cylinder forming block copolymer templates. Poly(styrene-block-isoprene) (PS-b-PI) with PI cylinders and poly(styrene-block-4vinylpyridine) (PS-b-P4VP) with PS cylinders were used as the block copolymer templates and γ-Fe₂O₃ NPs coated with oleic acids were pre-synthesized for the interacting mNPs. Regardless of the template block copolymers, the selective location of mNPs and the size of mNP aggregates are clearly altered by changing casting solvents. When good solvents for both blocks were used as casting solvents, mNPs are readily aggregated during the solvent evaporation. In contrast, under selective casting solvents for the minor blocks, the mNPs were selectively trapped into the cylinder domains through the facile inversion of micelles during solvent evaporation. The interplay between mNPs and block copolymers was also tested with different molecular weights of block copolymers.     

Re-assembly behaviors of polystyrene-b-poly(acrylic acid) micelles

The re-assembly behaviors of spherical micelles of the polystyrene-b-poly(acrylic acid) (PS-b-PAA) diblock copolymer in different solvent mixtures were investigated using dynamic light scattering, transmission electron microscopy and atomic force microscopy. Depending on the nature of the solvent, PS-b-PAA micelles re-assembled from spheres to nanorings in toluene or to necklace-like aggregates in water induced by solvent evaporation. Systematic studies suggested that the re-assembly behaviors on a neutral surface are strongly correlated with the micellar surface components, the solvent polarity and the chain length of the micelle corona of the solvated blocks. We proposed that the formation of nanorings from PS-b-PAA micelles in toluene is mainly induced by the dewetting process of the solvent, while the necklace-like structure arises from the hydrogen bonding interactions among the partially dissociated PAA units.     

Solvent vapor induced dewetting in diblock copolymer thin films

The dewetting pattern development of thin film of poly(styrene)-block-poly(methyl methacrylate) (PS-b-PMMA) diblock copolymer has been studied after ‘annealing’ in the PMMA block selective solvent vapor. Initially, typical circular dewetted holes are observed. Further annealing, however, results in the formation of fractal-like holes. The heterogeneous stress induced by the residual solvent remaining in the film after spin-coating induces the anisotropy of the polymer mobility during the annealing process, which triggers the formation of the intriguing surface patterns.     

Tuned phase behavior of weakly interacting polystyrene-block-poly(n-pentyl methacrylate) by selective solvent

We investigated, via small angle X-ray scattering, depolarized light scattering, rheometry, and transmission electron microscopy, the phase behavior of the mixture of a symmetric polystyrene-block-poly(n-pentyl methacrylate) copolymer (PS-b-PnPMA) showing the closed-loop phase behavior and excellent baroplasticity, and dodecanol, a PnPMA-selective solvent. We found that the addition of a selective solvent is simple, but very effective to obtain various microdomains including hexagonally packed cylinders and gyroids. Also, with increasing temperature, the mixtures showed multiple ordered-to-ordered transitions (OOTs) in addition to upper ordered-to-disordered transition (UODT). The first observation of gyroid microdomains in PS-b-PnPMA is very important, although they have been widely reported in many block copolymers, for instance, PS-block-polyisoprene copolymer (PS-b-PI) and PS-block-poly(d,l-lactide) copolymer (PS-b-PLA). Since the gyroid microdomains of PS-b-PnPMA show excellent baroplasticity, external pressure instead of temperature could easily change the microdomains.     

Fabrication of fibril like aggregates by self-assembly of block copolymer mixtures via interpolymer hydrogen bonding

This paper describes the formation of fibril like aggregates from the self-assembly of block copolymer mixture (polystyrene-b-poly(4-vinylpyridine) (PS-b-P4VP) and polystyrene-b-poly(acrylic acid) (PS-b-PAA)) via interpolymer hydrogen bonding in nonselective solvent. The hydrogen bonding between P4VP and PAA in chloroform leads to the formation of complex. When all the pyridine units in P4VP were all hydrogen bonded to acrylic acid in PAA, the formed complex is insoluble, resulting in the formation of spherical micellar aggregates and nanorods. However, two kinds of supramolecules with insoluble or soluble complex are formed in the solution when PS-b-P4VP and PS-b-PAA are mixed with equal mole ratio. The fibril like aggregates can be formed from the self-assembly of supramolecule with soluble complex during spin-coating process. The effects of evaporation rate of solvent and solution concentrations on the formation of fibril like aggregates were investigated. The results prove that the kinetic factors play an important role in the formation of the fibril like aggregates.     

Synthesis of Amphiphilic Diblock Copolymers by DPE Method

Amphiphilic diblock copolymers, poly(methyl methacrylate)-b-poly(acrylic acid) (PMMA-b-PAA) and polystyrene-b-poly(acrylic acid) (PS-b-PAA), were prepared by 1,1-diphenylethene (DPE) method under mild conditions. Firstly, free radical polymerization of tert-butyl acrylate (tBA) was carried out with AIBN as initiator in the presence of DPE, giving a DPE-containing precursor, PtBA, with controlled molecular weight. Secondly, methyl methacrylate and styrene were polymerized in the presence of PtBA precursor, and PS-b-PtBA and PMMA-b-PtBA diblock copolymers with controlled molecular weights were obtained respectively. Finally, amphiphilic diblock copolymers, PMMA-b-PAA and PS-b-PAA, were prepared by hydrolysis of PS-b-PtBA and PMMA-b-PtBA. The formation of PS-b-PAA and PMMA-b-PAA was confirmed by ¹H NMR. Transmission electron microscopy (TEM) and dynamic light scattering (DLS) were used to detect the self-assembly behavior of the amphiphilic diblock polymers in tetrahydrofuran (THF).     

Hexagonally ordered arrays of metallic nanodots from thin films of functional block copolymers

We demonstrate a new and simple route to fabricate highly dense arrays of hexagonally close packed inorganic nanodots using functional diblock copolymer (PS-b-P4VP) thin films. The deposition of pre-synthesized inorganic nanoparticles selectively into the P4VP domains of PS-b-P4VP thin films, followed by removal of the polymer, led to highly ordered metallic patterns identical to the order of the starting thin film. Examples of Au, Pt and Pd nanodot arrays are presented. The affinity of the different metal nanoparticles towards P4VP chains is also understood by extending this approach to PS-b-P4VP micellar thin films. The procedure used here is simple, eco-friendly, and compatible with the existing silicon-based technology. Also the method could be applied to various other block copolymer morphologies for generating 1-dimensional (1D) and 2-dimensional (2D) structures.     

Morphology of poly(styrene‐block‐dimethylsiloxane) copolymer films

The morphologies of poly(styrene‐block‐di‐methylsiloxane) (PS‐b‐PDMS) copolymer thin films were analyzed via atomic force microscopy and transition electron microscopy (TEM). The asymmetric copolymer thin films spin‐cast from toluene onto mica presented meshlike structures, which were different from the spherical structures from TEM measurements. The annealing temperature affected the surface morphology of the PS‐b‐PDMS copolymer thin films; the polydimethylsiloxane (PDMS) phases at the surface were increased when the annealing temperature was higher than the PDMS glass‐transition temperature. The morphologies of the PS‐b‐PDMS copolymer thin films were different from solvent to solvent; for thin films spin‐cast from toluene, the polystyrene (PS) phase appeared as pits in the PDMS matrix, whereas the thin films spin‐cast from cyclohexane solutions exhibited an islandlike structure and small, separated PS phases as protrusions over the macroscopically flat surface. The microphase structure of the PS‐b‐PDMS copolymer thin films was also strongly influenced by the different substrates; for an asymmetric block copolymer thin film, the PDMS and PS phases on a silicon substrate presented a lamellar structure parallel to the surface at intervals. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1010–1018, 2007     

Self-assembly of polystyrene-b-poly(4-vinylpyridine) in deoxycholic acid melt

It is well known that amphiphilic block copolymers in selective solvents self-assemble into micellar structures, where solvophilic blocks tend to contact with solvents while solvophobic blocks are shielded from the solvents. Different from the conventional micellization in liquid systems, we report that the block copolymer, polystyrene-b-(4-vinylpyridine) (PS-b-P4VP), can self-assemble in melted deoxycholic acid (DCA) at high temperatures and the structures are retained in “solid state” after being cooled down to room temperature. Probing by transmission electron microscopy (TEM), we found that a series of self-assembled structures, including spherical micelles, wormlike micelles and vesicles can be obtained by varying the length of the block copolymers and the morphologies are dependent on the annealing temperature and time. We also demonstrate how to extract the structures that are trapped in solid state by removing DCA using appropriate solvents. The extracted vesicles, which are loaded with solid molecules, are potential for applications in nanocapsules and controlled release.     

Synthesis and analysis of phase segregation of polystyrene-block-poly(methyl methacrylate) copolymer obtained by Steglich esterification from semitelechelic blocks of polystyrene and poly(methyl methacrylate)

Here, an alternative route to successfully synthesize polystyrene-block-poly(methyl methacrylate) (PS-b-PMMA) is reported. Steglich esterification was used as an effective, metal free approach for coupling carboxylic terminated PS and the hydroxyl end-functionalized PMMA chains obtained by nitroxide-mediated polymerization and atom transfer radical polymerization, respectively. α-Functionalization was obtained using 4,4′-azobis(4-cyanovaleric acid) and 2,2,2-tribromoethanol as initiators. The synthesis of PS-b-PMMA was confirmed by gel permeation chromatography and nuclear magnetic resonance (NMR), while the dependence of the diffusion coefficients of the polymers (PS, PMMA, PS/PMMA blend, and PS-b-PMMA) with their corresponding molecular weights was discussed based on the results of atomic force microscopy-based infrared spectroscopy, differential scanning calorimetry, and spectra of diffusion-ordered NMR spectroscopy. Differently from PS-b-PMMA, a partial segregation was observed for the PS/PMMA blend, affecting its thermal behavior and diffusion coefficient. The study here presented provides an easier and efficient strategy for the synthesis of PS-b-PMMA and new insights into the diffusion of polymers.     

Structure and phase transition in thin films of block copolymer micelles complexed with inorganic precursors

Block copolymer micelle can be used as nano-reactor where separated domains serve as a compartment for the production of nanomaterials, ultimately creating nanocomposite materials. In this work, thin nanocomposite films generated from polystyrene-b-poly(acrylic acid) (PS-b-PAA) micellar solution in which small amount of inorganic precursor was added were investigated. The films were prepared by spin coating onto silicon substrate, and then solvent-annealed. As-spun films exhibit typical micellar structure with spherical shape along which inorganic nanoparticles are dispersed. Such morphology remains unchanged after solvent annealing for micellar films with small amount of inorganic precursor. However, further increase in the amount of inorganic precursors brings about the morphological changes, producing different organization of inorganic nanoparticles in composite films. This behavior was found to strongly depend on the types of precursors and solvents used for annealing. These results illustrate a simple yet useful route to generate the polymeric nanocomposites with diverse structure and composition.     

Molecular weight effect of PMMA on its miscibility with PS-b-PEO at the air/water interface

The mixed monolayer behavior of poly(methyl methacrylate) (PMMA) with different molecular weights and polystyrene-block-polyethylene oxide (PS-b-PEO) was investigated from the measurements of surface pressure–area per molecule (π-A) isotherms at three different temperatures (10°C, 25°C, and 40°C). The miscibility and nonideality of the mixed monolayers were examined by calculating the excess surface area as a function of composition. The molecular weight of PMMA was demonstrated to have a major effect on its miscibility with PS-b-PEO. Negative or close to zero deviations from ideality of surface areas were observed for PMMA with the lowest molecular weight (12,000 g/mole). Mostly positive deviations were detected in mixed PMMA/PS-b-PEO monolayers with higher molecular weights of PMMA. Because of probable mushroom-to-brush transition effect, the miscibility between PMMA and PS-b-PEO was found to be the best at 25°C among the experimental temperatures. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Transition behavior and ionic conductivity of lithium perchlorate-doped polystyrene-b-poly(2-vinylpyridine)

We report the transition behavior and the ionic conductivity of ion-doped amorphous block copolymer, based on two compositionally different polystyrene-block-poly(2-vinylpyridine) copolymers (PS-b-P2VPs) that can self-assemble into nanostructures, where P2VP block is ionophilic to lithium perchlorate (LiClO₄). The transition temperatures of LiClO₄-doped PS-b-P2VP, like the order-to-disorder transition (T_ODT), were measured by small-angle X-ray scattering (SAXS) and depolarized light scattering (DPLS). The selective ionic coordination to the nitrogen units of P2VP block leads to the increase of the repulsive interactions between two block components from weak- to strong-segregation regime with increasing amount of LiClO₄, which results subsequently in the increased T_ODT. However, for a compositionally asymmetric PS-b-P2VP under lamellar morphology, the ionic conductivity by the addition of LiClO₄ was remarkably increased at higher temperatures, representing that the effective ionic coordination at the greater volume fraction of P2VP block component improves the ionic conductivity as the temperature approaches to a rubbery phase.