Electron irradiation and thermal annealing effect on GaAs solar cells

This paper describes the effect of electron irradiation and thermal annealing on LPE AlGaAs/GaAs heterojunction solar cells with various p/n junction depths. The electron irradiation experiments were performed with energy of 3 MeV, fluences ranging from 1×10¹⁴ to 5×10¹⁵ e/cm². The results obtained demonstrate that the irradiation-induced degradation of performances of the cells is mainly in the short circuit current and could be mostly recovered by annealing at 260°C for 30 min. Four electron traps, E_c−0.24 eV, E_c−0.41 eV, E_c−0.51 eV, E_c−0.59 eV, were found by DLTS analysis, only two shallow levels of which could be removed by the annealing.     

Characterization of carrier recombination in lattice-mismatched InGaAs solar cells on GaAs substrates

Effects of thermal annealing on carrier recombination in lattice-mismatched InGaAs solar cells on GaAs substrates were investigated. Thermal annealing to the graded buffer layer was effective to increase the minority carrier lifetime in the solar cell layer. Electron beam-induced current (EBIC) measurements revealed that the density of dark line defects decreased after the thermal annealing, but dark spot defects were newly generated. We conclude that dark line defects were primary responsible for the high recombination in the lattice-mismatched InGaAs solar cells. The origin of dark spot defects was discussed and it was found that they were associated with the lattice mismatch between the InGaP back surface field (BSF) layer and the InGaAs cell layer.     

Radiation response of InP/Si and InGaP/GaAs space solar cells

An analysis of the radiation response of state-of-the-art InP/Si, InGaP, and dual junction (DJ) InGaP/GaAs space solar cells under both electron and proton irradiated is presented. The degradation data are modeled using the theory of displacement damage dose. For each technology, a characteristic curve which describes the cell degradation in any radiation environment is determined, and the characteristic curves are used to compare the radiation resistance of the different technologies on an absolute scale. The radiation data are used as input to a code which predicts the end-of-life (EOL) performance of a solar panel in earth orbit. The results show that in orbits outside the earth's radiation belts, the high-efficiency DJ InGaP/GaAs solar panels provide the highest EOL specific power. However, in orbits which pass through the belts, the radiation hard InP/Si panels provide the highest specific power by as much as 30%.     

Effects of low-temperature annealing on polycrystalline silicon for solar cells

The polycrystalline silicon material grown by the edge-defined film-fed growth technique, and often used in solar cell production, is known to be carbon and dislocation rich. Aim of this work was to explore the effect of low-temperature annealing in vacuum on properties of these structural defects, often present in different solar-grade materials. Electrical measurements by deep level transient spectroscopy revealed the presence of the defects typically found in dislocated silicon. Detailed analysis further suggested that they are also carbon related, exhibiting quite unexpected behavior at such low-temperature annealing. Moreover, photoluminescence results showed electron-hole droplet condensation at dislocations after such low-temperature annealing. This further supports the hypothesis that point defects are incorporated at dislocation cores rather than in a cloud at its proximity.     

Dye sensitized solar cells on paper substrates

This article reports for the first time in the literature, a dye sensitized solar cells with 1.21% efficiency (V_oc=0.56 V, J_sc=6.70 mA/cm² and F.F.=0.33) on paper substrates. The current dye sensitized solar cell technology is based on fluorine doped SnO₂ (FTO) coated glass substrates. The problem with the glass substrate is its rigidity and heavy weight. Making DSSCs on paper opens the door for both photovoltaic and paper industries. The potential of using mature paper making and coating technologies will greatly reduce the current PV cost. Paper substrate based DSSCs not only offer the advantages of flexibility, portability and lightweight but also provide the opportunities for easy implantation to textile. In this study, a low temperature process is developed to coat uniform nickel on paper substrate as the metal contact to replace the traditional expensive FTO. The Ni paper showed excellent conductivity of 8-10 Ω/□. It is found that the control of metal oxide electrode morphology is critical to solar cell performance. The TiO₂ film has the tendency to crack on Ni coated paper, which resulted in the shunt of the device and no solar cell efficiency was obtained. ZnO film on the other hand had good morphology tolerance on Ni coated paper and yielded solar cell efficiency of 1.21% (V_oc=0.56 V, J_sc=6.70 mA/cm² and F.F.=0.33) under AM 1.5 (activation area is 0.16 cm²). The control sample of ZnO solar cell on FTO glasses has the efficiency of 2.66% (V_oc=0.64 V, J_sc=9.97 mA/cm² and F.F.=0.42).     

Polycrystalline silicon solar cells on mullite substrates

Polycrystalline silicon layers have been grown on various alumino-silicate substrates in a rapid thermal chemical vapor deposition (RTCVD) system at high temperatures (>1000°C). Structural analysis shows a columnar growth with grain sizes up to 15 μm and growth rates up to 5 μm/min. Solar cell devices on this fine-grained Si material result in a short-circuit current of about 13 mA/cm² but a poor open-circuit voltage (<0.4 V). Larger grains obtained by the zone melting recrystallization (ZMR) technique boosted the current up to 26.1 mA/cm², thanks to the light-trapping by the mullite substrate. Best efficiency is 8.2% on a 1 cm² cell made on a 20 μm thick poly-Si layer.     

Thin-film silicon solar cells on mullite substrates

Here we review the different methods used to create thin-film silicon solar cells on the most suitable ceramic substrates, namely alumina and mullite. The chemical vapor deposition (CVD) process on bare ceramics, the CVD on glassy layers (CVD-OGL) process, and the aluminum-induced crystallization (AIC) technique are reported and compared in terms of grain size, grain distribution and crystallographic orientation. The electrical quality of such layers was investigated through their open-circuit voltage before and after hydrogenation. Values up to 410 mV were measured on n⁺p mesa cell structures on ceramics.     

柔性衬底非晶硅电池

太阳能光伏发电是新能源和可再生能源中最具有发展前途的方式.太阳电池从材料及制作工艺分为单晶硅、多晶硅和非晶硅3种.     

High-efficiency flexible CdTe solar cells on polymer substrates

Development of flexible and lightweight solar cells is interesting for terrestrial and space applications that require a very high specific power (kW/kg) and flexibility for curved shaping or rolling. Flexible CdTe/CdS solar cells of 11% efficiency in superstrate and 7.3% efficiency in substrate configurations have been developed with a “lift-off” approach. However, roll-to-roll manufacturing is desired in future.Therefore, flexible superstrate solar cells were directly grown on commercially available 10 μm thin polyimide (Upilex™) foils. A process for the deposition of ITO (front contact) has been developed to have a stable front contact on the Upilex™ foil. Post-deposition annealing treatments of the ITO/polyimide stacks bring a significant stability to the front contact, having almost the same sheet resistance at the beginning and at the end of the cell fabrication process. Solar cells with AM1.5 efficiency of 11.4% on Upilex™ foils (highest efficiency recorded for flexible CdTe cell) have been developed. A comparison of the cells prepared on different polyimides is presented.     

CdTe/CdS solar cells on flexible substrates

The development of CdTe/CdS solar cells on flexible substrates is reviewed in this article. Photovoltaic structures on lightweight and flexible substrates have several advantages over the heavy glass based structures in both terrestrial and space applications. The cells mounted on flexible foil are not fragile, the requirements of the supporting structures are minimum and they can be wrapped onto any suitably oriented or curved structures. The specific power of the solar cells is an important factor in space applications and hence development of photovoltaic devices on light weight substrates is interesting. CdTe is one of the leading candidates for photovoltaic applications due to its optimum band gap for the efficient photo-conversion and robustness for industrial production with a variety of film preparation methods. Flexible solar cells with conversion efficiencies exceeding 11% have been developed on polyimide foils. The development of CdTe devices on metallic substrates is impeded due to the lack of a proper ohmic contact between CdTe and the substrate. The polymer substrate has the advantage that the devices can be prepared in both “superstrate” and “substrate” configurations.     

Temperature dependence of photocurrent components on enhanced performance GaAs/AlGaAs multiple quantum well solar cells

The performance of Al_0.36Ga_0.64As p/i/n solar cells with multiple quantum wells (MQW) of GaAs/Al_0.36Ga_0.64As in the i-region has been investigated at various temperatures, ranging from −10°C to 100°C, and compared with that of conventional solar cells composed of either the quantum well material (GaAs) or the barrier material (Al_0.36Ga_0.64As) alone. The dark currents of the MQW cells were found to lie between those of the conventional cells. The increase of dark current with temperature was accompanied by a slight decrease of the diode ideality factor. A linear dependence of open-circuit voltage (V_oc) on temperature was observed for all cells when illuminated with a 100W halogen lamp. V_oc for the MQW cells was found to be independent of the number of wells, lying between the V_oc's for the two conventional cells. The MQW cells exhibited performance improvement with temperature when compared to the conventional cells and there was a significant enhancement in the short-circuit current with temperature of those MQW cells that exhibited poorer performance at lower temperatures. Theoretical calculations have quantified the contribution of the tunneling current component to the total observed photocurrent at the various temperatures examined. It was found that tunneling currents are present at all temperatures and can be the dominant component in MQW cells of thinner wells at low temperatures. These results suggest that GaAs/Al_0.36Ga_0.64As MQW structures, of good-quality material, when processed as conventional solar cells with antireflective coatings should deliver more output power under intense illumination than conventional solar cells composed of the quantum well material alone.     

Effect of hydrogen radical annealing on SiN passivated solar cells

Remote plasma was used for PE-CVD of SiN films and it was found that hydrogen radical (H^* ) annealing of c-Si cells with SiN films improved the efficiency of the cells. Cell efficiency of 21.8% was obtained by applying a SiN/SiO₂ double-layer structure on the emitter of a PERL-type solar cell. It was found that the H^* annealing has two effects: it reduces surface recombination velocity (SRV); and it degrades bulk-lifetime of p-type c-Si. To apply SiN practically, it is effective to use a rear n-floating or a triode structure. Reducing the exposed area of the p-type substrate by using n-type diffused layer increases the efficiency of solar cells.     

c-Si wafer-equivalent epitaxial thin-film solar cells on isolating substrates

A new cell concept has been developed that enables epitaxial c-Si thin-film solar cells to be made using isolating substrates. The Recrystallised Wafer-Equivalent on an Isolating Substrate (RexWISe) cell concept relies on an array of mini-silicon rods through the substrate to enable standard contacting. Processing techniques have been developed to produce the rods by drilling holes through the substrate, coating the holes with an intermediate layer, filling the holes with a seeding layer deposition and then recrystallising the seeding layer. Subsequently, the active layers of the cell are epitaxially grown onto the recrystallised layer and then this “Wafer-Equivalent” structure is metallised like a standard wafer solar cell. The first solar cells have been produced to test the RexWISe process and a “proof-of-concept” efficiency of almost 8% was achieved.     

Polycrystalline silicon solar cells on low cost foreign substrates

The use of polycrystalline silicon layers on low-cost substrates is a promising approach for the fabrication of low-cost solar cells. Using low-carbon steel and graphite as substrates, solar cell structures have been deposited by the thermal decomposition of silane and appropriate dopants.Steel was selected as a substrate on the sole basis of its low cost. However, steel and silicon are not compatible in their properties, and an interlayer of a diffusion barrier, such as borosilicate, must be used to minimize the diffusion of iron from the substrate into the deposit. The deposited silicon on borosilicate/steel substrates is polycrystalline with a grain size of 1–5 μm, depending on deposition conditions. P-n junction solar cells were found to have low open-circuit voltages and poor current-voltage characteristics, and Schottky-barrier solar cells were found to show negligible photovoltages.Graphite is more compatible with silicon in properties than steel, and silicon deposited on graphite substrates shows considerably better microstructures. A number of solar cells, 2·5×2·5 cm in area, have been fabricated from n⁺-silicon/p-silicon/p⁺-silicon/graphite structures. The best cell to date had a V_oc of 0·35 V and an AMO efficiency of 1·5% (no antireflection coating). This type of solar cell is very promising because of the simplicity in fabrication.     

Effects of annealing conditions on the photoelectrochemical properties of dye-sensitized solar cells made with ZnO nanoparticles

Dye-sensitized solar cells (DSSCs) were fabricated by using porous ZnO electrodes derived from home-made ZnO nanoparticles. Electrochemical impedance spectra and open-circuit photovoltage decay curves measurements were performed to investigate the photoelectrochemical characteristics of ZnO films annealed at different temperatures. The experimental results indicate that the effects of the bulk traps and the surface states within the ZnO films on the recombination processes of the photoinjected electrons in DSSCs depend on the annealing temperature. The DSSC based on the ZnO electrode annealed at 400 °C exhibits an optimal energy conversion efficiency of 3.92% under the illumination of one sun simulated sunlight because the farthest decrease in the effects of both bulk traps and surface states at this film can maintain a lower charge recombination probability. This result indicates that the ZnO film electrode has promising application in the field of DSSCs, and the optimization of porous film fabrication condition is efficient for the improvement of ZnO-based DSSC’s performances.     

Mechanics of thin-film transistors and solar cells on flexible substrates

When devices are fabricated on thin foil substrates, any mismatch strain in the device structure makes the work piece curve. Any change of the radius of curvature produces a change in the size of the work piece, and thereby misalignment between individual device layers. To achieve tight tolerances, changes of curvature must be minimized throughout the fabrication process.Amorphous silicon thin-film transistors and solar cells respond differently to externally applied tensile strain. The elastic deformation of the transistor is correlated with small increase in the electron mobility. When the tensile strain reaches 0.34%, crack formation starts and causes an abrupt change in the transistor performance. The performance of solar cells, on the other hand, does not change for tensile strain up to 0.7%. At larger strain the short-circuit current, open-circuit voltage, fill factor, and the efficiency gradually decrease.     

Low-energy proton irradiation effects on GaAs/Ge solar cells

This paper reports the low-energy proton irradiation effects on GaAs/Ge solar cells for space use. The proton irradiation experiments were performed with a fluence of 1.2×10¹³ cm⁻², energies ranging from 0.1 to 3.0 MeV. The results obtained demonstrate that the irradiation with a proton energy of 0.3 MeV gives rise to the most degradation rates of I_sc, V_oc and P_max of the solar cells with no coverglass, which is related to the proton irradiation-induced vacancies near the pn junction in GaAs/Ge cells. The degradation rates of I_sc, V_oc and P_max of the solar cells with coverglass increase as the proton energy increases due to the cascade ions induced by collision processes. It is found that the coverglass has an obvious protection effect against the irradiation with the proton energy below 0.5 MeV.     

Thin film silicon solar cells by AIC on foreign substrates

This paper presents the fabrication of thin film crystalline silicon solar cells on foreign substrates like alumina, glass–ceramic (GC) and metallic foils (ferritic steel—FS) using seed layer approach, which employs aluminium induced crystallisation (AIC) of amorphous silicon. Effect of hydrogen content in a-Si:H precursor films on the AIC process has been studied and the results showed that defects in the AIC grown films increased with increase of hydrogen content. At the optimal thermal annealing conditions, the AIC grown poly-Si films showed an average grain size of 7.6, 26, and 8.1 μm for the films synthesised on alumina, GC, and FS, respectively. The grains were (1 0 0) oriented with a sharp Raman peak around 520 cm^?1. Similarly, n-type seed layers were also fabricated by over-doping of as-grown AIC layers using a highly phosphorus doped glass solution. The resistivity of as-grown films reduced from 8.4×10^?2 Ω cm (p-type) to 4.1×10^?4 Ω cm (n-type) after phosphorus diffusion. These seed layers of n-type/p-type were thickened to form an absorber layer by vapour phase epitaxy or solid phase epitaxy. The passivation step was applied before the heterojunction formation, while it was after in the case of homojunction. Open circuit voltage of the junctions showed a strong dependence on the hydrogenation temperature and microwave (μW) power of electron cyclotron resonance (ECR) plasma of hydrogen. Effective passivation was achieved at a μW power of 650 W and hydrogenation temperature of 400 °C. Higher values of solar conversion efficiencies of 5% and 2.9% were achieved for the n-type and p-type heterojunction cells, respectively fabricated on alumina substrates. The analysis of the results and limiting factors are discussed in detail.