Linking asphalt binder fatigue to asphalt mixture fatigue performance using viscoelastic continuum damage modeling

Fatigue cracking is a major form of distress in asphalt pavements. Asphalt binder is the weakest asphalt concrete constituent and, thus, plays a critical role in determining the fatigue resistance of pavements. Therefore, the ability to characterize and model the inherent fatigue performance of an asphalt binder is a necessary first step to design mixtures and pavements that are not susceptible to premature fatigue failure. The simplified viscoelastic continuum damage (S-VECD) model has been used successfully by researchers to predict the damage evolution in asphalt mixtures for various traffic and climatic conditions using limited uniaxial test data. In this study, the S-VECD model, developed for asphalt mixtures, is adapted for asphalt binders tested under cyclic torsion in a dynamic shear rheometer. Derivation of the model framework is presented. The model is verified by producing damage characteristic curves that are both temperature- and loading history-independent based on time sweep tests, given that the effects of plasticity and adhesion loss on the material behavior are minimal. The applicability of the S-VECD model to the accelerated loading that is inherent of the linear amplitude sweep test is demonstrated, which reveals reasonable performance predictions, but with some loss in accuracy compared to time sweep tests due to the confounding effects of nonlinearity imposed by the high strain amplitudes included in the test. The asphalt binder S-VECD model is validated through comparisons to asphalt mixture S-VECD model results derived from cyclic direct tension tests and Accelerated Loading Facility performance tests. The results demonstrate good agreement between the asphalt binder and mixture test results and pavement performance, indicating that the developed model framework is able to capture the asphalt binder’s contribution to mixture fatigue and pavement fatigue cracking performance.     

Pavement smoothness of asphalt concrete overlays

Nine asphalt concrete overlays were prepared using three different mix designs: Type C, 12.5 mm Superpave, and Coarse Matrix High Binder Hot-Mix (CMHB-C) mixtures and three different coarse aggregate: siliceous gravel, quartzite and sandstone. Pavement overlays were placed on field sections constructed along IH-20 in Harrison County, Texas. Field sections included each of the nine different surface mixture types. The base course was the same for all surface mixtures and was designed with 90% limestone and 10% local field sand. For all mixtures including the base course, PG 76-22 binder was used. Three pavement condition surveys were conducted on the outside lanes of eastbound and westbound field sections; immediately after, after two years, and after three years of the construction of asphalt concrete pavement system. IRI values were estimated from the left and right wheel paths. Each data-set was analysed separately to compare the pavement smoothness of different asphalt concrete overlays. Section 3 (Superpave quartzite mix) in the westbound lanes and Section 4 (CMHB-C gravel mix) in the eastbound lanes showed the best ride qualities. A paired t-test was conducted for each section in order to assess changes in IRI values with time under real traffic conditions. Test results and statistical analyses indicated that except for the IH-20 westbound left lanes of field Section 3 (i.e. Superpave quartz mix) the IRI values of the asphalt concrete overlays were time stable over the research period of three years.     

Improved method of considering air void and asphalt content changes on long-term performance of asphalt concrete pavements

Mixture properties (aggregate gradation and volumetric quantities), rate of loading and environmental conditions are the most important factors that affect the |E*| values. The main objective of this study was to develop a rational approach to investigate and model the effect of air voids and asphalt content on the |E*| master curves and consequently predict pavement performance. In this study, |E*| tests were conducted on three asphalt concrete mixtures with the same aggregate gradation, but different binder grades. For each of these mixtures, the air void and asphalt contents were varied at three levels. It is found that the developed method provides a more accurate estimate of the effects of volumetric changes in hot mix asphalt. The application of the proposed approach would be most beneficial for quality control/quality assurance purposes, performance-related specifications and for estimating contractors' incentives and penalties, where |E*| is utilised to predict the pavement performance.     

Evaluation of ageing in asphalt cores using low-field nuclear magnetic resonance

This paper introduces an innovative methodology for estimating the ageing of asphalt concrete cores without extracting the binder. Asphalt concrete samples at different ageing stages (unaged, 3-month and 6-month aged) and with different percent air voids (4%, 7% and 10%) were analysed with low-field nuclear magnetic resonance (NMR). The transverse relaxation time T₂ and relative hydrogen index (RHI) obtained from NMR measurements were related to the viscosity of the asphalt binder. The samples were analysed during cooling from 70°C to room temperature, showing increase in viscosity with decreasing temperature. There was a clear trend indicating higher viscosities in samples that were aged for a longer period and samples with higher percent air voids. The RHI and T₂ values obtained from low-field NMR measurements and the viscosity data calculated from measurements using a dynamic shear rheometer were correlated to develop a model that relates viscosity with RHI.     

Rheological characterisation of modified binders at mixing and compaction temperature

The mixing temperature for binders is normally chosen by the pavement engineer based on a specific ‘viscosity’ required during hot mix asphalt production. Majority of the unmodified binders exhibit Newtonian behaviour at the mixing temperature and hence the determination of the same is straight-forward. However, when modified binders are used, experiments using a rotational viscometer indicate that the binder exhibits viscoelastic non-Newtonian fluid characteristic even at very high temperature. Consequently, the ‘viscosity’ varies with time and the location where it is measured, and hence is not a unique property of the material. In this work, a thermodynamically consistent, frame-invariant viscoelastic non-Newtonian fluid model was developed to characterise the rheological properties of the binders tested in a rotational viscometer. In the investigation reported here, two types of modified binders, polymer and crumb rubber, and one unmodified binder were used. These binders were subjected to steady and variable shear rate experiments in a rotational viscometer. The viscoelastic non-Newtonian model developed was able to predict reasonably the response of binders subjected to various protocols. In addition, bituminous mixtures were fabricated at different mixing and compaction temperatures using these binders, and the evolution of volumetric properties was investigated. The experimental investigation on mixtures showed that for identical aggregate gradation, the apparent viscosity of the binders played a critical role on the final volumetric properties obtained.     

Reconsideration of the fatigue tests for asphalt mixtures and binders containing high percentage RAP

When applying reclaimed asphalt technology in a flexible pavement project, most performance concerns are related to low temperature and fatigue cracking since the stiffness of the HMA mixture could dramatically increase through adding a high percentage of reclaimed asphalt pavement (RAP) material. The purpose of this study is to evaluate asphalt mixtures with high RAP contents, prepared using two RAP addition methods, for their performance based on fatigue-cracking resistance rather than relying on volumetric properties. Asphalt mixture samples were prepared with three RAP binder content replacement percentages (30, 40 and 50%) using two preparation methods: the as-is RAP gradation (traditional method) and the splitting of the RAP gradation into coarse and fine fractions (fractionated method). Asphalt mixture beam fatigue and binder fatigue time-sweep tests were performed. Beam fatigue samples also underwent freeze–thaw cycling for freeze–thaw damage evaluation. Rather than basing the performance based solely on S–N_f curves to illustrate the fatigue performance, the beam fatigue test data was analysed through a dissipated energy approach. Faster fatigue degradation was observed for the 40% RAP binder and beam mixture when subjected to repeated loading. From a morphology aspect, this can be explained by the binder’s phase separation and physical hardening effects.     

Performance of recycled plastic waste modified asphalt binder in Saudi Arabia

The amount of solid plastic waste generated from material packages like plastic bottle and similar utilities within the kingdom of Saudi Arabia has skyrocketed. This is as a result of the increased level of industrial packaging due to rapid industrialisation and fast urbanisation in the country. The associated cost of managing these solid wastes has also multiplied as the task become difficult and enormous. The effect of polypropylene, high- and low-density polyethylene (PP, HDPE and LDPE)-recycled plastic wastes (RPW) on the viscoelastic performance of the local asphalt binder has been investigated. The recycled plastics were obtained by shredding and grounding the RPW to a desirable size for easier blending with the asphalt binder. All the RPWs result in an improved rutting performance. The RPW-modified asphalts upper PG limit increase by at least one level for each 2% increase in the RPW content, in most cases. An increase of 55, 19 and 9% in resilient modulus (M_R) was observed for PP-, HDPE- and LDPE-produced asphalt concrete (AC), respectively. Correlation between the M_R of the AC and non-recoverable creep compliance (J_nr) of the asphalt binder was established. The obtained viscoelastic properties of the RPW-modified binder was utilised to model a typical pavement section using AASHTO mechanistic empirical pavement design guide (ME-PDG) software. The predicted distresses of the modelled pavement shows significant rutting and fatigue performance improvement for pavement produced with the RPW. Elastomeric type of polymer is required to supplement these RPW to enable them meet the AASHTO TP 70 elastic recovery requirement.     

TerminalBlend废胶粉-纳米SiO_2改性沥青粘温关系及低温韧性

为评价废胶粉-纳米复合改性沥青的高温抗变形性、流变特性及低温韧性,制备了湿法Terminal Blend胶粉-纳米SiO_2复合改性沥青,并借助旋转粘度、针入度、软化点、5℃和15℃延度试验进行了性能表征,还基于实测表观粘度拟合了复合改性沥青粘度-温度关系。结果表明:掺加纳米SiO_2后,复合改性沥青针入度减小,软化点升高,高温抗变形性能得到改善,且纳米SiO_2掺量越大,改善越显著;纳米SiO_2掺量4%时5℃延度比未掺前提高约37.5%。此外,复合改性沥青高温粘度较基质沥青和未纳米改性时有所增加,但135℃粘度不超过1500cP,施工和易性良好;粘度数据拟合还表明在135~200℃温度域内,复合改性沥青粘温关系符合较好的指数关系。     

Application of artificial intelligence to modelling asphalt–rubber viscosity

The viscosity of binder is of great importance during the handling, mixing, application and compaction of asphalt in highway surfacing. This paper presents experimental data and the application of artificial intelligence techniques (statistics, artificial neural networks (ANNs) and fuzzy logic) to modelling of apparent viscosity in asphalt–rubber binders. The binders were prepared in the laboratory by varying the rubber content (RC), rubber particle size, duration and temperature of mixture in conformity with a statistical design plan. Multi-factorial analysis of variance showed that the RC has a major influence on the viscosity observed for the considered interval of parameters variation. When only limited experimental data of design matrix are available for modelling, the fuzzy logic model is the best model to be used. In addition, the combined use of ANN and multiple regression analysis improved the characteristics of the neural network.     

The characterisation of foamed asphalt cement using a rotational viscometer

Warm mix asphalt using foaming technology is a widely used alternative to traditional Hot Mix Asphalt in the USA. However, there has been relatively limited research exploring the behaviour of the foamed asphalt cement, especially using traditional asphalt cement testing equipment. This research used the rotational viscometer to develop four new metrics that quantify the behaviour of foamed asphalt cement. These four metrics showed that increasing the foaming temperature increased the observed viscosity, but the initial observed viscosity decreased with lower asphalt binder grades. However, the point at which the observed viscosity crossed the actual viscosity increased with lower asphalt binder grades. Overall, the Wirtgen foamer had higher observed viscosity vs. the PTI foamer and provided a more robust foaming material. However, it is recommended that the AccuFoamer also be explored in future research, along with comparing laboratory produced foamed asphalt cement with field produced foamed asphalt cement.     

A rheological study on aged binder rejuvenated with Pongamia oil and Composite castor oil

Recycling of highway materials is an effort to preserve the natural environment, reduce waste and provide a cost-effective way for construction of highways. The reclaimed asphalt pavement (RAP) contains stiffened binder caused by loss of volatile materials and oxidation. Hence, the addition of high amount of the RAP to asphalt mix may make it prone to fatigue failure. Due to this reason, addition of RAP to asphalt mixture in substantial amount has been a challenge so far. Therefore, ‘rejuvenators’ which are supposed to restore chemical and physical properties of the aged asphalts are used effectively in asphalt mixture. In this study, two locally available oils, i.e. pongamia oil (locally known as Karanja oil) derived from the seeds of Pongamia pinnata and a composite rejuvenator made of castor oil and coke oven gas condensate have been explored for rejuvenating the aged binder. The rheological properties of aged binder and rejuvenated binders were studied using a dynamic shear rheometer. From the various rheological tests conducted, it was found that certain proportion of pongamia oil as well as composite castor oil was able to impart desirable rutting as well as fatigue performance for the rejuvenated binder samples. The thermal analysis carried out using thermogravimetric analysis ensured adequate thermal stability for the binder specimens treated with these oils. In terms of binder performances, it was found that these oils could be considered as suitable rejuvenators for effectively restoring properties of the aged binder. Performance studies on RAP mixes may be extended for recommending these two oils as rejuvenators for hot mix pavement recycling.     

The use of asphalt low shear viscosity to predict permanent deformation performance of asphalt concrete

The permanent deformation performance of asphalt concrete is strongly dependent on the rheological properties of the asphalt binder. It has been recognized that the asphalt’s low shear viscosity (LSV) characterizes the mixture’s rutting resistance. At the same time, the pavement temperature is one of the main factors that significantly affect the mixture performance. In this work the rutting performance of mixtures prepared with the same aggregate gradation and different binders [conventional (C), multigrade (M) and polymer modified (PM) asphalts] were evaluated by using wheel tracking tests (WTT) performed at 50, 60, 70 and 80°C; in parallel, the LSV of asphalts were measured at the same temperatures. The relationship between the asphalt’s LSV and rutting, to predict asphalt mixture performance, was discussed and a criterion to consider the effect of LSV is proposed.     

Investigating the effect of nanoparticles on the rutting behaviour of hot-mix asphalt

Rutting is considered as one of the major damages in asphalt mixtures. In this study, different types of nanoparticles such as TiO₂, Al₂O₃, Fe₂O₃ and ZnO in different percentages were added to the base asphalt binder in order to decrease the rutting potential of hot-mix asphalt (HMA). In the first step, asphalt binder tests for characteristics such as penetration grade, ductility, softening point and viscosity were performed on the asphalt binder modified by the nanoparticles. Then, after preparing HMA samples, the static creep test was done at two stress levels at a specific temperature. Results of this study showed that using the nanoparticles improved the behavioural properties of the asphalt binder and decreased rutting in asphalt mix samples. Furthermore, scanning electron microscope images taken from the asphalt binder samples modified by the nanoparticles demonstrated that these nanoparticles were properly distributed in the asphalt binder space and had a positive effect on the rutting performance of the asphalt mixes.     

Fatigue life and endurance limit prediction of asphalt mixtures using energy-based failure criterion

Fatigue cracking is one of the major types of distress in asphalt mixtures and is caused by the accumulation of damage in pavement sections under repeated load applications. The fatigue endurance limit (EL) concept assumes a specific strain level, below which the damage in hot mix asphalt (HMA) is not cumulative. In other words, if the asphalt layer depth is controlled in a way that keeps the critical HMA flexural strain level below the EL, the fatigue life of the mixture can be extended significantly. This paper uses two common failure criteria, the traditional beam fatigue criterion and the simplified viscoelastic continuum damage model energy-based failure criterion (the so-called G^R method), to evaluate the effect of different parameters, such as reclaimed asphalt pavement (RAP) content, binder content, binder modification and warm mix asphalt (WMA) additives, on the EL value. In addition, both failure criteria are employed to investigate the impacts of these parameters in terms of the fatigue life of the study mixtures. According to the findings, unlike an increase in RAP content, which has a negative effect on the mixtures’ fatigue resistance, a higher binder content and/or binder modification can significantly increase the EL value and extend the fatigue life as was proved before by other researchers, whereas WMA additives do not significantly affect the mixtures’ fatigue behaviour. A comparison of the model simulation results with the field observations indicates that the G^R method predicts the field performance more accurately than the traditional method.     

Cooling cycle effects on low temperature cracking characteristics of asphalt concrete mixture

The effect of cooling cycles on the low temperature behavior of asphalt concrete mixtures is investigated using a recently developed acoustic emission (AE) test device. In an attempt to link the local AE response of the asphalt mixtures to the pavement global response obtained through mechanical tests, the AE-based results were validated using traditional mechanical pavement performance testing methods namely, the disk-shaped compact tension [DC(T)] test and the indirect tensile test (IDT) method. Field-aged pavement cores, which were expected to have a gradient in binder aging properties (more aging near the surface of the pavement), were collected and tested. Test results revealed that significant damage resulted from cyclic cooling, effecting the fracture energy and stress relaxation ability of the asphalt mixture. The AE results collected were consistent with the results obtained using the DC(T) and the IDT test methods. The so-called Felicity effect was observed by evaluating AE activity occurring in a sample subjected to multiple cooling cycles and an AE based healing index was introduced to evaluate the amount of healing that resulted from warming cycles. Low temperature induced microdamage was also investigated using X-ray computer micro-tomography, in an effort to better understand the physical nature of microcracking in asphalt mixtures at low temperatures and the source of AE emissions detected.     

Hierarchical asphalt pavement deterioration model for climate impact studies

Quantification of the impacts of projected climate change on road pavement performance is possible using predictive models that correctly consider key causal factors of pavement deterioration. These factors include climate, traffic, properties of materials and the design of pavements. This paper presents a new model developed to predict rutting in asphalt surfacing. In addition to the key causal factors of road deterioration, the developed model takes into account several sources of uncertainties, particularly those inherent in future climate change predictions and model input parameters. The asphalt surfacing rut depth progression model was developed from a hierarchical road network data structure using a Bayesian regression approach resulting in a model for each surfacing group. The model was applied within a Monte Carlo simulation framework to derive probabilistic outputs of pavement rut depth progression and maintenance costs under the pre-determined future climate scenarios. This model is useful for application at both the network and project levels to develop road management strategies and policies.     

Developing an aging model to evaluate engineering properties of asphalt paving binders

Oxidative aging of asphalt is a primary cause of binder hardening in pavements, thus contributing to various forms of pavement failures. An essential element of predicting long-term pavement performance is to understand binder oxidative aging and its effect on engineering properties. Five asphalt binders were evaluated relative to their changes in engineering and chemical properties in pavement service. Laboratory rolling thin-film oven test (RTFOT) and pressure aging vessel (PAV) test were conducted to simulate the in-situ pavement aging. In addition, a test road was constructed for this study to investigate the real aging process in the field. Comparable data were shown between field binders and laboratory binders aged at temperature 60°C under pressure 20 kg/cm². The aging time of asphalts in PAV depended on how long pavements were used in the field. This paper was to determine the temperature and pressure used for PAV to simulate aging condition in the field. A good correlation between field-service and laboratory aging during test road project was found. An aging model was proposed to predict the changes in paving binder’s properties during field age hardening. Results were shown to give a close fit with experimental data from both laboratory and field aging tests. This model allowed highway engineers to quantify two essential characteristics of binder aging: the aging rate and the ultimate degree of changes in binder properties due to aging.     

沥青胶结料自愈合研究进展

沥青自愈合是提高沥青路面使用寿命的有效手段之一,文章综合分析了近年来国内外沥青胶结料自愈合机理、实验方法、评价指标和自愈合技术等方面的研究,并指出现有机理模型难以解释温度、间歇时间和老化对沥青胶结料自愈合行为的影响,缺少科学有效的自愈合行为评价方法与指标,使得自愈合技术难以在工程中推广应用。建议综合现有自愈合机理宏微观模型理论,建立多尺度模型解释沥青胶结料的自愈合行为,提出具有普适性的实验方法和评价沥青胶结料自愈合行为的指标,并指出开发新型沥青自愈合增强剂是未来研究的热点。     

Compact tension test for fracture characterization of thin bonded asphalt overlay systems at low temperature

Asphalt overlays provide an economical means for treating deteriorated pavements. Thin bonded overlay (TBO) systems have become popular options for pavement rehabilitation. In addition to functional improvements, these systems ensure a high degree of waterproofing benefits. Conventional asphalt concrete fracture tests were developed for pavements with homogeneous asphalt concrete mixtures, and typically their thicknesses exceed 50?mm (2?inch). The use of spray paver technology for construction of TBO leads to continuously varying asphalt binder content, up to approximately one-third of the layer thickness. Commonly utilized fracture test geometries for asphalt concrete include the single-edge notched beam, SEN[B], the disk-shaped compact tension, DC[T], and the semi-circular bend, SC[B]. The SEN[B] test geometry is not preferable for use in pavement systems due to difficulties in procuring beam samples from the field. Applications of the other established test geometries, the DC[T] and SC[B] tests, are limited because of the material nonhomogeneity caused by nonuniform distribution of asphalt binder and smaller as-constructed thicknesses of TBO, which are usually less than 25?mm (1?inch) for gap-graded and 50?mm (2?inch) for dense-graded hot mix asphalt (HMA) mixtures. Both the DC[T] and SC[B] tests simulate movement of the crack fronts in transverse or longitudinal directions in the pavement. Use of these tests on field-procured samples of TBO yields a crack front that encounters nonhomogeneous material through the specimen thickness. The crack moves perpendicular to the axis of material nonhomogeneity, which makes data interpretation and fundamental material fracture characterization challenging. In addition, the crack in the specimen is correlated to a crack channeling across the pavement width rather than a bottom-up or top-down direction, which is more desirable from the standpoint of coupling experimental results with currently available simulation models. This paper proposes a test procedure for fracture characterization of graded asphalt pavement systems that have significant material property gradients through their thicknesses. Suitable specimen geometry and testing procedures were developed using ASTM E399 and ASTM D7313-07b as a starting point. Laboratory tests were performed using an optimized compact tension, or C[T], test geometry for field cores as well as laboratory-fabricated composite specimens. Laboratory testing using the proposed procedure clearly showed distinction in the fracture characteristics for specimens prepared with varying material compositions. The capability of distinguishing different materials combined with stable crack growth makes the proposed testing procedure ideal for fracture characterization of thin and graded pavement systems. Statistical analysis of test data revealed that the proposed C[T] test procedure is capable of detecting differences in fracture energy results across a wide range of pavement systems and yields a low test variability. Finite element simulations of the test procedure further indicate the suitability of the test procedure as well as demonstrating a procedure for extraction of fundamental material properties.     

Effects of recycling agents on aged asphalt binders and reclaimed asphalt concrete

This paper aims to study the effect of adding different ratios (from 10 to 40%) of three recycling agents (RAs), including RA-25, RA-75 and RA-250, to the reclaimed asphalt binder (RAB) with a viscosity of 42800 poises and also to the reclaimed asphalt concrete (RAC) according to the Marshall mix design method. The study includes a variety of tests designed to determine the difference between the three RAs in terms of penetration, viscosity, softening point, ductility, toughness of the asphalt binder, as well as indirect tensile strength, and stability value of Marshall specimens. The results show that adding the RA increased the cohesiveness of RAB and thus improved the applicability of RAB. Of the three RAs in this study, RA-25 offered the best performance when added to asphalt binder. This study proposes a recycling model to predict the changes in RAB viscosity when adding RAs. The results of this model show a close fit with experimental data from laboratory tests. This model allows highway engineers to estimate the amount of RA added to aged binder. Marshall tests show that the RA-75 specimen had higher indirect tensile strength and stability value than the RA-25 and RA-250 specimens. Based on overall performance and cost comparisons among the three RAs, this study regards RA-75 as the RA of choice.