Storage Potential of Tomatoes Harvested at the Breaker Stage using Modified Atmosphere Packaging

Breaker tomatoes sealed in polymeric film (MAP) were stored at 15°C 23 days. A steady state of about 3.5-4.0 % O₂ and CO₂ was established. Mean concentrations of the gases within 24 hr of packaging were minimum 2.5 % O₂ and maximum 8.0% CO₂- Thereafter gas concentration moved gradually to a steady state; no evidence of anoxic conditions occurred. After 23 days of MAP storage fruit ripened normally under ambient conditions. Quality evaluations demonstrated that 15°C MAP storage permitted harvesting of breaker stage of ripeness tomatoes without reducing storage life to an unacceptable duration. MAP delayed changes in acidity, soluble solids, texture, color and polygalacturonase activity and resulted in substantial reduction in fruit weight loss and spoilage as compared to breaker fruit without film packaging.     

Quality of fresh‐cut baby spinach grown under a floating trays system as affected by nitrogen fertilisation and innovative packaging treatments

BACKGROUND: Alternative techniques for cultivation of leafy vegetables such as a floating tray system and unconventional gas mixtures for post‐harvest active modified atmosphere packaging (MAP) could be of interest in the minimally processed vegetable industry. RESULTS: The combined effect of three pre‐harvest fertilisation doses (8, 12 or 16 mmol N L^?1) and three post‐harvest MAP conditions (passive, super‐atmospheric or N₂O‐enriched) on the main quality attributes of fresh‐cut baby spinach leaves throughout 10 days at 5 °C was studied. After 8 days of shelf life, spinach leaves fertilised with 8 and 16 mmol N L^?1 and stored under N₂O‐enriched MAP showed the lowest microbial growth, with good sensory quality. Such combined treatments also preserved the total antioxidant capacity sampled at harvest (8 g ascorbic acid equivalent antioxidant capacity kg^?1 f.w.). A decrease of 10–20% in total vitamin C content regardless of N fertilisation and packaging treatment was found during shelf life. Total phenolics content at harvest was 2 g gallic acid equivalents kg^?1 f.w., which was slightly decreased or preserved during shelf life while total chlorophylls were preserved for all treatments assayed around 550 mg kg^?1 f.w. CONCLUSION: No clear effect of fertilisation doses was observed during post‐harvest storage on overall quality of fresh‐cut baby spinach leaves, while N₂O‐enriched atmospheres seems to be a promising alternative to passive MAP for extending shelf life. Copyright © 2010 Society of Chemical Industry     

Controlled and modified atmospheres influence chilling injury,fruit quality and antioxidative system of Japanese plums (Prunus salicina Lindell)

Our objective was to compare the effects of controlled atmosphere (CA) and modified atmosphere packaging (MAP) on fruit quality, chilling injury (CI) and pro‐ and antioxidative systems in ‘Blackamber’ Japanese plums. Matured fruit were stored for 5 and 8 weeks at 0–1 °C in normal air, CA‐1 (1% O₂ + 3% CO₂), CA‐2 (2.5% O₂ + 3% CO₂) and MAP (~10% O₂ and 3.8% CO₂). CA was more effective than MAP in retention of flesh firmness and titratable acidity during cold storage. Fruit stored in CA‐1 showed reduced CI and membrane lipid peroxidation after 5 and 8 weeks of cold storage. Low O₂ atmospheres appeared to limit the generation of reactive oxygen species (ROS) and their efficient scavenging through the concerted action of superoxide dismutase and peroxidase. The role of ascorbate–glutathione (AsA–GSH) cycle in the regulation of oxidative stress was also studied during and after storage in different atmospheres. In conclusion, optimum CA conditions delayed fruit ripening and CI through augmentation of antioxidative metabolism and suppression of oxidative processes.     

Effects of O2 and CO2 concentrations on physiology and quality of litchi fruit in storage

Litchi (Litchi chinensis Sonn. cv Heiye) fruit were stored in air, modified atmosphere packaging (MAP) and controlled atmospheres (CA) at 3 °C to determine the effects of different O₂ and CO₂ atmospheres on physiology, quality and decay during the storage periods. The results indicated that CA conditions were more effective in reducing total phenol content, delaying anthocyanidin decomposition, preventing pericarp browning, and decreasing fruit decay in comparison with MAP treatment. Polyphenol oxidase (PPO), peroxidase (POD), anthocyanin and total phenols were involved in cellular browning. High O₂ treatment significantly limited ethanol production of litchi flesh in the early period of storage. The fruit stored in CA conditions for 42 days maintained good quality without any off-flavour.     

Quality of chilled ready-to-bake pizza stored in air and under modified atmospheres: Microbiological and sensory attributes

Modified atmosphere packaging (MAP) studies on microbiological and sensory analysis were conducted to extend the shelf life of ready-to-bake pizza stored at 7±1°C. The gas combinations used were: atm1: air (control), atm2: CO₂ (100%), atm3: N₂ (100%), atm4: 50% CO₂/50% N₂. Total plate count (TPC), yeasts/molds (Y/M), coliforms, lactic acid bacteria (LAB), psychrotrophs, and anaerobic spore formers were estimated at time intervals of 0, 5, 10, 15, and 20 days. TPC and LAB of pizza samples (atm1) reached 7.10 and 8.14 log CFU/g after 10 days of storage, respectively. Coliforms, psychrotrophs, and Y/M were significantly higher (p<0.05) for pizza samples stored in atm1 than other storage conditions of MAP. Finally, counts of anaerobic spore formers were low (<3 log CFU/g) irrespective of the packaging conditions throughout the entire storage period. It was concluded that among the 4 atmospheres examined, atm2 (100% CO₂) was the best, followed by atm4>atm3>atm1 respectively, in descending order. MAP conditions under this study may extend shelf life of pizza to considerable amount of time.     

Vacuum skin packaging and its effect on selected properties of beef and pork meat

Physicochemical, instrumental and microbiological examinations of steaks of beef and pork (m. longissimus lumborum) in vacuum skin packaging (VSP), conventional vacuum packing (CVP) and modified atmosphere packaging (MAP) were performed. Samples were stored at 2 ± 0.5 °C for 3 (pork) or 5 (beef) weeks. No statistically significant changes in pH values were recorded. Statistically significant (p < 0.001) changes in the thiobarbituric reactive substances content in modified atmosphere packed beef samples, and differences between samples in MAP and VSP or CVP were found from week 2 of the experiment onwards. The biggest changes in colour parameters were found in beef samples in MAP. The lowest and highest purge loss was recorded in samples in VSP and CVP, respectively. Vacuum packing enhanced the growth of lactic acid bacteria (LAB). At the end of the experiment, their numbers ranged from 4.31 log₁₀ cfu g^?1 (pork in CVP) to 5.14 log₁₀ cfu g^?1 (beef in VSP). LAB populations reached 2 log₁₀ cfu g^?1 in MAP beef and pork samples. On the other hand, MAP enabled the development of bacteria of the genus Pseudomonas and Brochothrix thermosphacta. The highest increase in coliform bacteria counts was recorded in vacuum-packed pork.     

Shelf-life extension and quality attributes of the whey cheese “Myzithra Kalathaki” using modified atmosphere packaging

The present work evaluated the effect of modified atmosphere packaging (MAP) on quality characteristics and shelf-life extension of the whey cheese “Myzithra Kalathaki” using microbiological, chemical and sensory analyses. Myzithra cheese was packaged in four different atmospheres: vacuum, 20% CO₂/80% N₂ (M₁), 40% CO₂/60% N₂ (M₂) and 60% CO₂/40% N₂ (M₃); identical cheese samples were packaged in air, taken as controls. All cheese samples were kept under refrigeration (4±0.5 °C) for 45 days. Of the four atmospheres, the M₂ and M₃ gas mixtures were the most effective for inhibiting growth of aerobic microflora and psychrotrophs in cheese samples until days 40 and 33 of refrigerated storage, respectively. Lactic acid bacteria (LAB) were part of the cheese microflora becoming dominant toward the end of the storage period regardless of packaging conditions. Enterobacteriaeceae were also part of the cheese microflora being effectively inhibited after day 35 of storage. Molds and yeasts were also totally inhibited by MAP (M₂ and M₃) gas mixtures throughout the entire storage period. Of the chemical quality indices determined, lipid oxidation varied below 0.005 absorbance at 532 nm for all treatments, except control samples for which absorbance values of 0.02 were recorded after 35 days of storage. Lipolysis did not vary significantly with type of packaging treatment while proteolysis values showed and increasing trend up to day 25 of storage and then decreased toward the end of the storage period. Sensory evaluation (odour and taste) showed that Myzithra cheese packaged under MAP (M₂ and M₃) retained good sensory characteristics for 30 days of storage while control samples were sensorily unacceptable after 10-12 days of storage.     

A comparative study on the effect of packaging material and storage environment on shelf life of fresh bell-pepper

The effect of packaging materials [low density polyethylene (LDPE), polypropylene (PP)] and storage environment [modified atmospheric packaging (MAP)] on shelf life enhancement of bell pepper in terms of quality attributes such as physiological weight loss, ascorbic acid, texture, surface colour and subjective quality analysis have been studied at ambient and refrigerated condition. Different packaging techniques used for the experiment were MAP with LDPE, MAP with PP, MAP in perforated LDPE films, MAP in perforated PP films, shrink packaging with bi-axially oriented PP (BOPP) film and vacuum packaging with PP film. The in-pack bell pepper created a suitable headspace environment with low O₂ and high CO₂ concentrations, which resulted in a better retention of freshness of the vegetables and its marketability. Shrink packaging with BOPP film could not yield better result under ambient storage because of high water vapor transmission rate of the film and consequently loss of turgidity of the vegetables. Among different packaging techniques and storage conditions, MAP with PP film in refrigerated condition was found to be the best followed by vacuum pack with PP film in refrigerated condition and could be used to store for 20 days for bell pepper with maintenance of texture, colour, ascorbic acid and marketability. It is also inferred that under ambient conditions, bell pepper could be stored for 4 days using ventilated LDPE and PP as MAP storage. Further studies are needed to evaluate the sensory aspects, as well as to microbiological evaluation to characterize the fresh bell pepper during storage.     

Effect of minimal processing on the textural and structural properties of fresh‐cut pears

The feasibility of minimal processing and modified atmosphere packaging to preserve the original textural quality of fresh‐cut pears was evaluated throughout storage under refrigeration. Fresh‐cut pear firmness could be extended up to several weeks with low‐O₂ atmospheres. A packaging atmosphere of 100% N₂ combined with the use of plastic bags with an O₂ permeability of 15 cm³ m^?2 bar^?1 day^?1 maintained cell structure and partially avoided membrane breakdown and exudate accumulation in intercellular spaces. Under the other conditions studied, pear texture underwent dramatic deterioration, which could be related to complete inundation of the extracellular environment. Firmness decreased linearly throughout the storage period studied, with rate constants ranging from 0.0097 to 0.040 day^?1. The consideration of other textural variables also gave valuable information, similar to that provided by firmness data. © 2002 Society of Chemical Industry     

Shelf-Life Extension of Fresh Ready-to-Bake Pizza by the Application of Modified Atmosphere Packaging

Combined effects of modified atmosphere packaging (MAP) and refrigeration (7±1 °C) were studied on shelf-life extension of ready-to-bake pizza. The gas atmospheres in the present study included four variables, namely viz. MAP1, air (control); MAP 2, 100% CO₂; MAP 3, 100% N₂; and MAP 4, 50%CO₂/50%N₂. The effect of MAP variables was observed for moisture content, water activity, pH, titratable acidity, free fatty acids, peroxide value, thiobarbituric acid, tyrosine content, lycopene content and L* a* b* values. The results indicated that MAP with 100% CO₂ significantly inhibited the lipid oxidation, reduced proteolysis and prevented total acidity (less decrease in pH). Also, the MAP (MAP 2) showed preservative effect on colour indices and shelf life higher than other treatments. Sensory analysis showed that the control samples had a limited shelf life of 5 days while a significant increase in shelf life of 15 days (300% increase) was achieved under modified atmospheres for unbaked pizza samples.     

Effect of packaging atmosphere on the microbial attributes of pearlspot (Etroplus suratensis Bloch) stored at 0-2 degrees C

Effect of packaging atmosphere (air and under different modified atmospheres (MAs), 40% CO2/60% O2, 50%/50% O2, 60% CO2/40% O2, 70% CO2/30% O2 and 40% CO2/30% O2/30% N2) on the microbial and biochemical attributes of fresh pearlspot (Etroplus suratensis Bloch) stored at 0-2 degrees C was investigated. Trimethylamine nitrogen (TMA-N) and thiobarbituric acid (TBA) values remained lower than the proposed acceptability limits throughout the storage period. Results demonstrated that storage of pearlspot under air and MA 40% CO2/30% O(2)/30% N(2) resulted in growth of Enterobacteriaceae, Aeromonas and H(2)S-producing bacteria including Shewanella putrefaciens, while all other packaging atmospheres did not allow multiplication of Enterobacteriaceae and Aeromonas within 3 weeks. Aeromonas spp. identified were Aeromonas hydrophila, Aeromonas veronii biovar sobria and A. veronii biovar veronii. Significant reduction (p<0.01) was noticed in Aeromonas population of pearlspot stored under MA 60% CO2/40% O2 and 70% CO2/30% O2. A delay of growth of Pseudomonas below 5.0log(10)cfug(-1) was observed during the 15th day of storage at 0-2 degrees C under modified atmosphere packaging (MAP) conditions. Growth of faecal streptococci was significantly inhibited in all the packaging atmospheres at 0-2 degrees C during the entire storage period. Survival of coagulase positive Staphylococci (<50cfug(-1)) in low numbers was noticed during storage in all the packaging atmospheres. Clostridium botulinum toxin was not detected. All the packaging atmospheres did not allow multiplication of sulphite-reducing clostridia at 0-2 degrees C during the entire storage period. Packaging in MA 60% CO2/40% O2 resulted in the inhibition of growth of Aeromonas and Enterobacteriaceae, and the slowest growth of psychrotrophic bacteria, H(2)S-producing bacteria, including Shewanella putrefaciens and Pseudomonas and extended microbiological shelf life to 9-10 days. This study confirms the survival of potentially pathogenic A. hydrophila, A. veronii biovar sobria and A. veronii biovar veronii capable of growth at low temperature in pearlspot stored under MA.     

Effect of modified atmosphere packaging on the growth of spoilage microorganisms and Listeria monocytogenes on fresh cheese

Queso Fresco has a limited shelf life and has been shown to support the rapid growth of Listeria monocytogenes during refrigerated storage. In addition to improving quality and extending shelf life, modified atmosphere packaging (MAP) has been used to control the growth of pathogenic microorganisms in foods. The objectives of this study were to determine the effects of MAP conditions on the survival and growth of spoilage microorganisms and L. monocytogenes during storage of Queso Fresco manufactured without starter cultures. For L. monocytogenes experiments, cheeses were surface inoculated at ～4 log₁₀ cfu/g before packaging. Inoculated and uninoculated (shelf life experiments) cheeses were placed in 75-µm high-barrier pouches, packaged under 1 of 7 conditions including air, vacuum, or combinations of N₂ and CO₂ [100% N₂ (MAP1), 30% CO₂:70% N₂ (MAP2), 50% CO₂:50% N₂ (MAP3), or 70% CO₂:30% N₂ (MAP4), 100% CO₂ (MAP5)], and stored at 7°C. Samples were removed weekly through 35 d of storage. Listeria monocytogenes counts were determined for inoculated samples. Uninoculated samples were assayed for mesophilic and psychrotolerant counts, lactic acid bacteria, coliforms, and yeast and mold. In general, cheeses packaged under conditions consisting of higher contents of CO₂ had lower pH levels during storage compared with those stored in conditions with lower levels or no CO₂ at all. Similarly, the antimicrobial efficacy of MAP in controlling spoilage microorganisms increased with increasing CO₂ content, whereas conditions consisting of 100% N₂, vacuum, or air were less effective. Mean L. monocytogenes counts remained near inoculation levels for all treatments at d 1 but increased ～2 log₁₀ cfu/g on cheeses packaged in air, vacuum, and 100% N₂ (MAP1) conditions at d 7 and an additional ～1.5 log₁₀ cfu/g at d 14 where they remained through 35 d. In contrast, treatments consisting of 70% CO₂ (MAP4) and 100% CO₂ (MAP5) limited increases in mean L. monocytogenes counts to <1 log₁₀ cfu/g through 14 d and ～1.5 log₁₀ cfu/g by d 21. Mean L. monocytogenes counts increased to levels significantly higher than inoculation (d 0) on cheeses stored in MAP2 and MAP3 on d 21, on d 28 for MAP4, and on d 35 for cheeses stored under MAP5 conditions. Overall, significant treatment × time interactions were observed between air, vacuum, and MAP1 when each was compared with MAP2, MAP3, MAP4, and MAP5. These data demonstrate that packaging fresh cheese under modified atmospheres containing CO₂ may be a promising approach to extend shelf life while limiting L. monocytogenes growth during cold storage.     

Characterization by culture-dependent and culture-independent methods of the bacterial population of suckling-lamb packaged in different atmospheres

This study offers insight into the dynamics of bacterial populations in fresh cuts of suckling lamb under four different atmospheric conditions: air (A), and three Modified Atmosphere Packaging (MAP) environments, 15%O₂/30%CO₂/55%N₂ (C, commercial), 70%O₂/30%CO₂ (O), and 15%O₂/85%CO₂ (H) for 18 days. Microbial analyses by both conventional methods and PCR-DGGE were performed. Controversial and surprising results emerged from comparing both methods in relation to the genus Pseudomonas. Thus, conventional methods detected the presence of high numbers of Pseudomonas colonies, although PCR-DGGE only detected this genus in air-packaged samples. PCR-DGGE detected higher microbial diversity in the control samples (A) than in the modified atmospheres (C, O, H), having atmosphere H the fewest number of species. Brochothrix thermosphacta, LAB (Carnobacterium divergens and Lactobacillus sakei), and Escherichia spp. were detected in all the atmospheres throughout storage. Moreover, previously undescribed bacteria from lamb meat such as Enterobacter hormaechei, Staphylococcus equorum and Jeotgalicoccus spp. were also isolated in this study by DGGE. Additionally, qPCR analysis was used to detect and characterize strains of Escherichia coli. Virulence genes (stx₁, stx₂ and eae) were detected throughout storage in 97% of the samples. A high CO₂ atmosphere was the most effective packaging combination doubling storage time in comparison with commercial atmosphere.     

Relation of biogenic amines to microbial and sensory changes of precooked chicken meat stored aerobically and under modified atmosphere packaging at 4 °C

The formation of biogenic amines and their correlation to microflora and sensory characteristics of a precooked chicken meat product stored aerobically and under modified atmosphere packaging (MAP) (30% CO₂, 70% N₂) was studied. Putrescine was the main amine formed both in aerobically and MA-packaged chicken samples. For the rest of the biogenic amines, including tyramine, histamine, and cadaverine, a stepwise increase was recorded throughout the 23-day storage period under the above packaging conditions. Spermidine was found in higher amounts, as compared to spermine in both aerobically and MA-packaged chicken samples at 4 °C. Formation of these amines in precooked chicken stored either aerobically or under a 30% CO₂, 70% N₂ atmosphere followed an inconsistent trend during the entire storage period at 4 °C. Agmatine, β-phenyl-ethylamine, and tryptamine were not detected in precooked chicken. Of the bacterial groups monitored, lactic acid bacteria (LAB) became the dominant bacteria after day 8 of storage under MAP while LAB were the dominant population of natural microflora of precooked chicken stored both aerobically or under MAP, reaching 7.5 and 8.0 log cfu/g, respectively, on day 23 of refrigerated storage. Enterobacteriaceae populations in chicken meat were below the detection limit (<1 log cfu/g) by pour plating throughout the 23-day storage period, irrespective of packaging conditions. Based on sensory data, after ca. 8 days for the precooked chicken meat stored aerobically and after 12 days under MAP (time to reach initial decomposition stage, score of 2) the putrescine and tyramine content of chicken samples were ca. 14–19 and 1.4 mg/kg, values that may be proposed as the limit for spoilage initiation of precooked chicken meat (respective TVC for both aerobically and MA-packaged chicken meat were ca. 6.5 log cfu/g).     

Relationships between volatile production,fruit quality and sensory evaluation of Fuji apples stored in different atmospheres by means of multivariate analysis

Aroma compounds, quality parameters and sensory characteristics of Fuji apples were analysed after 3, 5 and 7 months of storage at 1 °C in normal air (AIR; 210 l m^?3 O₂/0.3 l m^?3 CO₂) and in controlled atmospheres with O₂/CO₂ ratios of 10 l m^?3/10 l m^?3 (ULO1), 10 l m^?3/20 l m^?3 (ULO2) and 30 l m^?3/20 l m^?3 (SCA). After storage the apples were kept at 20 °C for 1, 5 and 10 days. The components that contributed most to the characteristic aroma of Fuji apples were ethyl 2‐methylbutanoate, 2‐methylbutyl acetate and hexyl acetate. The highest aroma compound production was found in ULO1 fruits after 5 months of cold storage and 1 day of shelf‐life. After 3 and 5 months of storage, ULO1 fruits showed the highest firmness after both 1 day and 10 days at 20 °C. After 7 months of storage plus 1 day at 20 °C, ULO2 fruits showed higher titratable acidity and soluble solid content; fruit firmness was also maintained throughout the shelf‐life period. Generally, background and superficial colour were not influenced by storage conditions. A statistically significant correlation was found between aroma compounds, quality parameters and sensory evaluation. Copyright © 2003 Society of Chemical Industry     

METHOD FOR MEASURING CO2 ABSORPTION IN CO2 and N2 PACKAGED FRESH MEAT1

Headspace gas composition of meat stored in modified atmosphere packaging (MAP) undergoes dynamic changes as a result of packaging film permeability, postmortem metabolic activity, CO₂ absorption in water and lipid, and bacteria growth and respiration. A combined analytical and experimental method was developed to investigate CO₂ absorption by packaged fresh meat in a gas-impermeable environment and during isothermal storage. the ideal gas law was used as a theoretical basis and a gas-impermeable and constant-volume chamber was constructed to evaluate the theoretical derivation. Changes in headspace pressure caused by dynamic interactions between beef and MAP atmospheres were monitored to predict concentration changes of CO₂ within the chamber. the proposed methodology for measuring CO₂ concentration changes was confirmed by gas analysis and proved valid for prediction of headspace CO₂ concentration changes in MAP gas-impermeable systems within the range of initial gas composition 20% to 100% CO₂ balanced with N₂, at temperatures ranging from 3 to 13C, and an initial headspace pressure of 155 kPa.     

Influence of packaging strategy on microbiological and biochemical changes in high‐pressure‐treated oysters (Crassostrea gigas)

BACKGROUND: High‐pressure (HP) treatment is being increasingly employed for commercial processing of oysters, but there is relatively limited information on the microbiological quality and enzymatic activity of HP‐treated in‐shell oysters. The objective of this research was to study the influence of packaging strategy on microbiological and biochemical changes in oysters HP treated at 260 MPa for 3 min or 400 MPa for 5 min at 20 °C and stored at 0 °C either aerobically on ice, in vacuum packaging (VP) or under modified atmosphere packaging (MAP; 40% CO₂, 60% N₂), compared with changes in untreated oysters. RESULTS: Both HP treatments reduced the microbiological load to below the detection limit (<100 colony‐forming units g^?1). MAP and VP also delayed subsequent microbial growth compared with aerobically stored samples. After 21 days of storage, total volatile base levels remained lower than the proposed acceptability limits for all samples; however, after 28 days, only oysters HP treated at 400 MPa, irrespective of the packaging system used, did not exceed this limit. HP increased the thiobarbituric acid‐reactive substance (TBARS) values of oysters, indicating increased lipid oxidation. During storage, TBARS values of all MAP and VP oysters remained lower than those of aerobically stored oysters. CONCLUSION: HP treatment, in combination with adequate chilled storage and MAP, can extend the shelf‐life and safety of oysters. Copyright © 2008 Society of Chemical Industry     

Dynamic Changes of Headspace Gases in CO2 and N2 Packaged Fresh Beef

Two independent experiments were conducted to examine the effects of initial packaging/product conditions and storage conditions on in-package headspace pressure changes for modified atmosphere packaged beef during 12 hr storage. Headspace-to-meat volume ratio 1.8 to 5.9, surface area 200--800 cm², sample volume 0.22–0.75L, storage at 3–13°C and initial gas composition 20–100% CO₂ balanced with N₂ were studied. Headspace-to-meat volume ratio was the most important packaging parameter, but surface area and meat volume also affected headspace CO₂ changes. Decreased storage temperature reduced CO₂ concentration remaining in headspace. Higher initial CO₂ concentration resulted in greater concentration changes.     

The Effect of High-Voltage Atmospheric Cold Plasma Treatment on the Shelf-Life of Distillers Wet Grains

There are currently limitations to storing and feeding distillers wet grains (DWG) due to their potential for spoilage and mycotoxin contamination in storage. In this study, in-package treatments of DWG using high-voltage atmospheric cold plasma (HVACP) treatment and storage in modified atmosphere with carbon dioxide were investigated with the primary purpose of increasing product shelf-life. The conditions investigated were (1) HVACP treatment and modified atmosphere packaging (MAP) storage, (2) carbon dioxide-modified atmosphere storage, and (3) HVACP treatment and carbon dioxide-modified atmosphere storage, compared with a control sample with no treatment under MAP storage. Treated samples and controls were stored for 0, 7, 14, 21, and 28 days at 10 and 25 °C, after which treated samples were evaluated for their efficacy to control mold growth indicated by pH, microbial count (CFU/g)/log reduction, and peroxide (H₂O₂) level. There was a significant difference among the treatments indicated by CFU/g (P < 0.003) and pH (P < 0.0001). The HVACP treatment alone and its combination with carbon dioxide-modified atmosphere storage provided a better control of microbial growth and preservation in the wet substrate (>60% moisture), DWG for up to 28 days of storage at 10 and 25 °C. Both HVACP and the combination treatment showed high peroxide levels (100 mg/L) after treatment, which degraded in storage over time. It is thought that a better strategy for the combination treatment would be to treat substrate using HVACP with MAP having a high O₂ concentration (65%) and store samples post-treatment in-package in a high CO₂ environment.     

Use of smart packaging technologies for monitoring and extending the shelf-life quality of modified atmosphere packaged (MAP) bread: application of intelligent oxygen sensors and active ethanol emitters

Following commercial assessment of the packaging materials and systems used for modified atmosphere packaged (MAP) speciality breads, a study was carried out to assess the bread quality and shelf life following the implementation of an improved MAP (10 % CO₂, 90 % N₂) process and compared to controls (held in air). O₂ sensors permitted the continuous and non-destructive monitoring of in-pack O₂ levels over time. Ethanol emitters (EE) or product surface sprays (ES) were used for MAP and control treatments to establish their effects on product shelf life. MAP samples had a continuous O₂ level of <0.1 % throughout storage. Samples packed in air showed contrasting O₂ profiles, where control samples showed that O₂ levels were depleted by day 6, whereas controls utilising EE and ES demonstrated a reduced O₂ decline over time. ES in control packs slowed O₂ decline over time, with complete O₂ depletion occurring by day 14, whereas the use of EE in control packs showed an even slower decline with complete O₂ depletion occurring by day 35 of storage. The use of ES, but particularly EE, reduced mycological counts in bread samples, reflecting the reduced O₂ utilisation in control packs. This was mirrored, but not to the same extent, for bread held under MAP conditions. Sensory evaluation of breads demonstrated that the use of ethanol in packs produced no negative organoleptic issues. In conclusion, O₂ sensors clearly demonstrate their ability to assess pack containment and O₂ utilisation within packs over time by yeasts/moulds while the use of EE controlled mycological growth, thereby extending product shelf life.