Reactivity of a spray-dried NiO/NiAl2O4 oxygen carrier for chemical-looping combustion

Kinetic data of a promising oxygen carrier of NiO/NiAl₂O₄ have been established from experiments in a small fluidized bed batch reactor using methane. The particles were prepared by spray-drying using commercially available raw material and selected as the best candidates from an earlier screening study. The particles clearly showed high reactivity, with a maximum gas yield between 86% and 93% in the temperature interval 750 °C to 950 °C when using a bed mass and a gas flow corresponding to only 6 kg/MW_fuel. A comparison of the reactivity with data from TGA experiments showed that the reactivity generally was faster in the batch fluidized bed in the investigated temperature interval. A simple reactor model using kinetic data from the batch fluidized bed reactor and the TGA predicted a minimum mass of 9–24 kg/MW_fuel of oxygen carrier particles for full gas yield of methane to carbon dioxide in the fuel reactor. Comparison with experiments performed in a 10 and 120 kW CLC reactor with the same type of oxygen carrier showed that even when employing 13 to 50 times the amount of oxygen carrier theoretically needed for complete gas conversion, full gas yield was not obtained in the circulating systems. Hence it is of great importance to consider the fluid dynamics and gas-solid contact when modeling the fuel reactor of a chemical-looping combustor.     

Ilmenite with addition of NiO as oxygen carrier for chemical-looping combustion

The naturally occurring mineral ilmenite, FeTiO₃, has been examined as oxygen carrier for chemical-looping combustion. NiO-based particles have been used as an additive, in order to examine if it is possible to utilize the catalytic properties of metallic Ni to facilitate decomposition of hydrocarbons into more reactive combustion intermediates such as CO and H₂. Firstly, ilmenite was examined by oxidation and reduction experiments in a batch fluidized-bed reactor. These experiments indicated moderate reactivity between ilmenite and CH₄, which was used as reducing gas. However, adding 5 wt.% of NiO-based particles to the ilmenite improved the conversion of CH₄ greatly, resulting in an increase in combustion efficiency with a factor of 3. Secondly, 83 h of chemical-looping combustion experiments were conducted in a small circulating fluidized-bed reactor, using ilmenite as oxygen carrier and natural gas as fuel. A wide range of process parameters and different levels of NiO addition were examined. Occasionally, there were problems with the circulation of solids between the air reactor and fuel reactor, but most of the time the experiments worked well. The products were mostly CO₂, H₂O and unconverted CH₄. Adding small amounts of NiO-based particles to the reactor increased the conversion of the fuel considerably. For the base case conducted at 900°, the combustion efficiency was 76% for pure ilmenite and 90% for the corresponding experiments with 1 wt.% NiO-based particles added to the reactor. The properties of ilmenite were found to change considerably during operation. Used particles had lower density, were more reactive and more porous than fresh particles. These changes appear to have been physical, and no unexpected chemical phases could be identified.     

Chemical-looping combustion in a 300 W continuously operating reactor system using a manganese-based oxygen carrier

Chemical-looping combustion (CLC) is a method for the combustion of fuel gas with inherent separation of carbon dioxide. This technique involves the use of two interconnected reactors. A solid oxygen carrier reacts with the oxygen in air in the air reactor and is then transferred to the fuel reactor, where the fuel gas is oxidized to carbon dioxide and water by the oxygen carrier. Fuel gas and air are never mixed and pure CO₂ can easily be obtained from the flue gas exit. The oxygen carrier is recycled between both reactors in a regenerative process. This paper presents the results from a continuously operating laboratory CLC unit, consisting of two interconnected fluidized beds. The feasibility of the use of a manganese-based oxygen carrier supported on magnesium stabilized zirconia was tested in this work. Natural gas or syngas was used as fuel in the fuel reactor. Fuel flow and air flow was varied, the thermal power was between 100 and 300 W, and the air ratio was between 1.1 and 5.0. Tests were performed at four temperatures: 1073, 1123, 1173 and 1223 K. The prototype was successfully operated at all conditions with no signs of agglomeration or deactivation of the oxygen carrier. The same particles were used during 70 h of combustion and the mass loss was 0.038% per hour, although the main quantity was lost in the first hour of operation. In the combustion tests with natural gas, methane was detected in the exit flue gases, while CO and H₂ were maintained at low concentrations. Higher temperature or lower fuel flows increases the combustion efficiency, which ranged from 0.88 to 0.99. On the other hand, the combustion of syngas was complete for all experimental conditions, with no CO or H₂ present in the gas from the fuel reactor.     

Reactivity of a NiO/Al2O3 oxygen carrier prepared by impregnation for chemical-looping combustion

The reactivity of a Ni-based oxygen carrier prepared by hot incipient wetness impregnation (HIWI) on α-Al₂O₃ with a NiO content of 18 wt% was studied in this work. Pulse experiments with the reduction period divided into 4-s pulses were performed in a fluidized bed reactor at 1223 K using CH₄ as fuel. The number of pulses was between 2 and 12. Information about the gaseous product distribution and secondary reactions during the reduction was obtained. In addition to the direct reaction of the combustible gas with the oxygen carrier, CH₄ steam reforming also had a significant role in the process, forming H₂ and CO. This reaction was catalyzed by metallic Ni in the oxygen carrier and H₂ and CO acted as intermediate products of the combustion. No evidence of carbon deposition was found in any case. Redox cycles were also carried out in a thermogravimetric analyzer (TGA) with H₂ as fuel. Both tests showed that there was a relation between the solid conversion reached during the reduction and the relative amount of NiO and NiAl₂O₄ in the oxygen carrier. When solid conversion increased, the NiO content also increased, and consequently NiAl₂O₄ decreased. Approximately 20% of the reduced nickel was oxidized to NiAl₂O₄, regardless ΔX_s. NiAl₂O₄ was also an active compound for the combustion reaction, but with lower reactivity than NiO. Further, the consequences of these results with respect to the design of a CLC system were investigated. When formation of NiAl₂O₄ occurred, the average reactivity in the fuel reactor decreased. Therefore, the presence of both NiO and NiAl₂O₄ phases must be considered for the design of a CLC facility.     

Numerical investigation of the distribution of oxygen atoms in syngas combustion products

The distribution of air oxygen atoms in the oxidation products of rich mixtures of syngas with air in flame and the under autoignition conditions at constant volume has been investigated by numerical simulation using the tracer method. It has been found that in rich mixtures, the oxidation of hydrogen and carbon oxide has a stepwise nature, which is clearly visible in the profiles of the rates of production of H₂O and CO₂. The observed stepwise nature inevitably results in the heat-release rate occurring in steps. The reaction pathways and the role of the oxygen atom of the CO molecule in the heat release in these flames has been investigated.     

Behavior of ilmenite as oxygen carrier in chemical-looping combustion

For a future scenery where will exist limitation for CO₂ emissions, chemical-looping combustion (CLC) has been identified as a promising technology to reduce the cost related to CO₂ capture from power plants. In CLC a solid oxygen-carrier transfers oxygen from the air to the fuel in a cyclic manner, avoiding direct contact between them. CO₂ is inherently obtained in a separate stream. For this process the oxygen-carrier circulates between two interconnected fluidized-bed reactors. To adapt CLC for solid fuels the oxygen-carrier reacts with the gas proceeding from the solid fuel gasification, which is carried out right in the fuel-reactor. Ilmenite, a natural mineral composed of FeTiO₃, is a low cost and promising material for its use on a large scale in CLC.The aim of this study is to analyze the behavior of ilmenite as oxygen-carrier in CLC. Particular attention was put on the variation of chemical and physical characteristics of ilmenite particles during consecutive redox cycles in a batch fluidized-bed reactor using CH₄, H₂ and CO as reducing gases. Reaction with H₂ was faster than with CO, and near full H₂ conversion was obtained in the fluidized-bed. Lower reactivity was found for CH₄. Ilmenite increased its reactivity with the number of cycles, especially for CH₄. The structural changes of ilmenite, as well as the variations in its behavior with a high number of cycles were also evaluated with a 100 cycle test using a CO + H₂ syngas mixture. Tests with different H₂:CO ratios were also made in order to see the reciprocal influence of both reducing gases and it turned out that the reaction rate is the sum of the individual reaction rates of H₂ and CO. The oxidation reaction of ilmenite was also investigated. An activation process for the oxidation reaction was observed and two steps for the reaction development were differenced. The oxidation reaction was fast and complete oxidation could be reached after every cycle. Low attrition values were found and no defluidization was observed during fluidized-bed operation. During activation process, the porosity of particles increased from low porosity values up to values of 27.5%. The appearance of an external shell in the particle was observed, which is Fe enriched. The segregation of Fe from TiO₂ causes that the oxygen transport capacity, R_OC, decreases from the initial R_OC = 4.0% to 2.1% after 100 redox cycles.     

Syngas combustion in a chemical-looping combustion system using an impregnated Ni-based oxygen carrier

Chemical-looping combustion (CLC) has emerged as a promising option for CO₂ capture because this gas is inherently separated from the other flue gas components and thus no energy is expended for the separation. This technology would have some advantages if it could be adapted for its use with coal as fuel. In this sense, a process integrated by coal gasification and CLC could be used in power plants with low energy penalty for CO₂ capture. This work presents the results obtained in the combustion of syngas as fuel with a Ni-based oxygen carrier prepared by impregnation in a CLC plant under continuous operation. The effect on the oxygen carrier behaviour and the combustion efficiency of several operating conditions was determined in the continuous CLC plant. High combustion efficiencies (～99%), close to the values limited by thermodynamics, were reached at oxygen carrier-to-fuel ratios higher than 5. The temperature in the FR had a significant influence, although high efficiencies were obtained even at 1073 K. The syngas composition had small effect on the combustion, obtaining high and similar efficiencies with syngas fuels of different composition, even in the presence of high CO concentrations. The low reactivity of the oxygen carrier with CO seemed to indicate that the water gas shift reaction acts as an intermediate step in the global reaction of the syngas in a continuous CLC plant. Neither agglomeration nor carbon deposition problems were detected during 50 h of continuous operation in the prototype. The obtained results showed that the impregnated Ni-based oxygen carrier could be used in a CLC plant for the combustion of syngas produced in an integrated gasification combined cycle (IGCC).     

Solid fuels in chemical-looping combustion using a NiO-based oxygen carrier

The feasibility of using three different solid fuels in chemical-looping combustion (CLC) has been investigated using NiO as oxygen carrier. A laboratory fluidized-bed reactor system for solid fuel was used, simulating a chemical-looping combustion system by exposing the sample to alternating reducing and oxidizing conditions. In each reducing phase 0.2 g of fuel was added to the reactor containing 20 g oxygen carrier. The experiments were performed at 970 °C. Compared to previously published results with other oxygen carriers the reactivity of the used Ni-particles was considerably lower for the high-sulphur fuel and higher for the low-sulphur fuel. Much more unconverted CO was released and the fuel conversion was much slower for high-sulphur fuel such as petroleum coke, suggesting that the nickel-based oxygen carrier was deactivated by the presence of sulphur. The NiO particles also showed good reactivity with methane and a syngas mixture of 50% H₂ and 50% CO. For all experiments the oxygen carrier showed good fluidizing properties without any signs of agglomeration.     

The use of ilmenite as an oxygen carrier in chemical-looping combustion

The feasibility of using ilmenite as oxygen carrier in chemical-looping combustion has been investigated. It was found that ilmenite is an attractive and inexpensive oxygen carrier for chemical-looping combustion. A laboratory fluidized-bed reactor system, simulating chemical-looping combustion by exposing the sample to alternating reducing and oxidizing conditions, was used to investigate the reactivity. During the reducing phase, 15 g of ilmenite with a particle size of 125–180 μm was exposed to a flow of 450 mL_n/min of either methane or syngas (50% CO, 50% H₂) and during the oxidizing phase to a flow of 1000 mL_n/min of 5% O₂ in nitrogen. The ilmenite particles showed no decrease in reactivity in the laboratory experiments after 37 cycles of oxidation and reduction. Equilibrium calculations indicate that the reduced ilmenite is in the form FeTiO₃ and the oxidized carrier is in the form Fe₂TiO₅ + TiO₂. The theoretical oxygen transfer capacity between these oxidation states is 5%. The same oxygen transfer capacity was obtained in the laboratory experiments with syngas. Equilibrium calculations indicate that ilmenite should be able to give high conversion of the gases with the equilibrium ratios CO/(CO₂ + CO) and H₂/(H₂O + H₂) of 0.0006 and 0.0004, respectively. Laboratory experiments suggest a similar ratio for CO. The equilibrium calculations give a reaction enthalpy of the overall oxidation that is 11% higher than for the oxidation of methane per kmol of oxygen. Thus, the reduction from Fe₂TiO₅ + TiO₂ to FeTiO₃ with methane is endothermic, but less endothermic compared to NiO/Ni and Fe₂O₃/Fe₃O₄, and almost similar to Mn₃O₄/MnO.     

化学链燃烧钙基载氧体CaSO4与CO在不同温度下的反应行为

基于热重和红外联用进行等温实验,探讨了化学链燃烧载氧体CaSO4在CO气氛下的还原反应特性.研究发现:温度对CaSO4还原反应历程和速率有显著的影响,在10%CO气氛下,温度低于900℃时,发生单一反应,CaSO4的还原产物只是CaS,气相产物为CO2;当温度高于950℃后,发生平行反应和连串反应组合成的多重反应,固体产物为CaS和CaO,而产物气中除了有CO2,还存在SO2和COS,且气相硫化物的析出以COS为主;随着反应温度的升高,CaSO4与CO反应速率显著增加,而目标产物CaS在固体产物中所占的摩尔分数呈下降趋势;基于钙基载氧体化学链燃烧中燃料反应器温度不宜高于950℃.     

Titania-supported iron oxide as oxygen carrier for chemical-looping combustion of methane

Chemical-looping combustion is a two-stage process proposed as an alternative for the combustion of carbonaceous materials, such as natural gas or coal gas, for almost complete CO₂ capture. In the reduction stage, the structural oxygen contained in the lattice of a reducible inorganic oxide, is used for combustion of the carbonaceous material. In the regeneration stage the oxygen carrier, found in a reduced state after the reduction stage, is regenerated with pure air to recover the physical and chemical properties of the carrier, ready to reinitiate a new cycle reduction-regeneration. In a typical multicycle reactor test, the carriers are subjected to accumulative chemical and thermal stresses and the performance will, probably, decay progressively with the number of cycles. The occurrence of some side reactions may limit the efficiency of the overall process in CO₂ capture. In this paper, titania-supported iron oxides with different iron loadings have been tested in multicycle tests in a fixed-bed reactor at 900 °C and atmospheric pressure, as oxygen carriers for the chemical-looping combustion of methane. The study shows that the available oxygen for methane combustion in the reduction stage is lower than expected since the active phase interacts with the support forming FeTiO₃ ilmenite. The reactivity of these iron based carriers in the reduction stage is independent on the iron oxide content but lower than that exhibited by other tested carriers, such as CuO or NiO. However, iron carriers are cheaper no showing any tendency to carbon deposition.     

Oxidative conversion of methane to syngas over NiO/MgO solid solution supported on low surface area catalyst carrier

Influence of time-on-stream (0.5–15 h), CH₄/O₂ ratio in feed (1.8–8.0), space velocity (6000–510,000 cm³ g⁻¹ h⁻¹), catalyst particle size (22–70 mesh), and catalyst dilution by inert solid particles (diluent/catalyst weight ratio=4) on the performance at different temperatures (600–900°C) of the NiO/MgO solid solution deposited on SA-5205 [which is a low surface area macroporous silica-alumina catalyst carrier] in the oxidative conversion of methane to syngas (a mixture of CO and H₂) has been investigated. The dependence of conversion and selectivity on the space velocity is strongly influenced by the temperature. Both the conversion and selectivity for H₂ and CO are decreased markedly by increasing the CH₄/O₂ ratio in the feed. The catalyst dilution resulted in a small but significant decrease in both the conversion and selectivity for H₂ and CO. The increase in the catalyst particle size had also a small but significant effect on both the conversion and selectivity in the oxidative conversion process. Both the heat and mass transfer processes seem to play significant roles in the oxidative conversion of methane to syngas at a very low contact time or very high space velocity (5.1×10⁵ cm³ g⁻¹ h⁻¹).     

Syngas combustion characteristics of four oxygen carrier particles for chemical-looping combustion in a batch fluidized bed reactor

Syngas combustion characteristics of oxygen carrier particles have been investigated. Experiments were performed on four oxygen carrier particles in a fluidized bed reactor. All four oxygen carrier particles showed high gas conversion, high CO₂ selectivity, and low CO concentration in the reducer and very low NOx (NO, NO₂, N₂O) emissions in the oxidizer. Moreover, all particles showed good regeneration ability during successive reduction-oxidation cyclic tests up to the 10 ^th cycle. The results indicate that inherent CO₂ separation, NOx-free combustion, and long-term operation without reactivity decay of oxygen carrier particles are possible in a syngas fueled chemical-looping combustion system with NiO/bentonite, NiO/NiAl₂O₄, Co _x O _y /CoAl₂O₄, and OCN-650 particles. However, Co _x O _y /CoAl₂O₄ represented slight decay of oxidation reactivity with the number of cycles increased and the oxidation rate slower than other particles.     

Carbon deposition characteristics and regenerative ability of oxygen carrier particles for chemical-looping combustion

For gaseous fuel combustion with inherent CO₂ capture and low NO_x emission, chemical-looping combustion (CLC) may yield great advantages for the savings of energy to CO₂ separation and suppressing the effect on the environment. In a chemical-looping combustor, fuel is oxidized by metal oxide medium (oxygen carrier particle) in a reduction reactor. Reduced particles are transported to the oxidation reactor and oxidized by air and recycled to the reduction reactor. The fuel and the air are never mixed, and the gases from the reduction reactor, CO₂ and H₂O, leave the system as separate streams. The H₂O can be easily separated by condensation and pure CO₂ is obtained without any loss of energy for separation. In this study, NiO based particles are examined from the viewpoints of reaction kinetics, carbon deposition, and cyclic use (regenerative ability). The purpose of this study is to find appropriate reaction conditions to avoid carbon deposition and achieve high reaction rate (e.g., temperature and maximum carbon deposition-free conversion) and to certify regenerative ability of NiO/bentonite particles. In this study, 5.04% methane was used as fuel and air was used as oxidation gas. The carbon deposition characteristics, reduction kinetics and regenerative ability of oxygen carrier particles were examined by TGA (Thermal Gravimetrical Analyzer).     

Determination of non-stoichiometric oxygen in NiO by temperature-programmed reduction

Nickel oxide samples, calcined at various temperatures, have been studied by temperature-programmed reduction to determine quantitatively the amount of non-stoichiometric oxygen both in the surface and in the bulk.     

NiO/Al2O3 oxygen carriers for chemical-looping combustion prepared by impregnation and deposition-precipitation methods

Ni-based oxygen carriers (OC) with different NiO content were prepared by incipient wet impregnation, at ambient (AI), and hot conditions (HI) and by deposition-precipitation (DP) methods using γ-Al₂O₃ and α-Al₂O₃ as supports. The OC were characterized by BET, Hg porosimetry, mechanical strength, TPR, XRD and SEM/EDX techniques. Reactivity of the OC was measured in a thermogravimetric analyzer and methane combustion selectivity towards CO₂ and H₂O, attrition rate, and agglomeration behavior were analyzed in a batch fluidized bed reactor during multicycle reduction-oxidation tests.XRD and TPR analysis showed the presence of both free NiO and NiAl₂O₄ phases in most of the OC. The interaction of the NiO with the alumina during OC preparation formed NiAl₂O₄ that affected negatively to the OC reactivity and methane combustion selectivity towards CO₂ and H₂O during the reduction reaction. The NiO-alumina interaction was more affected by the support type than by the preparation method used. The NiO-alumina interaction was stronger in the OC prepared on γ-Al₂O₃.The OC were evaluated in the fluidized bed reactor with respect to the agglomeration process. OC prepared by the AI and HI methods with NiO contents up to 25 wt%, OC prepared by the DP method on γ-Al₂O₃ with NiO content lower than 30 wt%, and OC prepared by the DP method on α-Al₂O₃ with a NiO content lower than 26 wt% did not agglomerated. OC that agglomerated showed an external layer of NiO over the particles. It seems that the most important factor affecting to the formation of the external NiO layer on the OC, and so to the agglomeration process, was the metal content of the OC. The attrition rates of the OC prepared using γ-Al₂O₃ as support were higher than the ones prepared using α-Al₂O₃ as support, and in general the attrition rates of all the OC were low.The OC prepared by AI, HI or DP methods on α-Al₂O₃ as support had appropriated characteristics to be used in the chemical-looping combustion process.     

Fe‐substituted Ba‐hexaaluminates oxygen carrier for carbon dioxide capture by chemical looping combustion of methane

Fe‐substituted Ba‐hexaaluninates (BFA‐x (x = 1–3), x indicates Fe content) oxygen carrier (OC) were found to exhibit excellent sintering‐resistance under cyclic redox atmosphere at 800°C thanks to the reservations of the structure during the CH₄ reduction step, thus preventing the agglomeration of particles during the subsequent reoxidation step. Lattice oxygen highly active for the total combustion of CH₄ was observed in the hexaaluminate structure and its chemical state was influenced by Fe content. The highest amount of active O coordinated with Fe³⁺ in the mirror plane (O‐Fe³⁺(M)) for the total combustion was reacted (0.77 mmol/g) for BaFe₃Al₉O₁₉ hexaaluminate OC. As a result, it exhibited the best reactivity with the CH₄ conversion of 83% and CO₂ selectivity of 100%. Moreover, superior regeneration and recyclability was also obtained, which originated from the fully recovery of O‐Fe³⁺(M) in the hexaaluminate structure. © 2015 American Institute of Chemical Engineers AIChE J, 62: 792–801, 2016     

Determination of combustion parameters for wood by means of spectroradiometers

A set of spectroradiometric equipment is described which makes it possible to study objects for long waves on time and space coordinates. Results are given for determining the linear combustion rate of wood, the temperature and concentration of soot in the flame, and also some other wood combustion parameters.State Institute of Applied Optics, 420075 Kazan. Translated from Fizika Goreniya i Vzryva, Vol. 30, No. 3, pp. 28–33, May–June, 1994.     

NiFeAlO4载氧体制备及煤化学链燃烧反应特性

铁基载氧体是一种具有工业应用前景的载氧体,但存在氧利用率低、在高温下易烧结等问题。虽可通过制备双金属复合载氧体或添加惰性组分改进其性能,但均存在一定缺陷。若将活性组分和惰性材料融入到一个晶体结构制备尖晶石结构载氧体,则可实现利用双金属协同作用提高载氧体活性的同时,利用Al3+提高载氧体的稳定性。采用共沉淀法和溶胶凝胶法制备了具有尖晶石结构的NiFeAlO₄载氧体,考察了制备方法、载氧体与煤质量比对NiFeAlO₄载氧体化学链燃烧特性和循环稳定性的影响,并分析了载氧体对煤转化过程的作用。结果表明,溶胶凝胶法制备的NiFeAlO₄载氧体具有更好的反应性,载氧体与煤质量比为20∶1时,碳转化率为86.7%,远高于煤单独热解时的碳转化率(34%),此时CO₂体积分数为93.6%。对反应前后NiFeAlO₄载氧体晶相结构和形貌进行分析,表明循环过程中经“还原-氧化”后生成的NiO和载氧体颗粒团聚是导致载氧体活性下降的主要原因。相较于载热作用,NiFeAlO₄载氧体在煤化学链燃烧中主要起供氧作用,其不仅会促进挥发分向煤气的转化,且NiFeAlO₄载氧体与焦炭之间也存在固-固反应,利于更多CO₂的生成。     

Characteristics of the NiO/hexaaluminate for chemical looping combustion

Chemical looping combustion technology has drawn much attention due to advantages such as no NO_x formation and simple CO₂ separation. The thermally stable oxygen carrier in the redox cycle at 1,000–1,400 K is necessary for the chemical lopping combustion. The thermally stable hexaaluminate can be a good candidate for the support material of the oxygen carrier. In this work, NiO/hexaaluminate has been developed in order to apply for chemical looping combustion. From the X-ray diffraction patterns, it was found that most of Ni existed in the form of NiO and NiAl₂O₄ in the obtained sample. The NiO supported on NiAl₂O₄ showed good characteristics in the reduction and oxidation reaction. The present work suggested that NiO/hexaaluminate is a promising material as oxygen carrier for the chemical looping combustion.