Laser-induced enhancement of the surface hardness of nanoparticulate TiO2 self-cleaning layer

We here report that the abrasion resistance of nanoparticulate TiO₂ self-cleaning layers can be highly enhanced without a considerable loss of photocatalytic capability. TiO₂ coating layers solution-deposited onto the glass substrate were irradiated by a pulsed ultraviolet (UV) laser at 355 nm, which modified the surface morphologies via laser-induced local melting of TiO₂ nanoparticles. The surface hardness, measured by pencil scratch test, improved with increasing laser power (P). While an unmodified TiO₂ layer revealed a hardness of 6B, it increased to 2H after the surface was irradiated at P = 0.3 W. Almost all of the stearic acid deposited on an unmodified sample disappeared after UV exposure for 12 h. The photocatalytic decomposition was slowed down on laser-irradiated TiO₂ surfaces and this is attributed to the reduction of specific surface areas as a result of the morphological modifications. However, a TiO₂ layer hardened to 2H still exhibited fairly good photocatalytic activity, decomposing more than 75% of the stearic acid after exposure for the same duration.     

Osteoblast growth behavior on micro-arc oxidized β-titanium alloy

β-titanium (β-Ti) alloys are known for their excellent physical properties and biocompatibility, and are therefore considered as next-generation metals for orthopedics and dental implants. To improve the osseous integration between β-Ti alloys and bone, this study develops a titanium dioxide (TiO₂) coating on the surface of β-Ti alloys by using micro-arc oxidation (MAO) technique. The anatase (A) rich and rutile (R) rich TiO₂ layer, were formed on β-Ti, respectively. In vitro tests were carried out using pre-osteoblast cell (MC3T3-E1) to determine biocompatibility and bone formation performance. Biocompatibility includes cell adhesion, cell proliferation, and alkaline phosphatase (ALP) activity, while the bone formation performance contains osteopontin (OPN), osteocalcin (OCN) and calcium content. Cell morphology was also observed. In addition, raw β-Ti, A rich TiO₂ and R rich TiO₂ were implanted into the distal femora of Japanese white rabbits for 4, 8, and 12 weeks to evaluate its in vivo performance.Experimental results show that TiO₂ coating can be grown on and well-adhered to β-Ti. The anatase phase formed under a low applied voltage (350 V), while the rutile phase formed under a high applied voltage (450 V), indicating that crystal structure is strongly influenced by applied voltage. A porous morphology was obtained in the TiO₂ coating regardless of the crystal structure and exhibited superior bone formation performance than β-Ti. In vivo analysis and in vitro test show similar trends. It is also noticeable that the R rich TiO₂ coating achieved better biocompatibility, osteogenesis performance. Therefore, a MAO-treated R rich TiO₂ coating can serve as a novel surface modification technique for β-Ti alloy implants.     

Preparation of large scale photocatalytic TiO2 films by the sol-gel process

Nanocrystalline titanium dioxide films were formed on frosted and clear borosilicate glass with a large surface area (12 × 22 cm) using doctor blade and spray coating techniques. The films were subjected to a high temperature treatment at 550 °C. X-ray diffraction (XRD) analysis indicated that the TiO₂ films contain only the anatase phase. Optical microscopy was used to determine the morphology changes after the deposition of each layer. Scanning electron microscopy (SEM) was used to study the films surface morphology. The large scale TiO₂ films produced showed a high photocatalytic activity which was evaluated by the degradation of methyl orange (MO) in aqueous solution (10 mg L^− 1) under illumination of a UV light source with an overall irradiance of 0.9 mW cm^− 2. UV-visible spectrophotometry was used to monitor the degradation of MO through the decrease of the main absorbance peak at 464 nm. The results demonstrated that a complete decomposition of MO could be achieved after 2 h of UV irradiation.     

Electrodeposition of sol-enhanced nanostructured Ni-TiO2 composite coatings

A novel electroplating method has been developed to produce nanocrystalline metal-matrix nano-structured composite coatings. A small amount of transparent TiO₂ sol was added into the traditional electroplating Ni solution, leading to the formation of nanocrystalline Ni-TiO₂ composite coatings. These coatings have a smooth surface. The Ni nodules changed from traditional pyramid-like shape to spherical shape. The grain size of Ni was also significantly reduced to the level of 50 nm. It was found that the amorphous anatase TiO₂ nano-particles (∼ 10 nm) were highly dispersed in the coating matrix. The microhardness was significantly increased from 320 HV₁₀₀ of the traditional Ni coating to 430 HV₁₀₀ of the novel composite coating with 3.26 wt.% TiO₂. Correspondingly, the wear resistance of the composite coating was improved by ∼ 50%.     

Photogenerated cathodic protection of flower-like, nanostructured, N-doped TiO2 film on stainless steel

Flower-like, nanostructured, N-doped TiO₂ (N-TiO₂) films were fabricated using a low-temperature hydrothermal method. The morphology, crystalline phase, and composition of these flower-like nanostructured films were characterized systematically by scanning electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy, and UV-vis spectroscopy. The photoelectrochemical properties of N-TiO₂ films in 0.5 M NaCl solution were evaluated under illumination and in the dark through electrochemical measurements. Flower-like nanostructured TiO₂ films exhibited a drastically enhanced photocurrent in the UV light region and a notable absorption in the visible light region (600-700 nm). The negative shifts of the electrode potentials of 316L stainless steel coupled with N-doped TiO₂ photoanodes are 470 and 180 mV under UV and visible light irradiation, respectively. The flower-like, nanostructured, N-doped TiO₂ films were able to function effectively as photogenerated cathodic protection for metals under UV and visible light illumination. Such photogenerated cathodic protection could last a period of 5.5 h even in darkness.     

Morphology and photocatalytic activity of highly oriented mixed phase titanium dioxide thin films

Thin TiO₂ films on quartz substrates were prepared by spin coating of undoped and metal-ion-doped Sol-Gel precursors. These films were characterised by Scanning Electron Microscopy, Laser Raman Microspectroscopy, X-ray Diffraction and UV-Vis Transmission. The photocatalytic performances of the films were assessed by the photo-degradation of methylene-blue in aqueous solution under UV irradiation. Films exhibited a high degree of orientation and a thermal stabilization of the anatase phase as a result of substrate effects. In the absence of dopants, the rutile phase formed as parallel bands in the anatase which broadened as the transformation progressed. TiO₂ films doped or co-doped with transition metals exhibited the formation of rutile in segregated clusters at temperatures under ~ 800 °C as a result of increased levels of oxygen vacancies. Photocatalytic activity of the films synthesised in this work was low as likely a result of poor TiO₂ surface contact with dye molecules in the solution. The presence of transition metal dopants appears detrimental to photocatalytic activity while the performance of mixed phase films was not observed to differ significantly from single phase material.     

Study of bactericidal efficiency of magnetron sputtered TiO2 films deposited at varying oxygen partial pressure

TiO₂ thin films have been deposited at different Ar:O₂ gas ratios (20:80,70:30,50:50,and 40:60 in sccm) by rf reactive magnetron sputtering at a constant power of 200 W. The formation of TiO₂ was confirmed by X-ray photoelectron spectroscopy (XPS). The oxygen percentage in the films was found to increase with an increase in oxygen partial pressure during deposition. The oxygen content in the film was estimated from XPS measurement. Band gap of the films was calculated from the UV-Visible transmittance spectra. Increase in oxygen content in the films showed substantial increase in optical band gap from 2.8 eV to 3.78 eV. The Ar:O₂ gas ratio was found to affect the particle size of the films determined by a transmission electron microscope (TEM). The particle size was found to be varying between 10 and 25 nm. The bactericidal efficiency of the deposited films was investigated using Escherichia coli (E. coli) cells under 1 h UV irradiation. The growth of E. coli cells was estimated through the Optical Density measurement by UV-Visible absorbance spectra. The qualitative analysis of the bactericidal efficiency of the deposited films after UV irradiation was observed through SEM. A correlation between the optical band gap, particle size and bactericidal efficiency of the TiO₂ films at different argon:oxygen gas ratio has been studied.     

High transmittance and superhydrophilicity of porous TiO2/SiO2 bi-layer films without UV irradiation

In order to obtain the TiO₂ films with high transmittance and superhydrophilicity without UV irradiation, porous TiO₂/SiO₂ bi-layer films were prepared by spin coated SiO₂ sol and TiO₂ sol including polyethylene glycol 2000 (PEG 2000) onto glass and subsequent calcination at 550 °C. Meanwhile, factors that affect the TiO₂/SiO₂ bi-layer films transmittance and superhydrophilicity were investigated in details by observing their surface morphologies and measuring their water contact angles (WCAs), spreading time and transmittances. The results indicated that the as-prepared TiO₂/SiO₂ bi-layer film showed superhydrophilicity without UV irradiation when 0.5 wt.% PEG 2000 was added in TiO₂ sol. At the same time, its maximum transmittance was as high as 92.3%. The spreading time was only about 0.16 s. More importantly, the resultant film had an excellent stability of the superhydrophilic property.     

In situ template polymerization of aniline on the surface of negatively charged TiO2 nanoparticles

The in situ oxidative template polymerization of aniline was performed successfully on the surface of negatively charged titania (TiO₂) nanoparticles with a mean diameter of 40 nm using ammonium persulfate and a Chem-Solv solution at pH 1 and 25 °C. SEM showed that the resulting polyaniline (PANI)/TiO₂ composites were well dispersed in solution due to the electrostatic repulsion force. Ultraviolet/visible spectroscopy, thermogravimetric analysis, Fourier-transform infrared spectroscopy, and cyclic voltammetry showed that the optical, thermal, and electrical properties of PANI/TiO₂ composites were quite different from those of pure PANI or TiO₂, which was attributed to the strong interaction between the two components. The conductivity of the PANI/TiO₂ composite was estimated to be 0.91 × 10⁻¹ S/cm at 25 °C in the range of semiconductor.     

Microwave dielectric properties of (1 − x)ZnMoO4-xTiO2 composite ceramics

(1 − x)ZnMoO₄-xTiO₂ (x = 0.0, 0.05, 0.158, 0.25, and 0.35) composite ceramics were synthesized by the conventional solid state reaction process. The sintering behavior, phase composition, chemical compatibility with silver, and microwave dielectric properties were investigated. All the specimens can be well densified below 950 °C. From the X-ray diffraction analysis, it indicates that the triclinic wolframite ZnMoO₄ phase coexists with the tetragonal rutile TiO₂ phase, and it is easy for silver to react with ZnMoO₄ to form Ag₂Zn₂(MoO₄)₃ phase and hard to react with TiO₂. When the volume fraction of TiO₂ (x value) increasing from 0 to 0.35, the microwave dielectric permittivity of the (1 − x)ZnMoO₄-xTiO₂ composite ceramics increases from 8.0 to 25.2, the Q_f value changes in the range of 32,300-43,300 GHz, and the temperature coefficient τ_f value varies from −128.9 to 157.4 ppm/°C. At x = 0.158, the mixture exhibits good microwave dielectric properties with a ?_r = 13.9, a Q_f = 40,400 GHz, and a τ_f = +2.0 ppm/°C.     

Evaluation of physico-chemical properties of plasma treated PS-TiO2 nanocomposite film

In this work, we use TiO₂ nanoparticles with average particle size 30 nm and polystyrene for production nanocomposite thin films. After polystyrene was dissolved in toluene, then TiO₂ nanoparticles was added to the solution with different percentage. The obtained solutions were coated on quartz substrate using spin coater. The effect of argon RF plasma (13.6 MHz, with treatment time 30-120 s) on the optical properties, crystallinity, and the surface energy of PS-TiO₂ nanocomposite has been investigated. Some characterization techniques viz., X-ray diffraction analysis (XRD), UV-visible spectroscopy and contact angle measurement were used to study the induced changes on the properties of the treated PS-TiO₂ nanocomposite. Crystalinity and optical properties remained unchanged at the same conditions. Moreover, the surface energy of treated sample varied comparing to the respective untreated samples.     

Cu and CuO nanoparticles immobilized by silica thin films as antibacterial materials and photocatalysts

CuO nanoparticles with average diameter of about 20 nm were accumulated on surface of sol-gel silica thin films heat treated at 300 °C in air. Heat treatment of the CuO nanoparticles at 600 °C in a reducing environment resulted in effective reduction of the nanoparticles and penetration of them into the film. While the thin films heat treated at 300 °C exhibited a strong antibacterial activity against Escherichia coli bacteria, the reducing process decreased their antibacterial activity. However, by definition of normalized antibacterial activity (antibacterial activity/surface concentration of coppers) it was found that Cu nanoparticles were more toxic to the bacteria than the CuO nanoparticles (by a factor of ∼ 2.1). Thus, the lower antibacterial activity of the reduced thin films was assigned to diffusion of the initially accumulated copper-based nanoparticles into the film. The CuO nanoparticles also exhibited a slight photocatalytic activity for inactivation of the bacteria (∼ 22% improvement in their antibacterial activity). Instead, the normalized antibacterial activity of the Cu nanoparticles covered by a thin oxide layer highly increased (∼ 63% improvement) in the photocatalytic process. A mechanism was also proposed to describe the better antibacterial activity of the Cu than CuO nanoparticles in dark and under light irradiation.     

Microstructure characterization and photocatalytic activity of mesoporous TiO2 films with ultrafine anatase nanocrystallites

A series of mesoporous TiO₂ films on borosilicate glass with ultrafine anatase nanocrystallites were successfully synthesized using a non-acidic sol gel preparation route, which involves the use of nonionic surfactant Tween 20 as template through a self assembly pathway. The microstructure of these TiO₂ films was characterized by XRD, SEM, HR-TEM, UV-Vis spectroscopy, and N₂ adsorption-desorption isotherm analysis. Their photocatalytic activities were investigated by using creatinine as a model organic contaminate in water. It was found that all mesoporous TiO₂ films prepared with Tween 20 exhibited a partially ordered mesoporous structure. The photocatalytic activity of the TiO₂ films could be remarkably improved by increasing Tween 20 loading in the sol at the range of 50% (v/v), which yielded large amount of catalyst (anatase) on the glass support and enhanced specific surface area. The optimum Tween 20 loading was 50% (v/v) in the sol, above which good adhesion between TiO₂ films and borosilicate glass could not be maintained. The final TiO₂ film (Tween 20: final sol = 50%,v/v) exhibits high BET surface area (∼ 120 m²/g) and pore volume (0.1554 cm³/g), ultrafine anatase nanocrystallinity (7 nm), uniform and crack free surface morphology, and improved photocatalytic activity.     

纳米颗粒增强TiO_2涂层的制备及其防污性能

为提高二氧化钛涂层的防污性能,采用KH-550硅烷改性锐钛矿型TiO_2颗粒,并充分分散于二氧化钛凝胶涂层中。通过降解亚甲基蓝溶液、细菌贴附试验、藻类贴附试验,分别评价了涂层的光催化性能、抗菌性能及抗藻类附着性能,并利用激光共聚焦显微镜及扫描电子显微镜对藻类在涂层表面的附着情况进行分析。结果表明,添加TiO_2纳米颗粒涂层的防污性能较未添加TiO_2纳米颗粒涂层有较大程度的提高。添加粒径为5~10 nm TiO_2颗粒的二氧化钛涂层对小球藻、三角褐指藻及小新月菱形藻的附着降低率分别达到了92.1%、71.5%和62.1%,相较于纯二氧化钛涂层对3种藻类的附着降低率分别提高了29.7%、68.4%和43.5%。TiO_2颗粒的加入可以有效地提高涂层的光催化性能,光催化使得涂层具有亲水、抗菌及自清洁的性能进而有利于提高涂层的防污性能。     

Al2O3-nanodiamond composite coatings with high durability and hydrophobicity prepared by aerosol deposition

We attempted the room-temperature fabrication of Al₂O₃-based nanodiamond (ND) composite coating films on glass substrates by an aerosol deposition (AD) process to improve the anti-scratch and anti-smudge properties of the films. Submicron Al₂O₃ powder capable of fabricating transparent hard coating films was used as a base material for the starting powders, and ND treated by 1H,1H,2H,2H-perfluorooctyltriethoxysilane (PFOTES) was added to the Al₂O₃ to increase the hydrophobicity and anti-wear properties. The ND powder treated by PFOTES was mixed with the Al₂O₃ powder by ball milling to ratios of 0.01 wt.%, 0.03 wt.%, and 0.05 wt.% ND. The water contact angle (CA) of the Al₂O₃-ND composite coating films was increased as the ND ratio increased, and the maximum water CA among all the films was 110°. In contrast to the water CA, the Al₂O₃-ND composite coating films showed low transmittance values of below 50% at a wavelength of 550 nm due to the strong agglomeration of ND. To prevent the agglomeration of ND, the starting powders were mixed by attrition milling. As a result, Al₂O₃-ND composite coating films were produced that showed high transmittance values of close to 80%, even though the starting powder included 1.0 wt.% ND. In addition, the Al₂O₃-ND composite coating films had a high water CA of 109° and superior anti-wear properties compared to those of glass substrates.     

TiOxNy coatings grown by atmospheric pressure metal organic chemical vapor deposition

Titanium oxynitride coatings were deposited on various substrates by an original atmospheric pressure metal organic chemical vapor deposition (MOCVD) process using titanium tetra-iso-propoxide as titanium and oxygen precursors and hydrazine as a nitrogen source. The films composition was monitored by controlling the N₂H₄ mole fraction in the initial reactive gas phase. The variation of the N content in the films results in significant changes in morphological, structural and mechanical properties. When a large excess of the nitrogen source is used the resulting film contains ca 17  at % of nitrogen and forms dense and amorphous TiO_xN_y films. Growth rates of these amorphous TiO_1.5N_0.5 coatings as high as 14 μm/h were obtained under atmospheric pressure. The influence of the deposition conditions on the morphology, the structure, the composition and the growth rate of the films is presented. For the particular conditions leading to the growth of amorphous TiO_1.5N_0.5 coatings, first studies on the mechanical properties of samples grown on stainless steel have revealed a high hardness, a low friction coefficient, and a good wear resistance in unlubricated sliding experiments against alumina which make them very attractive as protective metallurgical coatings.     

Oxidation resistance of TiAl3-Al composite coating on orthorhombic Ti2AlNb based alloy

The TiAl₃-Al composite coating on orthorhombic Ti₂AlNb based alloy was prepared by cold spray. Oxidation in air at 950 °C indicated that the bare alloy exhibited poor oxidation resistance due to the formation of TiO₂/AlNbO₄ mixture and intended to scale off at the TiO₂ rich zone. A nitride layer about 2 µm was formed under the oxide layer. The oxygen invaded deeply into the alloy and caused severe microhardness enhancement in the near surface region. The TiAl₃-Al composite coating exhibited parabolic oxidation kinetics and showed no sign of degradation after oxidized up to 1098 h at 950 °C in air under quasi-isothermal condition. No scaling of the coating was observed after oxidized at 950 °C up to the tested 150 cycles. The major oxide in the oxidized coating was Al₂O₃. The AlTi₂N, TiAl and small amount of TiO₂ were also observed in the oxidized coating. The EPMA and microhardness tests showed that inward oxygen diffusion was prevented by the interlayer, which was formed between the composite coating and the substrate during heat-treatment. Microstructure analyses demonstrated that the interlayer play a major role in protecting the substrate alloy from high temperature oxidation and interstitial embrittlement.     

Effect of Na diffusion from glass substrate on the microstructural and photocatalytic properties of post-annealed TiO2 films synthesised by reactive sputtering

Amorphous columnar TiO₂ films were synthesised by reactive sputtering on cold soda–lime glass substrates (TiO₂/glass films). The films were subsequently heated in order to crystallise the photoactive anatase phase. The surface chemical composition assessment demonstrates the occurrence of metallic Na, the amount of which increases with the annealing temperature. The evolution of the structural, microstructural and photocatalytic properties of the films with the annealing temperature was investigated and compared to that of TiO₂ films deposited in same conditions, but on glass pre-coated with a SiN_x diffusion barrier (TiO₂/SiN_x/glass films). Once crystallised, both series of TiO₂ films exhibit [001] preferential orientation corresponding to the columnar growth. Grain coalescence associated to a modification of the grain shape is only observed in TiO₂/glass films for annealing temperatures higher than 450 °C, whereas neither microstructural nor structural change is observed in TiO₂/SiN_x/glass films. The Na-contaminated TiO₂ films exhibit different photocatalytic behaviour with the annealing temperature compared to the Na-free TiO₂ films. A discussion is finally based on these differences.     

Characterization of sol-gel synthesised lead-free (1 − x)Na0.5Bi0.5TiO3-xBaTiO3-based ceramics

The crystal structure, microstructure, dielectric and ferroelectric properties of (1 − x)Na_0.5Bi_0.5TiO₃-xBaTiO₃ ceramics with x = 0, 0.03, 0.05, 0.07 and 0.1 are investigated. A structural variation according to the system composition was investigated by X-ray diffraction (XRD) analyses. The results revealed that the synthesis temperature for pure perovskite phase powder prepared by the present sol-gel process is much lower (800 °C), and a rhombohedral-tetragonal morphotropic phase boundary (MPB) is found for x = 0.07 composition which showing the highest remanent polarization value and the smallest coercive field. The optimum dielectric and piezoelectric properties were found with the 0.93Na_0.5Bi_0.5TiO₃-0.07BaTiO₃ composition. The piezoelectric constant d₃₃ is 120 pC/N and good polarization behaviour was observed with remanent polarization (P_r) of 12.18 pC/cm², coercive field (E_c) of 2.11 kV/mm, and enhanced dielectric properties ?_r > 1500 at room temperature. The 0.93Na_0.5Bi_0.5TiO₃-0.07BaTiO₃-based ceramic is a promising lead-free piezoelectric candidate for applications in different devices.     

Low temperature sintering and microwave dielectric properties of (Mg0.7Zn0.3)0.95Co0.05TiO3 ceramics with BaCu(B2O5) additions

The effects of BaCu(B₂O₅) additives on the sintering temperature and microwave dielectric properties of (Mg_0.7Zn_0.3)_0.95Co_0.05TiO₃ ceramics were investigated. The (Mg_0.7Zn_0.3)_0.95Co_0.05TiO₃ ceramics were not able to be sintered below 1000 °C. However, when BaCu(B₂O₅) were added, they were sintered below 1000 °C and had the good microwave dielectric properties. It was suggested that a liquid phase with the composition of BaCu(B₂O₅) was formed during the sintering and assisted the densification of the (Mg_0.7Zn_0.3)_0.95Co_0.05TiO₃ ceramics at low temperature. BaCu(B₂O₅) powders were produced and used to reduce the sintering temperature of the (Mg_0.7Zn_0.3)_0.95Co_0.05TiO₃ ceramics. Good microwave dielectric properties of Q × f = 35,000 GHz, ?_r = 18.5.0 and τ_f = −51 ppm/°C were obtained for the (Mg_0.7Zn_0.3)_0.95Co_0.05TiO₃ ceramics containing 7 wt.% mol% BaCu(B₂O₅) sintered at 950 °C for 4 h.