Influence of fiber wettability on the interfacial adhesion of continuous fiber‐reinforced PPESK composite

Interfacial adhesion between fiber and matrix has a strong influence on composite mechanical performance: better interfacial adhesion can enhance composite transverse properties, flexural properties, and interlaminar shear strength, and so on. To exploit the reinforcement potential of the fibers in advanced composite, it is necessary to reach a deeper understanding on the relation between fiber wettability and interfacial adhesion. In our experiment, we study the influence of fiber wettability on interfacial properties of fiber/PPESK composites by choosing three kinds of fibers with different wettabilities. The relation between fiber wettability and surface free energy was discussed, and the influence of fiber wettability on the interfacial property of fiber/PPESK composites was analyzed. Results indicate that higher surface free energy can enhance the wettability between fiber and matrix, and the humid resistance and interfacial adhesion can be improved at the same time. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2544–2551, 2006     

CPE对纳米CaCO3增韧PVC复合材料界面和性能的影响

研究了CaCO3/CPE(氯化聚乙烯)/PVC(聚氯乙烯)纳米复合材料的结构和性能,探讨了CPE对纳米CaCO3/PVC复合材料界面作用和力学性能的影响. SEM结果显示,引入CPE可明显改善纳米CaCO3颗粒在PVC基体中的分散性和相容性,提高其界面作用. 引入界面作用参数定量表征纳米CaCO3颗粒与基体之间的界面结合作用,证实随着CPE加入量的增大,基体和颗粒之间的界面作用逐渐增大. 力学性能研究表明,相对于仅用纳米CaCO3增韧PVC,在CPE加入量为PVC的0~8%(w)范围内,用CPE和纳米CaCO3协同增韧可以更好地提高复合材料的冲击强度. 复合材料的冲击强度在CaCO3/CPE/PVC质量比为25/8/100时达到纯PVC的5.6倍,是纳米CaCO3/PVC(25/100)体系的2倍.     

Effects of surface modification of carbon nanofibers on the mechanical properties of polyamide 1212 composites

In this study, the effects of carbon nanofiber (CNF) surface modification on mechanical properties of polyamide 1212 (PA1212)/CNFs composites were investigated. CNFs grafted with ethylenediamine (CNF‐g‐EDA), and CNFs grafted with polyethyleneimine (CNF‐g‐PEI) were prepared and characterized. The mechanical properties of the PA1212/CNFs composites were reinforced efficiently with addition of 0.3 wt % modified CNFs after drawing. The reinforcing effect of the drawn composites was investigated in terms of interfacial interaction, crystal orientation, crystallization properties and so on. After the surface modification of CNFs, the interfacial adhesion and dispersion of CNFs in PA1212 matrix were improved, especially for CNF‐g‐PEI. The improved interfacial adhesion and dispersion of CNFs in PA1212 matrix was beneficial to reinforcement of the composites. Compared with pure PA1212, improved degree of crystal orientation in the PA1212/CNF‐g‐PEI (CNF‐g‐EDA) composites was responsible for reinforcement of mechanical properties after drawing. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41424.     

聚丙烯/废印刷电路板非金属粉复合材料的结构与性能

以废印刷电路板非金属粉(废PCB粉)为填料,采用熔融共混法制备了聚丙烯/废印刷电路板非金属粉复合材料,通过差示扫描量热分析(DSC) 、热重分析(TGA)、动态力学性能分析(DMA) 和扫描电镜分析（SEM）等方法,研究了废PCB粉和PP在不同质量配比下,复合材料的结晶熔融行为、热稳定性能、动态力学性能和冲击断面形貌。结果显示：随着废PCB粉的加入,复合材料的结晶速率和结晶度提高,热稳定性增强,储能模量得到提高,但熔点、力学损耗因子峰值和玻璃化转变温度有所下降;废PCB粉均匀分布于PP基体中,界面黏结性较好。     

Poly(ether ether ketone)/wrapped graphite nanosheets with poly(ether sulfone) composites: Preparation,mechanical properties,and tribological behavior

Antiwear composites with extraordinary tribological performances and good mechanical/thermal properties were developed by the dispersion of poly(ether sulfone) (PES) wrapped graphite nanosheets (GNSs) inside a poly(ether ether ketone) (PEEK) matrix via melt blending. The tribological behaviors and the mechanical/thermal properties of the composites were carefully investigated. Compared with pure PEEK and PEEK/GNS composites, the PEEK/wrapped GNS composites exhibited considerable enhancements in those performances; these were attributed to the eliminated layer of PES; this elimination not only eliminated the GNS aggregation inside the PEEK matrix for homogeneous distribution inside the PEEK matrix but also enhanced the interfacial adhesion between the PEEK and wrapped GNSs. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41728.     

Matrix formulation and interfacial enhancement of an aeronautical carbon fabric/epoxy composites fabricated via resin transfer molding (RTM) technique

Flexural strength and interlaminar shear strength of fiber-reinforced composites are among the most concerned properties in the aeronautical sector, which are ameliorated in combination through matrix formulation and interfacial enhancement in this study. A thermosetting matrix resin consisting of diglycidyl ether of bisphenol A and diglycidyl ester of aliphatic cyclo was formulated to cater to the requirements of carbon fabric/epoxy composites fabricated by resin transfer molding (RTM) technique. The toughness and thermal stability of the formulated epoxy resin were studied in consideration of the compromise among processability, thermal and mechanical properties for potential aeronautical applications. The processability of the matrix resin suitable for RTM technique was evaluated with respect to temperature-dependent and time-dependent viscosity. A regime for the curing and post-curing cycles was established according to the differential scanning calorimeter data. Air plasma is introduced herein as a technique to enhance the interfacial adhesion of carbon fabric/epoxy composites. Composites based on the epoxy system and plasma-treated carbon fabric were fabricated using the RTM technique. The reactive groups introduced by plasma treatment are responsible for the significant improvements of mechanical properties of the resulting composites. The microscopy pictures of the fracture surfaces confirm that the failure mode of carbon fabric/epoxy composites has changed initially from primarily adhesive failure to cohesive failure.     

Mechanical properties and failure mode of thermoplastic elastomers from natural rubber/poly(methyl methacrylate)/natural rubber-g-poly(methyl methacrylate) blends

The mechanical properties and fracture behavior of natural rubber/poly-(methyl methacrylate) blends were investigated as a function of composition, graft copolymer concentration, and mixing conditions. The mechanical properties and failure behavior vary with the blend ratio, graft copolymer concentration, and mixing conditions. Various two-phase models were used to fit the experimental mechanical properties. Mechanical properties such as stress–strain behavior, tensile strength, tensile modulus, tear strength, and Izod impact strength were evaluated as a function of compatibilizer concentration. The domain size of the dispersed phase decreases with graft copolymer concentration followed by a leveling off at higher concentration. The mechanical properties attain a maximum value at the leveling point, which is an indication of interfacial saturation and the attainment of maximum interfacial adhesion between the homopolymers. Tensile and tear fracture surfaces were examined by scanning electron microscopy. The detachment of the dispersed domains from the matrix is an indication of no adhesion between the two phases in the case of uncompatibilized blends. Microfibrils between the matrix and the dispersed phase indicate a sign of interfacial adhesion between the phases in the case of compatibilized blends. © 1997 John Wiley & Sons, Inc. J Appl Polm Sci 65:1245–1255, 1997     

Processing and properties of injection molded thermoplastic composites reinforced with melt processable glasses

This work was concerned with evaluating the properties of injection molded composites comprising polyetherimide (PEI) and polyetheretherketone (PEEK) reinforced with various lower T_g melt processable phosphate glasses. Composites were produced utilizing a variety of glass and resin combinations in order to ascertain the effects of factors such as glass concentration and viscosity of the components on the mechanical properties of the composite blends. Changes in the rheological and interfacial properties of the blends obtained by varying the resins and phosphate glasses used during processing resulted in a variety of reinforcing morphologies consisting of glass beads, ribbons, and an interpenetrating network structure. The large variations in the glass phase morphologies obtained during injection molding led to composites that displayed a wide range of properties. Generally, it was found that the use of resin/glass combinations that minimized the viscosity difference between the components resulted in composites displaying the best overall mechanical properties. The stiffness of the composites was found to increase with glass concentration with loadings up to 45 vol% glass, leading to moduli 3‐4 times greater than those of the neat resins. While the addition of the phosphate glasses produced significant enhancements in the stiffness of the composite blends, the strength often fell to values 2‐3 times lower than those of the neat resins.     

Towards Quantifying Interfacial Adhesion in the Ternary Blends with Matrix/Shell/Core-Type Morphology

We quantified interfacial adhesion in ternary blends with matrix/shell/core microstructure based on mechanical properties assessments. Various HDPE-based ternary blends containing PA-6/EVOH core/shell droplets were prepared by changing composition and processing temperature. The theoretical predictions of tensile properties were compared with experimental data; thereby considerable shift in experimental modulus from lower to upper limit observed over a 10°C increase in melting temperature. This confirmed the impact of blending temperature on matching the predicted values with experimental data. The meaningful trend observed in tensile characteristics of ternary blends simply gives an understanding of interfacial adhesion degree in ternary blend showing matrix/shell/core microstructure.     

Fully biodegradable blends of poly(l-lactide) and poly(ethylene succinate): Miscibility, crystallization, and mechanical properties

Both poly(l-lactide) (PLLA) and poly(ethylene succinate) (PES) are biodegradable semicrystalline polyesters. The disadvantages of poor mechanical properties and slow crystallization rate of PLLA limit its wide application. Fully biodegradable polymer blends were prepared by blending PLLA with PES. Miscibility, crystallization behavior, and mechanical properties of PLLA/PES blends were investigated by differential scanning calorimetry (DSC), polarizing optical microscopy (POM), wide angle X-ray diffraction (WAXD), scanning electron microscopy (SEM), and tensile tests in this work. Experimental results indicated that PLLA was immiscible with PES. Crystallization of PLLA/PES blends was studied by DSC using two-step crystallization condition and analyzed by the Avrami equation. The crystallization rate of PLLA at 100 °C was accelerated with the increase of PES in the blends while the crystallization mechanism did not change. In the case of the isothermal crystallization of PES at 67.5 °C, the crystallization mechanism did not change, and the crystallization rate decreased with the increase of PLLA. The mechanical properties of PLLA/PES blends were examined by tensile testing. The elongation at break of PLLA was improved significantly in the blends, while its considerably high Young's modulus was still kept. SEM images of fracture surfaces indicated that the fracture behavior of PLLA/PES blends changed from brittle fracture to ductile fracture behavior in the blends.     

Processability,morphology and mechanical properties of wood flour reinforced high density polyethylene composites

Abstract

Wood flour reinforced high density polyethylene (HDPE) composites have been prepared and their rheological properties measured. The melt viscosity decreased as the processing temperature increased and the wood flour content decreased. A power law model was used to describe the pseudoplasticity of these melts. Adding wood flour to HDPE produced an increase in tensile strength and modulus. Composites compounded in a twin screw extruder and treated with a coupling agent (vinyltrimethoxysilane) or a compatibliser (HDPE grafted with maleic anhydride) exhibited better mechanical properties than the corresponding unmodified composites because of improved dispersion and good adhesion between the wood fibre and the polyalkene matrix. Scanning electron microscopy of the fracture surfaces of these composites showed that both the coupling agent and compatibiliser gave superior interfacial strength between the wood fibre and the polyalkene matrix.     

Fracture toughness and morphology of phenolphthalein poly(ether sulfone)–thermotropic liquid crystalline polymer blends

Blends of a new phenolphthalein poly(ether sulfone) (PES-C) and a thermotropic liquid crystalline polymer (LCP) were prepared by melt-blending in a twin-screw extruder. Rheological properties, fracture toughness, K_IC, and morphology of the blends were studied. It was found that the addition of LCP could reduce the melting viscosity and improve the fracture toughness of the PES-C matrix. The morphology of the LCP phase for the fractured section changed with increasing LCP content in the blend from dropletlike to fibrillar and layered structure. Strong interfacial adhesion could be observed at a lower content of LCP. The toughening mechanisms by blending LCP were also discussed. © 1994 John Wiley & Sons, Inc.     

Influence of the surface modification of a filler on the properties of high‐impact polystyrene composites

A novel technique of surface modification was used to treat nanomodified aluminum trihydrate (nano‐CG‐ATH). The results of the surface modification were characterized with transmission electron microscopy and Fourier transform infrared spectra. The effects of the surface modification on the properties of high‐impact polystyrene (HIPS) composites were studied with limiting oxygen index (LOI) and mechanical tests. The dispersion of nano‐CG‐ATH in the HIPS matrix and the interfacial adhesion between them were observed with transmission electron microscopy and scanning electron microscopy. The experimental results demonstrate that the surface of nano‐CG‐ATH was successfully grafted by an organic substance, and the dispersion of treated nano‐CG‐ATH in ethanol was better than that of untreated nano‐CG‐ATH. At high loadings, the mechanical properties and LOI values of the HIPS composites with treated nano‐CG‐ATH were higher than those of the HIPS composites with untreated nano‐CG‐ATH. The dispersion of treated nano‐CG‐ATH in the HIPS matrix was better than that of untreated nano‐CG‐ATH in the HIPS matrix. Also, the interfacial adhesion between the HIPS matrix and treated nano‐CG‐ATH was better than that between the HIPS matrix and untreated nano‐CG‐ATH. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Liquid-crystal polymer fiber production and reinforcing in ribbons of poly(ether imide)/vectra-B blends

Blends of poly(ether imide) (PEI) with a liquid-crystal polymer (Vectra-B950) were extruded into ribbon. Two PEI-rich compositions at three different draw ratios were obtained, and the miscibility and morphology of the blends analyzed. The tensile properties of the ribbons were determined, both in the processing and in the perpendicular direction and were compared with those of the pure PEI. Results showed that PEI/Vectra blends are immiscible and that complex structures were obtained as a consequence of extrusion. The blend composition and the draw ratio determined to a great extent the mechanical properties of the blends. The interfacial adhesion between blend components is low, but enough to break the LCP fibers when significant aspect ratios are attained.     

Chemical treatment of wood fiber and its reinforced unsaturated polyester composites

In order to enhance the interfacial adhesion between wood fiber and an unsaturated polyester matrix (UPE), acrylic acid (acrylic acid)/poly(methyl methacrylate), and (acrylic acid)/silanization (AAS) were used to treat the wood fibers. The mechanical properties and the impact fracture surfaces of the prepared composites were measured and characterized, and the fracture mechanism of these kinds of composites was analyzed. The results showed that the AAS composites possessed the optimum comprehensive mechanical properties. When the weight fraction of wood fiber was 16%, the flexural strength and flexural modulus of the AAS composites were increased by 28.9 and 51.8%, respectively, compared to those of untreated composites. The highest tensile strength and lowest water absorption were also noted for AAS composites. These composites possessed the strongest interfacial adhesion between wood fiber and the UPE matrix. J. VINYL ADDIT. TECHNOL., 19:18–24, 2013. © 2013 Society of Plastics Engineers     

Studies on the mechanical and mechanical interfacial properties of carbon–carbon composites impregnated with an oxidation inhibitor

In this work, the relationships between work of adhesion and fracture toughness parameters, such as work of fracture (W_f), the critical stress intensity factor (K_IC), and the specific fracture energy (G_IC), of carbon–carbon composites (C/C composites) were investigated. The impact properties of the composites were also studied in the context of differentiating between the initiation and propagation energies for failure behavior. Composites consisting of different contents of the oxidation inhibitor MoSi₂ displayed an increase of the work of adhesion between the fibers and the matrix, which improved both the fracture toughness and impact properties of the composites. The 12 wt% MoSi₂ composites exhibited the highest mechanical and mechanical interfacial properties. This was probably due to the improvement of the London dispersive component, W_A^L, of the work of adhesion, resulting in an increase in the interfacial adhesion force among the fibers, filler, and matrix in this system.     

Effects of alkali and silane treatment on the mechanical properties of jute‐fiber‐reinforced recycled polypropylene composites

Jute‐fibers‐reinforced thermoplastic composites are widely used in the automobile, packaging, and electronic industries because of their various advantages such as low cost, ease of recycling, and biodegradability. However, the applications of these kinds of composites are limited because of their unsatisfactory mechanical properties, which are caused by the poor interfacial compatibility between jute fibers and the thermoplastic matrix. In this work, four methods, including (i) alkali treatment, (ii) alkali and silane treatment, (iii) alkali and (maleic anhydride)‐polypropylene (MAPP) treatment, and (iv) alkali, silane, and MAPP treatment (ASMT) were used to treat jute fibers and improve the interfacial adhesion of jute‐fiber‐reinforced recycled polypropylene composites (JRPCS). The mechanical properties and impact fracture surfaces of the composites were observed, and their fracture mechanism was analyzed. The results showed that ASMT composites possessed the optimum comprehensive mechanical properties. When the weight fraction of jute fibers was 15%, the tensile strength and impact toughness were increased by 46 and 36%, respectively, compared to those of untreated composites. The strongest interfacial adhesion between jute fibers and recycled polypropylene was obtained for ASMT composites. The fracture styles of this kind of composite included fiber breakage, fiber pull‐out, and interfacial debonding. J. VINYL ADDIT. TECHNOL., 2010. © 2010 Society of Plastics Engineers.     

Mechanical properties of woodflour/linseed oil resin composites

The purpose of this project was to obtain new composites using filler and resin obtained from renewable resources, combining low cost and good mechanical properties. The matrix consisted of a polyester resin synthesized from linseed oil and further crosslinked with styrene in a peroxide‐initiated reaction. Composite materials made from the unsaturated polyester/styrene thermoset and containing various percentages of woodflour were prepared and tested. The relationships between the filler content, porosity fraction, and mechanical properties of the materials were evaluated. The bending modulus and strength of the composites were significantly higher than that of the matrix. Simple models were successfully applied in the analysis of the mechanical properties of the materials. The porosity effect was also considered in the model predictions. The results of the mechanical and dynamic mechanical tests, the scanning electron micrographs of surface fractures, and the adhesion parameter calculated from the strength models all indicated that there was a strong interfacial interaction between matrix and filler. Copyright © 2005 Society of Chemical Industry     

玻纤增强PPESK复合材料及其性能研究

以溶液共混-共沉淀的方式制备了玻纤增强含二氮杂萘联苯结构的聚醚砜酮(PPESK)复合材料；考察了两种长度的玻纤对GF／PPESK复合材料力学性能的影响，并以较长的玻纤为例，通过SEM对复合材料的形态进行观察，用DSC和TGA对其热性能进行分析，同时分析偶联剂在复合材料中的作用。结果表明：较长的玻纤更有利于提高复合材料的力学性能；当GF含量为20％时，两种GF／PPESK复合材料的力学性能都达到最大。偶联剂的加入对于改善玻纤与PPESK的界面粘结、提高玻纤对PPESK的增强效果具有重要作用。随着玻纤含量的增加，复合材料的玻璃化转变温度和热降解温度都不同程度地提高。     

Mechanical and morphological properties of recycled high‐density polyethylene,filled with calcium carbonate and fly ash

In this study, mechanical and morphological properties of composites made up of recycled high‐density polyethylene (HDPE) filled with calcium carbonate and fly ash (FA) were studied. Interfacial interactions were modified to improve the filler compatibility and mechanical properties of the composites by surface treatment of the FA filler with 3‐amino propyl triethoxy silane. The composites were prepared by using a Thermo Haake Rheomixer. Effect of filler loading and treatment of FA with silane coupling agent on mechanical and morphological properties were investigated and it was found that silane treatment indicated significant improvements on the mechanical properties of the HDPE‐FA composites. The improvement with silane treatment of FA was also confirmed by applying the Pukanszky model. Scanning electron microscopy on the fracture surface of composites had given direct evidence of better interfacial adhesion via silane treatment. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4460–4467, 2006