Selective localization of organophilic clay Cloisite 30B in biodegradable poly(lactic acid)/poly(3-hydroxybutyrate) blends

The influence of selective localization of the nanoclay Cloisite 30B on the morphological, thermal and thermo-mechanical properties of biodegradable poly(lactic acid)/poly(hydroxybutyrate) blends was evaluated in this work. For this, different compounds were obtained by adding the filler in a single phase or mixed with the two matrices simultaneously by melting processing. The simultaneous processing leads to a better dispersion of nanoparticles on the blend and generates a more homogeneous polymer interface, but the properties do not increase in relation to those that were processed in separate steps. For the blends obtained in separated steps, the polymeric domains and, consequently, the superficial tension between phases are better controlled by a nanolayer. Thus, the results obtained in this work indicate that better control of the polymeric interfaces can generate a more significant effect on the thermal and thermo-mechanical properties of nanostructured blends than just a good dispersion of the fillers.     

Preparation and characterization of exfoliated poly(vinyl acetate-co-methyl methacrylate)/Cloisite 30B nanocomposite

Poly(vinyl acetate-co-methyl methacrylate)/Cloisite 30B, P(VAc-co-MMA)/C30B nanocomposite have been prepared via emulsion polymerization method. In the nanocomposite latex preparation sodium lauryl sulfate, ammonium persulfate, and poly(vinyl alcohol) were as anionic emulsifier, conventional anionic initiator, and stabilizer, respectively. The resulting P(VAc-co-MMA)/C30B nanocomposites with various filler contents were characterized using elemental analysis, Fourier transform infrared spectroscopy, X-ray diffraction (XRD), scanning electron microscopy, transmission electron microscopy (TEM), and atomic force microscopy. The effects of various C30B contents on the polymerization rate and monomer conversion of P(VAc-co-MMA)/C30B were studied. Thermal properties of the nanocomposite were studied by dynamic mechanical thermal analysis. The XRD and TEM results demonstrated that the synthesized polymer chains were aggregated into the C30B interlayer regions and consequently complete exfoliation was produced.     

Blends of poly(ε‐caprolactone‐b‐lactic acid) and poly(lactic acid) for hot‐melt applications

The condensation reaction product of poly(lactic acid) (PLA) and a hydroxyl‐terminated four‐armed poly(ε‐caprolactone) (PCL) was studied by size‐exclusion chromatography, DSC, and NMR. The use of both L ‐lactic acid (LLA) and rac‐lactic acid (rac‐LA) was studied and the use of two different catalysts, stannous 2‐ethylhexanoate [Sn(Oct)₂] and ferrous acetate [Fe(OAc)₂], was also investigated. The thermal stability and adhesive properties were also measured for the different formulations. The characterization results suggested the formation of a blend of PLA and a block‐copolyester of PLA and PCL. The results further indicated partial miscibility in the amorphous phase of the blend showing only one glass‐transition temperature in most cases, although no randomized structures could be detected in the block‐copolymers. The polymerization in the Fe(OAc)₂‐catalyzed experiments proceeded slower than in the Sn(Oct)₂‐catalyzed experiments. The discoloring of the polymer was minor when Fe(OAc)₂ was used as catalyst, but significant when Sn(Oct)₂ was used. The ferrous catalyst also caused a slower thermal degradation. Differences in the morphology and in the adhesive properties could be related to the stereochemistry of the poly(lactic acid). © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 196–204, 2004     

Synthesis and characterization of poly(L‐lactic acid)‐b‐poly(ethylene terephthalate‐co‐sebacate)‐b‐poly(L‐lactic acid) copolyesters

Random copolyester namely, poly(ethylene terephthalate‐co‐sebacate) (PETS), with relatively lower molecular weight was first synthesized, and then it was used as a macromonomer to initiate ring‐opening polymerization of l ‐lactide. ¹H NMR quantified composition and structure of triblock copolyesters [poly(l ‐lactic acid)‐b‐poly(ethylene terephthalate‐co‐sebacate)‐b‐poly(l ‐lactic acid)] (PLLA‐PETS‐PLLA). Molecular weights of copolyesters were also estimated from NMR spectra, and confirmed by GPC. Copolyesters exhibited different solubilities according to the actual content of PLLA units in the main chain. Copolymerization effected melting behaviors significantly because of the incorporation of PETS and PLLA blocks. Crystalline morphology showed a special pattern for specimen with certain composition. It was obvious that copolyesters with more content of aromatic units of PET exhibited increased values in both of stress and modulus in tensile test. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Synthesis of poly(lactic acid)‐based polyurethanes

Poly(lactic acid) (PLA) is a biodegradable aliphatic polyester, but its brittleness makes it unsuitable for many packaging and appliance applications. The goal of the work reported was to create novel poly(ester urethane)s that incorporate biodegradable poly(lactic acid) diols (PLA‐OHs) and good mechanical properties of increased molecular weight via crosslinked network formation for engineering plastics applications. Three kinds of polyols (PLA‐OHs, PLA‐OHs/poly(tetramethylene ether) glycol or PLA‐OHs/poly(butylene adipate) glycol (PBA)) and two kinds of diisocyanates (4,4‐diphenylmethane diisocyanate (MDI) or toluene 2,4‐diisocyanate (TDI)) were chosen for the soft and hard segments to compare their mechanical properties. In addition, 1,4‐butanediol and trimethylolpropane were each used as chain extender agents. Results showed the PLA/PBA‐polyurethanes (PLA/PBA‐PUs) of the MDI series and the PLA/PBA‐PUs of the TDI series had improved thermal stability and enhanced mechanical properties. Degradation behavior showed the PLA‐based polyurethanes could be degraded in phosphate‐buffered saline solution and enzyme solution. © 2012 Society of Chemical Industry     

Degradation of poly(D,L‐lactic acid)‐b‐poly(ethylene glycol)‐b‐poly(D,L‐lactic acid) copolymer by electron beam radiation

This article investigates the effects of electron beam (EB) radiation on poly(D ,L ‐lactic acid)‐b‐poly (ethylene glycol) copolymer (PLA‐b‐PEG‐b‐PLA). The copolymer films were EB irradiated at doses from 0 to 100 kGy. The degradation of these films was studied by measuring the changes in their molecular weight, mechanical and thermal properties. The dominant effect of EB radiation on PLA‐b‐PEG‐b‐PLA is chain‐scission. With increasing irradiation dose, recombination reactions or partial crosslinking may occur in addition to chain scission. The degree of chain scission G_s and crosslinking G_x of sample are calculated to be 0.213 and 0.043, respectively. A linear relationship is also established between the decreases in molecular weight with increasing irradiation dose. Elongation at break of the irradiated sample decreases significantly, whereas its tensile strength decreases slightly. The glass transition temperature (T_g) is basically invariant as a function of irradiation dose. Thermogravimetric analysis shows that its thermal stability decreases with increasing dose. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Degradation of poly(D,L‐lactic acid)‐b‐poly(ethylene glycol) copolymer and poly(L‐lactic acid) by electron beam irradiation

This article investigated the effects of electron beam (EB) irradiation on poly(D ,L ‐lactic acid)‐b‐poly(ethylene glycol) copolymer (PLEG) and poly(L ‐lactic acid) (PLLA). The dominant effect of EB irradiation on both PLEG and PLLA was chain scission. With increasing dose, recombination reactions or partial crosslinking of PLEG can occur in addition to chain scission, but there was no obvious crosslinking for PLLA at doses below 200 kGy. The chain scission degree of irradiated PLEG and PLLA was calculated to be 0.213 and 0.403, respectively. The linear relationships were also established between the decrease in molecular weight with increasing dose. Elongation at break of the irradiated PLEG and PLLA decreased significantly, whereas the tensile strength and glass transition temperature of PLLA decreased much more significantly compared with PLEG. The presence of poly(ethylene glycol) (PEG) chain segment in PLEG was the key factor in its greater stability to EB irradiation compared with PLLA. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Factors affecting the degradation and drug‐release mechanism of poly(lactic acid) and poly[(lactic acid)‐co‐(glycolic acid)]

This paper reviews the most important factors affecting the degradation and drug‐release rate of bio‐erodible polymers for better control in biomedical applications. There are several factors that influence the overall rate of degradation, in addition to pH and copolymer composition. In general, polymer degradation is accelerated by greater hydrophilicity in the backbone or end groups, lesser crystallinity, lower average molecular weight, and smaller size of the finished device. At the moment, literature reflects contradictions about the role played by chemically reactive additives, crystallinity and degradation path. Factors affecting degradation and drug‐release rate are discussed in their decreasing order of importance, including intrinsic properties of polymers and processing parameters. Copyright © 2004 Society of Chemical Industry     

Intrinsic flame retardancy of poly(lactic acid) bead foams

Linear economy models are no longer acceptable for the plastic industry and a change to a sustainable circular plastic economy must take place. In the field of thermoplastic foams, the biopolymer poly(lactic acid) (PLA) is a suitable alternative for fossil based foams like polystyrene. However, the production of PLA bead foams is still a challenge. In regards to circular plastic economy products, a reduction of the needed polymer additives is aspired to simplify the union of end-of-life plastic streams. Flame retardants (FR) are required in many applications and are often the largest proportion of additives. It turns out that the removal of FRs, for example the removal of the REACh registered FR hexabromocyclododecane for polystyrene foams, requires a great effort. This paper shows that PLA bead foams require no FR to achieve a class E classification for construction products. Therefore, nine PLA types are analyzed by differential scanning calorimetry, thermogravimetric analysis, gel permeation chromatography, and rheotens measurements. From five types, PLA bead foams could be produced with two different densities. In addition, PLA bead foams containing 1.5 wt% alkoxy amine FR were produced. The flammability of the PLA bead foams was investigated by LOI, DIN-4102-1-B2, and cone calorimeter tests.     

Compatibilization of the poly(lactic acid)/poly(propylene carbonate) blends through in situ formation of poly(lactic acid)‐b‐poly(propylene carbonate) copolymer

The in situ formation of poly(lactic acid)‐b‐poly(propylene carbonate) (PLA‐b‐PPC) block copolymers were carried out by the reaction between PLA and PPC in the presence of tetrabutyl titanate via transesterification. Molecular weight measurements and ¹³C nuclear magnetic resonance spectroscopy revealed that PLA‐b‐PPC block copolymers with higher molecular weight were obtained by controlling the reactivity point ratio between PLA chains and PPC chains in PLA/PPC reaction system. The sample with a composition of PLA:PPC = 40:60 (wt %) and a catalyst amount of 0.5 wt % had a more proportionable reactivity point ratio between PLA chains and PPC chains compared with other samples, resulting in a most conspicuous transesterification and inconspicuous chain scission reaction. Therefore, its high molecular weight fraction (M_w > 40.0 × 10⁴) increased 80%. The formation of macromolecular PLA‐b‐PPC copolymer could strengthen the entanglement between PLA and PPC molecular chains, which resulted in an increased viscosity of blends at low shear rate. In addition, the elongation at break of sample with a composition of PLA:PPC = 40:60 (wt %) and a catalyst amount of 0.5 wt % was nearly as twice as which without catalyst because of the improving miscibility of PLA domains and PPC matrix by the compatibilization of PLA‐b‐PPC copolymer. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46009.     

Enhanced crystallization rate and mechanical properties of poly(l‐lactic acid) by stereocomplexation with four‐armed poly(ϵ‐caprolactone)‐block‐poly(d‐lactic acid) diblock copolymer

Poly(l ‐lactic acid) (PLLA) was blended with a series of four‐armed poly(? ‐caprolactone)‐block ‐poly(d ‐lactic acid) (4a‐PCL‐b ‐PDLA) copolymers in order to improve its crystallization rate and mechanical properties. It is found that a higher content of 4a‐PCL‐b ‐PDLA copolymer or longer PDLA block in the copolymer lead to faster crystallization of the blend, which is attributed to the formation of stereocomplex crystallites between PLLA matrix and PDLA blocks of the 4a‐PCL‐b ‐PDLA copolymers. Meanwhile, the PDLA block can improve the miscibility between flexible PCL phase and PLLA phase, which is beneficial for improving mechanical properties. The tensile results indicate that the 10% 4a‐PCL_5k‐b ‐PDLA_5k/PLLA blend has the largest elongation at break of about 72% because of the synergistic effects of stereocomplexation between enantiomeric PLAs, multi‐arm structure and plasticization of PCL blocks. It is concluded that well‐controlled composition and content of 4a‐PCL‐b ‐PDLA copolymer in PLLA blends can significantly improve the crystallization rate and mechanical properties of the PLLA matrix. © 2017 Society of Chemical Industry     

Compatibilization of poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)–poly(lactic acid) blends with diisocyanates

Poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV) was blended with poly(lactic acid) (PLA) with various reactive processing agents to decrease its brittleness and enhance its processability. Three diisocyanates, namely, hexamethylene diisocyanate, poly(hexamethylene diisocyanate), and 1,4‐phenylene diisocyanate, were used as compatibilizing agents. The morphology, thermomechanical properties, and rheological behavior were investigated with scanning electron microscopy, thermogravimetric analysis, differential scanning calorimetry, tensile testing, dynamomechanical thermal analysis in torsion mode (dynamic mechanical analysis), and oscillatory rheometry with a parallel‐plate setup. The presence of the diisocyanates resulted in an enhanced polymer blend compatibility; this led to an improvement in the overall mechanical performance but did not affect the thermal stability of the system. A slight reduction in the PHBV crystallinity was observed with the incorporation of the diisocyanates. The addition of diisocyanates to the PHBV–PLA blend resulted in a notable increase in the final complex viscosity at low frequencies when compared with the same system without compatibilizers. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44806.     

Mechanical properties of poly(ε‐caprolactone) and poly(lactic acid) blends

The aim of this work was to better understand the performance of binary blends of biodegradable aliphatic polyesters to overcome some limitations of the pure polymers (e.g., brittleness, low stiffness, and low toughness). Binary blends of poly(ε‐caprolactone) (PCL) and poly(lactic acid) (PLA) were prepared by melt blending (in a twin‐screw extruder) followed by injection molding. The compositions ranged from pure biodegradable polymers to 25 wt % increments. Morphological characterization was performed with scanning electron microscopy and differential scanning calorimetry. The initial modulus, stress and strain at yield, strain at break, and impact toughness of the biodegradable polymer blends were investigated. The properties were described by models assuming different interfacial behaviors (e.g., good adhesion and no adhesion between the dissimilar materials). The results indicated that PCL behaved as a polymeric plasticizer to PLA and improved the flexibility and ductility of the blends, giving the blends higher impact toughness. The strain at break was effectively improved by the addition of PCL to PLA, and this was followed by a decrease in the stress at break. The two biodegradable polymers were proved to be immiscible but nevertheless showed some degree of adhesion between the two phases. This was also quantified by the mechanical property prediction models, which, in conjunction with material property characterization, allowed unambiguous detection of the interfacial behavior of the polymer blends. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Mechanical and thermal properties of starch‐filled poly(D,L‐lactic acid)/poly(hydroxy ester ether) biodegradable blends

The mechanical, structural, and thermal properties of injection‐molded composites of granular cornstarch, poly(D ,L ‐lactic acid) (PDLLA), and poly(hydroxy ester ether) (PHEE) were investigated. These composites had high tensile strengths, ranging from 17 to 66 MPa, at starch loadings of 0–70 wt %. Scanning electron microscopy micrographs of fracture specimens revealed good adhesion between the starch granule and the polymer matrix, as evidenced by broken starch granules. The adhesion of the starch granules to the polymer matrix was the greatest when the matrix PDLLA/PHEE ratios ranged from zero to unity. At a PDLLA/PHEE ratio of less than unity, as the starch content increased in the composites, there was an increase in the tensile strength and modulus, with a concurrent decrease in elongation. The effects of starch on the mechanical properties of starch/PDLLA composites showed that as the starch content of the composite increased, the tensile strength and elongation to break decreased, whereas Young's modulus increased. In contrast, the tensile strength of starch/PHEE composites increased with increasing starch content. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1775–1786, 2003     

Synthesis and thermal properties of poly(methyl methacrylate)‐poly(L‐lactic acid)‐poly(methyl methacrylate) tri‐block copolymer

Poly(methyl methacrylate)‐poly(L ‐lactic acid)‐poly(methyl methacrylate) tri‐block copolymer was prepared using atom transfer radical polymerization (ATRP). The structure and properties of the copolymer were analyzed using infrared spectroscopy, gel permeation chromatography, nuclear magnetic resonance (¹H‐NMR, ¹³C‐NMR), thermogravimetry, and differential scanning calorimetry. The kinetic plot for the ATRP of methyl methacrylate using poly(L ‐lactic acid) (PLLA) as the initiator shows that the reaction time increases linearly with ln[M]₀/[M]. The results indicate that it is possible to achieve grafted chains with well‐defined molecular weights, and block copolymers with narrowed molecular weight distributions. The thermal stability of PLLA is improved by copolymerization. A new wash‐extraction method for removing copper from the ATRP has also exhibits satisfactory results. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Examination of starch preprocess drying and water absorption of injection‐molded starch‐filled poly(lactic acid) products

This article focuses on the drying of native maize starch before compounding with poly(lactic acid) (PLA) and on the water absorption of injection‐molded starch‐filled PLA products. The mass loss of starch was examined while drying in a vented oven at various temperatures, and a proposal was made for complete drying. A temperature‐dependent mathematical model was established to describe the moisture loss of native starch. The dried starch was mixed with PLA, compounded with a twin‐screw extruder, and finally injection‐molded into 80 × 80 mm² area, 2‐mm‐thick flat specimens. These specimens were placed into distilled water to analyze the water uptake and the change in mechanical properties and deformation caused by water uptake for 1 month. Another mathematical model was established to describe the water absorption of the specimens. With the proper drying of starch and PLA, a 30 wt% starch content PLA product was injection‐molded with significantly higher tensile strength compared with literature data. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Study of the biodegradable poly(ε‐caprolactone)/clay nanocomposite foams

In this article, biodegradable poly(ε‐caprolactone)/layered silicate nanocomposites were prepared and characterized. The dispersion state of modified clay in PCL matrix and its effect on thermal, rheological and mechanical properties of PCL were studied. The PCL/clay nanocomposites were then foamed using chemical foaming method. Cellular parameters such as mean cell size, cell wall thickness and cell densities of nanocomposite foams with different clay loading were collected. Effect of layered silicate on the structure and mechanical properties of PCL foams were evaluated. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation and degradability of poly(lactic acid)–poly(ethylene glycol)–poly(lactic acid)/SiO2 hybrid material

Poly(lactic acid)–poly(ethylene glycol)–poly(lactic acid) (PLA‐PEG‐PLA)/SiO₂ hybrid material is prepared by sol–gel method using tetraethoxysilane (TEOS) and PLA‐PEG‐PLA as raw material. From Fourier transform infrared spectroscopy (FTIR) and X‐ray photoelectron spectroscopy (XPS) spectra, the hydroxyl groups of the silica sol derived from partially hydrolysis of TEOS and the unhydrolyzed ethoxy groups of TEOS can react with PLA‐PEG‐PLA. Differential scanning calorimetry (DSC) curves imply that the glass transition temperature (T_g) of PLA‐PEG‐PLA/SiO₂ hybrid material is higher than that of PLA‐PEG‐PLA and increases with the increase of silica content. X‐ray diffraction (XRD) analysis results show that PLA‐PEG‐PLA and PLA‐PEG‐PLA/SiO₂ hybrid material are both amorphous. Field scanning electron microscope (FSEM) photographs show that when PLA‐PEG‐PLA/SiO₂ hybrid material has been degraded for 12 weeks in normal saline at 37°C, a three‐dimensional porous scaffold is obtained, which is available for cell growth and metabolism. Moreover, the hydroxyl (? OH) groups on SiO₂ of PLA‐PEG‐PLA/SiO₂ hybrid material could buffer the acidity resulted from the degradation of PLA, which is beneficial to proliferation of cell in tissue repairing. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Biopolymer foams from Novatein thermoplastic protein and poly(lactic acid)

A batch processing method is used to fabricate foams comprising of a blend of poly(lactic acid) (PLA) and Novatein, a protein‐based thermoplastic. Various compositions of Novatein/PLA are prepared with and without a compatibilizer, PLA grafted with itaconic anhydride (PLA‐g‐IA). Pure Novatein cannot form a cellular structure at a foaming temperature of 80 °C, however, in a blend with 50 wt % of PLA, microcells form with smaller cell sizes (3.36 µm) and higher cell density (8.44 × 10²¹ cells cm^?3) compared to pure PLA and blends with higher amounts of PLA. The incorporation of 50 wt % of semicrystalline Novatein stiffens the amorphous PLA phase, which restrains cell coalescence and cell collapse in the blends. At a foaming temperature of 140 °C, NTP₃₀–PLA₇₀ shows a unique interconnected porous morphology which can be attributed to the CO₂‐induced plasticization effect. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45561.     

Largely improved tensile extensibility of poly(L‐lactic acid) by adding poly(ε‐caprolactone)

Poly(L ‐lactic acid) (PLLA) has good biocompatibility, biodegradability and physical properties. However, one of the drawbacks of PLLA is its brittleness due to the stiff backbone chain. In this work, a largely improved tensile toughness (extensibility) of PLLA was achieved by blending it with poly(ε‐caprolactone) (PCL). To obtain a good dispersion of PCL in the PLLA matrix, blends were prepared via a solution‐coagulation method. An increase in extensibility of PLLA of more than 20 times was observed on adding only 10 wt% of PCL, accompanied by a slight decrease in tensile strength. However, annealing of the samples led to a sharp decrease of extensibility due to phase separation and a change of crystalline structure. To conserve the good mechanical properties of PLLA/PCL blends, the blends were crosslinked via addition of dicumyl peroxide during the preparation process. For the crosslinked blend films, the extensibility was maintained nearly at the original high value even after annealing. Morphological analysis of cryo‐fractured and etched‐smoothed surfaces of the PLLA/PCL blends was carried out using scanning electron microscopy. Differential scanning calorimetry and polarized light microscopy experiments were used to check the possible change of crystallinity, melting point and crystal morphology for both PLLA and PCL after annealing. The results indicated that the combination of solution‐coagulation and crosslinking resulted in a good and stable dispersion of PCL in the PLLA matrix, which is considered as the main reason for the observed improvement of tensile toughness. Copyright © 2010 Society of Chemical Industry