Poly(methyl acrylate-co-methyl methacrylate)/montmorillonite nanocomposites fabricated by soap-free emulsion polymerization

The exfoliated poly(methyl acrylate-co-methyl methacrylate)/montmorillonite (MMT) nanocomposite latex solutions fabricated by soap-free emulsion polymerization were able to cast into a film. The films were transparent and ductile unless more than 5 wt% of MMT was incorporated. With the MMT content higher than 5 wt%, the inflammable residuals of nanocomposites after combustion could preserve their original film profile acting like an inflammable scaffold. Moreover, as 20 wt% MMT was incorporated, the yield strength of the films was increased up to 20 times and Young’s modulus up to 2,000 times. However, the water vapor permeability coefficient of the films was only decreased down to its half value. This unexpected behavior of permeability was associated with the decrease of T _g as the content of MMT was increased, owing to the large difference of the reactivity ratios between methyl acrylate and methyl methacrylate monomers and their differential absorption to the MMT during copolymerization.     

Poly(etherimide)/montmorillonite nanocomposites prepared by melt intercalation

A novel aromatic amine organo‐modifier synthesized in our previous work was used to treat montmorillonite (MMT) and the organo‐modified MMT was used to prepare poly(etherimide) (PEI)/MMT nanocomposites by a melt intercalation method. MMT treated by this amine exhibited large layer‐to‐layer spacing and a high ion‐exchange ratio (>95%). The nanocomposites were characterized with X‐ray diffraction (XRD), transmission electron microscopy (TEM), dynamic mechanical analysis, a universal tester, thermogravimetric analysis, and by differential scanning calorimetry. The results of XRD and TEM showed that the nanocomposites formed exfoliated structures even when the MMT content was 10 wt %. When the MMT content was below 3 wt %, the PEI/MMT nanocomposites were strengthened and toughened at the same time. The nanocomposites also showed marked decreases in coefficient of thermal expansion and solvent uptake. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1857–1863, 2003     

Synthesis and characterization of poly(methyl methacrylate)/montmorillonite nanocomposites by in situ bulk polymerization

Poly(methyl methacrylate)/montmorillonite (MMT) nanocomposites were prepared by in situ bulk polymerization. The results showed that the silicone coupling agent affected the structure and properties of hybrid materials. XRD analysis showed that the dispersion of clay in nanocomposites with silicone‐modified organophilic MMT was more ordered than that in nanocomposites with unmodified organophilic MMT. The glass transition temperature (T_g) of the nanocomposites was 6–15°C higher and the thermal decomposition temperature (T_d) was 100–120°C higher than those of pure PMMA. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2256–2260, 2003     

Preparation,structural characterization,and properties of poly(methyl methacrylate)/montmorillonite nanocomposites by bulk polymerization

Poly(methyl methacrylate) (PMMA)/montmorillonite (MMT) nanocomposites were synthesized by a simple technique of a monomer casting method, bulk polymerization. The products were purified by hot acetone extraction and characterized by Fourier transform infrared spectroscopy, X‐ray diffraction (XRD), transmission electron microscopy (TEM), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), examination of their mechanical properties, and light transmittance testing. Although XRD data did not show any apparent order of the MMT layers in the nanocomposites, TEM revealed parallel MMT layers with interlamellar spacings of an average of 9.8 nm and the presence of remnant multiplets of nonexfoliated layers. Therefore, PMMA chains were intercalated in the galleries of MMT. DSC and TGA traces also corroborated the confinement of the polymer in the inorganic layer by exhibiting the increase of glass‐transition temperatures and mass loss temperatures in the thermogram. Both the thermal stability and the mechanical properties of the products appeared to be substantially enhanced, although the light transmittances were not lost. Also, the materials had excellent mechanical properties. Measurement of the tensile properties of the PMMA/MMT nanocomposites indicated that the tensile modulus increased up to 1013 MPa with the addition of 0.6 wt % MMT, which was about 39% higher than that of the corresponding PMMA; the tensile strength and Charpy notched impact strength increased to 88 MPa and 12.9 kJ/m², respectively. As shown by the aforementioned results, PMMA/MMT nanocomposites may offer new technology and business opportunities. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 348–357, 2005     

Surface mechanical properties of transparent poly(methyl methacrylate)/zirconia nanocomposites prepared by in situ bulk polymerization

Poly(methyl methacrylate)/zirconia (PMMA/ZrO₂) nanocomposites with ZrO₂ content as high as 15 wt% were prepared by modifying non-aqueous synthesized ZrO₂ nanoparticles with methacryloxypropyltrimethoxysilane (MPS) in tetrahydrofuran, dispersing MPS-functionalized ZrO₂ nanoparticles in MMA and following in situ bulk polymerization with controlled pre-polymerization time. The MPS-functionalized ZrO₂ nanoparticles showed an efficient crosslinking role in the polymerization, leading to a complete gel of PMMA at 5 wt% of ZrO₂ content. Homogeneous dispersion of the ZrO₂ nanoparticles at primary particle size level was observed in all nanocomposites, which results in good clarity of the obtained nanocomposites. Hardness tests (pendulum hardness tests and indentation tests) and anti-scratch tests (abrasion tests and nano scratch tests) were employed to probe the surface mechanical properties of the nanocomposites. The properties of nanocomposites as a function of ZrO₂ content, revealing from various characterization techniques, are not consistent and discussed in detail. At low ZrO₂ content, the mechanical properties are enhanced by the formed crosslinking structure. However, remarkable improvements of hardness and scratch resistance of PMMA were achieved when 15 wt% of ZrO₂ content was embedded.     

Poly(methyl methacrylate)/clay nanocomposites by photoinitiated free radical polymerization using intercalated monomer

A series of poly(methyl methacrylate)/montmorillonite (PMMA/MMT) nanocomposite were prepared by successfully dispersing the inorganic nanolayers of MMT clay in an organic PMMA matrix via in situ photoinitiated free radical polymerization. Methyl methacrylate monomer was first intercalated into the interlayer regions of organophilic clay hosts by “click” chemistry followed by a typical photoinitiated free radical polymerization. The intercalated monomer was characterized by FT-IR spectroscopy, elemental analysis and thermogravimetric analysis methods. The intercalation ability of the modified monomer and exfoliated nanocomposite structure were confirmed by X-ray diffraction spectroscopy (XRD), transmission electron microscopy (TEM) and atomic force microscopy (AFM). Thermal stability of PMMA/MMT nanocomposites was also studied by both differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA).     

Poly (styrene‐n‐butyl acrylate‐methyl methacrylate)/silica nanocomposites prepared by emulsion polymerization

Poly (styrene‐n‐butyl acrylate‐methyl methacrylate) (PSBM)/silica nanocomposite was prepared by emulsion polymerization in the presence of oleic acid surface modified nanosilica. The structure, morphology, size, and size distribution were characterized by Fourier transform infrared (FTIR), transmission electron microscopy (TEM), and dynamics laser scattering. The chemical bond was formed between PSBM and nanosilica revealed by FTIR and TEM studies. The composite particles with an averaged diameter ranging from 30 to 80 nm have the core‐shell structure. The effect of silica content on the glass transition temperature T_g, pyrolyze temperature, and rheological behavior of PSBM composites was systematically investigated. The results indicated that the addition of nanosilica could effectively inhibit chain movement, and improved the pyrolyze temperature of PSBM. The steady viscosity and dynamic modulus were strongly dependent on the content and distribution of nanosilica in PSBM nanocomposites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Suspension polymerization of poly(methyl methacrylate)/clay nanocomposites

Polymer/clay nanocomposites (PCNs) of poly(methyl methacrylate) and an organically modified clay, Cloisite 15a, were synthesized in situ with a suspension polymerization technique. The amount of clay present in the PCNs was varied to provide a better understanding of the effect of the clay on the properties of the polymer matrix. However, unexpectedly, we found that the concentration of clay had a dramatic impact on the molecular weight of the polymer matrix, and a relationship between the clay concentration and polymer molecular weight was determined. The PCNs were characterized with size exclusion chromatography (SEC), X‐ray diffraction, transmission electron microscopy, and oscillatory shear rheology. From oscillatory shear rheology, the full master curves for the PCNs were obtained by application of the time–temperature superposition principle. To enable the effect of the clay on the rheology to be quantified, the experimental data was compared to the time‐dependent diffusion model of des Cloizeaux for polydisperse polymer melts, which enabled the polydispersity to be incorporated through the use of the molecular weight distribution obtained via SEC. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Preparation and characterization of poly(methyl methacrylate)/reactive montmorillonite nanocomposites

The poly(methyl methacrylate) (PMMA)/reactive montmorillonite nanocomposites were prepared by emulsion polymerization. The double bonds were introduced to both the surfaces and interlayers of the montmorillonites to obtain the reactive montmorillonites. The structure of the nanocomposites measured by wide angle X‐ray diffraction (WAXD) indicated that the montmorillonites were exfoliated. The average molecular weight of the nanocomposites revealed by gel permeation chromatography (GPC) was larger than that of pure PMMA. The results of thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) indicated that the thermal properties of the nanocomposites were enhanced and could be affected by the amount of the reactive montmorillonites. In addition, the tensile properties of the nanocomposites measured by an Instron testing machine improved and the nanocomposites including 3 wt% reactive montmorillonites showed the best tensile strength. The Young's modulus increased with the addition of the reactive montmorillonites. The aging properties of the nanocomposites had an improvement compared with pure PMMA. The optical properties assessed by UV‐Visible spectroscopy revealed that the transmittance decreased as the amount of the reactive montmorillonites increased. Finally, the mechanism to prepare PMMA/reactive montmorillonite nanocomposites was proposed. POLYM. COMPOS., 37:2396–2403, 2016. © 2015 Society of Plastics Engineers     

Synthesis and properties of poly(methyl methacrylate)/clay nanocomposites using natural montmorillonite and synthetic Fe‐montmorillonite by emulsion polymerization

In this article, Fe‐montmorillonite (Fe‐MMT) was synthesized by hydrothermal method. For the first time, Fe‐MMT was modified by cetyltrimethyl ammonium bromide (CTAB), and poly(methyl methacrylate)(PMMA)/Fe‐MMT nanocomposites were synthesized by emulsion polymerization. Then poly(methyl methacrylate)(PMMA)/natural montmorillonite (Na‐MMT) and PMMA/Fe‐MMT nanocomposites were compared by Fourier transform infrared (FTIR) spectra, X‐ray diffraction (XRD) patterns, transmission electron microscopy (TEM), and thermal gravimetric analysis (TGA). By XRD and TEM, it was found out that the morphology of PMMA/Fe‐MMT nanocomposites was different from that of the PMMA/Fe‐MMT nanocomposites when the content of two types of clay was same in the PMMA matrix. It was possible that the presence of iron may lead to some radical trapping, which enhances intragallery polymerization to be developed to improve layer dispersion in PMMA/Fe‐MMT systems. In TGA curves, the thermal stability and residue at 600°C of PMMA/Fe‐MMT nanocomposites were higher than those of PMMA/Na‐MMT nanocomposites. Those dissimilarities were probably caused by structural Fe ion in the lattice of Fe‐MMT. POLYM. COMPOS., 27:49–54, 2006. © 2005 Society of Plastics Engineers     

The effect of clay modification on the mechanical properties of poly(methyl methacrylate)/organomodified montmorillonite nanocomposites prepared by in situ suspension polymerization

Poly(methylmethacrylate) (PMMA)/montmorillonite (MMT) nanocomposites were prepared by in situ suspension polymerization. MMT was previously organically modified by different modification agents [dioctadecyl dimethyl ammonium chloride (DODAC) and methacrylatoethyltrimethyl ammonium chloride (MTC)] and different modification method (cation‐exchange reaction and grafting reaction), ultimately giving rise to five kinds of organomodified MMT (OMMT). The structure of the OMMT was studied by Wide angle X‐ray diffraction (WAXD) and Fourier transform infrared spectroscopy (FTIR). Meanwhile, the structure of the PMMA/MMT nanocomposites microspheres was also investigated by WAXD. The molecular weight of the polymers extracted from PMMA/MMT nanocomposites was measured by gel permeation chromatograph (GPC). Finally, the mechanical properties of these PMMA/MMT nanocomposites were studied in detail. It was found that large interlayer spacing (d₀₀₁) of OMMT could not entirely ensure an exfoliated structure of resultant PMMA/MMT nanocomposites, while OMMT with relative small d₀₀₁ could still yield exfoliated structure as long as the compatibility between OMMT and polymer matrix was favorable. In addition, the results of mechanical investigation indicated that the compatibility between OMMT and PMMA matrix turned out to be the dominant factor deciding the final mechanical properties of PMMA/MMT nanocomposites. POLYM. COMPOS., 37:1705–1714, 2016. © 2014 Society of Plastics Engineers     

Characterization and Properties of Poly(methyl methacrylate)/Graphene,Poly(methyl methacrylate)/Graphene Oxide and Poly(methyl methacrylate)/p-Phenylenediamine-Graphene Oxide Nanocomposites

In this study, poly(methyl methacrylate)/p-phenylenediamine-graphene oxide, poly(methyl methacrylate)/graphene, and poly(methyl methacrylate)/graphene oxide nanocomposite series were prepared using simple solution blending technique. In poly(methyl methacrylate)/p-phenylenediamine-graphene oxide series, graphene oxide modified with p-phenylenediamine was used to improve its dispersion and interfacial strength with matrix. Morphology study of poly(methyl methacrylate)/p-phenylenediamine-graphene oxide nanocomposite revealed better dispersion of p-phenylenediamine-graphene oxide flakes and gyroid patterning of poly(methyl methacrylate) over the filler surface. Due to nonconducting nature of graphene oxide, there was no significant variation in the thermal or electrical conductivity of these nanocomposites. Thermal conductivity of poly(methyl methacrylate)/p-phenylenediamine-graphene oxide 1.5 was 1.16 W/mK, while the electrical conductivity was found to be 2.3 × 10^?3 S/cm.     

Poly(methyl methacrylate) nanoparticles prepared through microwave emulsion polymerization

The emulsifier‐free emulsion polymerization of methyl methacrylate (MMA) was conducted with microwave irradiation. Superfine and monodisperse poly(methyl methacrylate) (PMMA) microspheres were obtained. Microwave irradiation notably promoted the polymerization reaction. This phenomenon was ascribed to the acceleration of the initiator [potassium persulfate (KPS)] decomposition by microwave irradiation. The experimental results revealed that the apparent activation energy of KPS decomposition decreased from 128.3 to 106.0 kJ/mol with microwave irradiation. The average particle size of the prepared PMMA latex was mainly controlled with the MMA concentration; it increased linearly from 103 to 215 nm when the MMA concentration increased from 0 to 0.3 mol/L and then remained almost constant at MMA concentrations of 0.3–1.0 mol/L. The KPS concentration had no effect on the average particle size, but the particle size dispersity was significantly reduced by a high KPS concentration. With a mixed polymerization phase (water/acetone = 1:3 v/v) or a redox initiation system, PMMA nanoparticles were obtained with an average particle size of 45 or 67 nm, respectively. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2815–2820, 2004     

Styrene-acrylonitrile (SAN) layered silicate nanocomposites prepared by melt compounding

Poly(styrene-co-acrylonitrile) (SAN) nanocomposites were successfully made by melt compounding and exhibited improved thermal stability and reduced flammability. The organoclays used in these nanocomposites were based upon fluorinated synthetic mica (FSM) or montmorillonite (MMT). Four different organic treatments were used on the clay surface to study the effect of organic treatment on clay dispersion: dimethyl, bis(hydrogenated tallow) ammonium (DMHTA), methyl tallow bis-2-hydroxyethyl ammonium (MTBHA), triphenyl, n-hexadecyl phosphonium (TPHDP), and 1,2-dimethyl-3-n-hexadecyl imidazolium (DMHDI). Along with studying the effect of clay organic treatment on the nanocomposite formation and flammability, the effect of acrylonitrile content in the SAN on nanocomposite formation and flammability was also studied. The overall findings suggest that dispersion of clay into SAN is rather facile, but certain combinations of organic treatment and clay type resulted in microcomposites rather than nanocomposites. Flammability of these materials was measured by pulse-combustion flow calorimetry (PCFC), also known as micro-cone calorimetry.     

Rheology of PBT-layered silicate nanocomposites prepared by melt compounding

Abstract

The rheological behaviour of poly(butyleneterephthalate) (PBT) based clay nanocomposites processed by melt compounding is investigated and related to the morphology of the samples. Hybrids at three weight percentages (3, 6 and 9 wt-%) of a commercial organo-modified montmorillonite were prepared by means of a twin screw extruder, using two different extrusion rates (90 and 150 rev min ^-1). The samples produced were submitted to structural and rheological investigations. X-ray and TEM analyses were carried out to provide information on the morphology (i. e. clay dispersion, degree of exfoliation, orientation) of the hybrids, whereas rheological tests in the low and high shear region (dynamic frequency sweep, steady rate sweep and stress relaxation tests) were performed to evaluate the effect of both hybrid composition and extrusion rate on the flow behaviour of the nanocomposites. Both structural and rheological results showed that a good dispersion and a high degree of silicate exfoliation in the PBT matrix are obtained under the experimental conditions. As a consequence, hybrids having clay fractions higher than 6 wt-% show a pseudo-solidlike flow behaviour at long times, as a result of the occurrence of strong polymer–silicate interactions that slow the relaxation times of the PBT chains.     

Synthesis and properties of poly(methyl methacrylate)/montmorillonite (PMMA/MMT) nanocomposites

PMMA/MMT nanocomposites were successfully synthesized via in situ intercalative polymerization, and characterized by means of wide‐angle X‐ray diffractometry, transmission electron microscopy, thermal gravimetric analysis, dynamic mechanical analysis and Fourier‐transform infrared analysis. The nanocomposites possess partially exfoliated and partially intercalated structure, in which the silicate layers are exfoliated into nanometre secondary particles with thickness of less than 20 nm and uniformly dispersed in the polymer matrix. In comparison with pure PMMA, the thermal stability, glass transition temperature, and mechanical properties of the polymer are notably improved by the presence of the nanometric silicate layers. It was found that part of the PMMA chains in the nanocomposites are well immobilized inside and/or onto the layered silicates and, therefore, the unique properties of the nanocomposites result from the strong interactions between the nanometric silicate layers and the polymer chains. Copyright © 2003 Society of Chemical Industry     

Preparation,properties, and anticorrosion application of poly(methyl methacrylate)/montmorillonite nanocomposites coating on brass via solution polymerization

The aim of this study is to improve the anticorrosive property of 7Cu3Zn brass. The methyl‐methacrylate (MMA) monomer solution, modified with fluorine radical and silicone, was used as the polymer matrix to mix with the different percentages of modified montmorillonite (MMT) loading and to exfoliate the lamellar structure of MMT on a nanometer scale during the solution polymerization process, and then form a thin nanocomposites coating on brass as a protective layer. The structural characterization was examined using Fourier transform infrared spectroscopy, X‐ray diffraction (XRD), and transmission electron microscope (TEM). The anticorrosive property of nanocomposites was evaluated using potentiodynamics polarization and electrochemical impedance spectra. The results show that the d‐spacing of MMT was increased, and both exfoliation and intercalation microstructure were observed. Moreover, with the MMT loading increase, the appearance of the intercalation microstructure was more remarkable as a result of silicate layers aggregation. The 1.0 wt %‐coated brass coupons presented the optimistic property of anticorrosion, whose oxygen permeability, corrosion current (i_corr), polarization resistance (R_p), and corrosion rate (R_corr) were 3.5 g/(m²°h), 6.86 nA/cm², 5.81 × 10⁵ Ω°cm², and 0.103 × 10^?3 mm/year, respectively. These results indicate that nanocomposites have potential for anticorrosion application. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 4135–4143, 2007     

Poly(methyl methacrylate)/POSS hybrid networks by type II photoinitiated free radical polymerization

A new strategy for organic–inorganic hybrid networks is presented through in‐situ Type II photoinitiated polymerization of methyl methacrylate with diethanolamino‐functionalized polyhedral oligomeric silsesquioxanes (POSS‐DEA). The diethanolamino groups are simply incorporated onto POSS nanoparticles by nucleophilic ring‐opening reaction of commercially available epoxycyclohexyl POSS and diethanol amine. The photoinitiated polymerization of methyl methacrylate in the presence of benzophenone as photosensitizer and POSS‐DEA as hydrogen donor leads to poly(methyl methacrylate) (PMMA)/POSS hybrid networks under UV light irradiation. The morphology and thermal properties of hybrid networks are investigated by using Fourier transform infrared spectroscopy, differential scanning calorimetry, thermogravimetric analysis, and transmission electron microscopy. The morphology results confirm that POSS cages are homogeneously distributed in PMMA matrix at the molecular levels, whereas the thermal analyses shows that the obtained hybrid networks have higher glass transition temperatures and better thermal stabilities compared to parent PMMA homopolymer. POLYM. COMPOS., 35:1614–1620, 2014. © 2013 Society of Plastics Engineers     

Study of nanocomposites prepared by melt blending TPU and montmorillonite

The intercalated thermoplastic polyurethane (TPU)/montmorillonite (MMT) nanocomposites were prepared by melt blending TPU and organic octadecylammonium‐treated MMT (ODA‐MMT) at 150–155°C for 10 min. Compared with those of TPU/montmorillonite composites, the interface interaction and dispersion of TPU/ODA‐MMT nanocomposites were improved remarkably. The tensile strength and tear strength of the TPU/ODA‐MMT nanocomposites were higher than those of pure TPU, and the MMT platelets dispersed on the nanometer scale in TPU matrix had reinforce effect. Due to the “labyrinth” effect of the MMT platelets dispersed on the nanometer scale in the TPU matrix caused by the eximious barrier and strong interaction between the MMT platelets and TPU, the temperature of initial weight loss of the TPU/ODA‐MMT nanocomposites was higher than that of pure TPU and TPU/MMT composites in the second thermodegradation step. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Preparation of poly(lactic acid)/poly(ethylene glycol)/organoclay nanocomposites by melt compounding

Poly(lactic acid) (PLA)/organoclay nanocomposites were prepared by melt compounding in a co‐rotating twin screw extruder. Two types of commercialized organoclay (dimethyl benzyl stearyl ammonium ion and dimethyl distearyl ammonium ion intercalated between clay platelets named as Clay A and Clay B, respectively) and two grades of poly(ethylene glycol) (PEG) with different molecular weight (M_w = 2,000 and 300,000–500,000 named as PEG2k and PEG500k, respectively) were used in this study. The Young's modulus improved by the addition of organoclay to PLA matrix. The Young's modulus decreased with the addition of PEG to PLA/organoclay nanocomposites. The tensile strength and elongation of PLA/Clay B nanocomposites increased with the addition of PEG2k. The effect of the addition of PEG on d‐spacing of PLA/organoclay nanocomposites is dependent upon the kind of organoclay. The sizes of clay agglomerations in PLA/PEG/organoclay nanocomposites are larger than those of PLA/organoclay ones in the same organoclay. Addition of PEG to PLA/organoclay nanocomposites during melt compounding will not be useful for the preparation of PLA/organoclay having fully exfoliated clay platelets. The shear thinning properties of the nanocomposites are independent of the addition of PEG. On the whole, PEG2k is good plasticizer for PLA/organoclay nanocomposites. POLYM. COMPOS. 27:256–263, 2006. © 2006 Society of Plastics Engineers