Esterification effect of maleic anhydride on swelling properties of natural fiber/high density polyethylene composites

The natural fibers (banana, hemp, and sisal) and high density polyethylene were taken for the preparation of natural fiber/polymer composites in different ratios of 40 : 60 and 45 : 55 (w/w). These fibers were esterified with maleic anhydride (MA) and the effect of esterification of MA was studied on swelling properties in terms of absorption of water, at ambient temperature, and steam. It was found that the steam penetrates more within lesserperiod of time than water at ambient temperature. Untreated fiber composites show more absorption of steam and water in comparison to MA‐treated fiber composites. The more absorption of water was found in hemp fiber composites and less in sisal fiber composites. Steam absorption in MA‐treated and untreated fiber composites are higher than the water absorption in respective fiber composites. The natural fiber/polymer composites containing low amount of fibers show less absorption of steam and water at ambient temperature than the composites containing more amount of fibers in respective fiber composites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Effect of compatibilizer on the natural durability of wood flour/high density polyethylene composites against rainbow fungus (Coriolus versicolor)

To evaluate the effect of compatibilizer on the natural durability of wood flour/high density polyethylene composites against Coriolus versicolor, composites containing 25% and 50% by weight maple wood flour and 1% and 2% compatibilizer (Maleic anhydride polyethylene (MAPE)), respectively, were sampled. Identical specimens of the same composites without the compatibilizer were also prepared. Physical and mechanical properties of all specimens, including water absorption, flexural modulus, flexural strength, impact strength and hardness, were determined prior to and after incubation with the fungus for 14 weeks at 25°C and 75% relative humidity. Weight losses of the specimens were also determined after incubation. Results indicated that the compatibilizer had significant effects on the natural durability of the studied composite formulations so that all mechanical properties were affected by the fungus to greater extents in the case of uncompatibilized specimens than the compatibilized ones. Weight loss of the uncompatibilized composites was also higher than that of compatibilized ones. Higher water absorption was observed in all cases after incubation. However, the increase in water absorption was considerably higher in the case of uncompatibilized specimens. POLYM. COMPOS., 28:273–277, 2007. © 2007 Society of Plastics Engineers     

Studies on thermal,mechanical, morphological,and viscoelastic properties of polybenzimidazole fiber reinforced high density polyethylene composites

High density polyethylene (HDPE) and polybenzimidazole fiber (PBI) composites were prepared by melt blending in a twin screw extruder. The thermomechanical properties of PBI fiber reinforced HDPE composite samples (1%, 4%, and 8%) of fiber lengths 3 mm and 6 mm were investigated using differential scanning calorimeter (DSC), universal testing machine, rheometer, and scanning electron microscopy (SEM). The effects of fiber content and fiber lengths on the thermomechanical properties of the HDPE‐PBI composites were studied. The DSC analysis showed a decrease in crystallinity of HDPE‐PBI composites with an increase of fiber loading. SEM images revealed homogeneous distribution of the fibers in the polymer matrix. The thermal behavior of the composites was evaluated from thermogravimetric analysis and the thermal stability was found to increase with the addition of fibers. The evidence of homogeneous distribution was verified by the considerably high values of tensile strength and flexural strength. In the rheology study, the complex viscosities of HDPE‐PBI composites were higher than the HDPE matrix and increased with the increasing of PBI fiber loading. POLYM. COMPOS., 5–13, 2016. © 2014 Society of Plastics Engineers     

Effects of raw fiber materials,fiber content,and coupling agent content on selected properties of polyethylene/wood fiber composites

This study investigated the effects of raw fiber materials, fiber content, and coupling agent (CA) content on mixing torque, rheological properties, and crystallization behavior of wood plastic composites (WPC). WPCs were prepared through melt molding processes. This study adopted a response surface strategy of 20 run optimal design for three factors including wood fiber type, fiber content, and CA content. Wood fiber type or wood fiber characteristics influence equilibrium torque and viscosity. The power index n for viscosity as a function of frequency was affected not only by wood fiber content, but also by CA content and wood fiber type. Addition of wood fibers to the system as nucleating agents favors polyethylene crystallization. The values of crystallization enthalpy and melt enthalpy were correlated with wood fiber content and CA content, but they were not affected by wood fiber type. The melt temperatures of polyethylene and composites were comparable. This indicates that the crystallite structure and lamellar thickness are similar. POLYM. ENG. SCI., 47:1678–1687, 2007. © 2007 Society of Plastics Engineers     

Glass fiber/wood flour modified high density polyethylene composites

Composites of high density polyethylene (HDPE) with the reinforcements of glass fiber (GF) and wood flour (WF) have been studied in this work. High‐density polyethylene‐grafted maleic hydride (HDPE‐g‐MAH) was used as a compatibilizer. In particular, the effect of GF, WF, and HDPE‐g‐MAH on the overall properties of GF/WF/HDPE composites (GWPCs in short form) was systematically studied. The results indicate that HDPE‐g‐MAH as a compatibilizer can effectively promote the interfacial adhesion between GF/WF and HDPE. By the incorporations of GF/WF, the heat deflection temperature can reach above 120°C, and the water absorption can be below 0.7%, also the tensile strength, flexural strength, and impact strength of GWPCs can surpass 55.2 Mpa, 69.4 Mpa, and 11.1 KJ/m², respectively. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Anisotropy in mechanical and dynamic properties of composites based on carbon fiber filled thermoplastic elastomeric blends of natural rubber and high density polyethylene

The effects of short carbon fibers on static and dynamic properties of thermoplastic elastomeric blends of natural rubber (NR) and high density polyethylene (HDPE) have been studied. Both mechanical and dynamic properties are dependent on fiber concentration. The fiber aspect ratio ranges from 20 to 30. Adhesion between fiber and matrix is evident from the SEM photomicrographs of the failed composites and from variation of relative damping properties. Fiber orientation occurring during processing causes anisotropy in the physical properties. In composites with longitudinally oriented fibers, tensile failure occurs by both fiber pullout and breakage, while in composites with transversely oriented fibers, matrix failure dominates. The incorporation of fibers into the matrix lowers the tan δ_max value, but no change in glass transition temperature is observed.     

The effects of glutamine palmitic acid content on properties of high density polyethylene/silica composites

In this study, Glut Palmitate (GP) as the compatibilizer in silica filled high density polyethylene (HDPE) composites was synthesized from Glutamine and Palmitic acid. GP with varied content (0.5, 1, 2, and 3 phr) were then added in the composites to evaluate its effect on the mechanical properties, water absorption, chemical bonding, and surface morphology. The findings of this study showed that GP achieved its function as a compatibilizer by enhancing the adhesion between HDPE and silica through the formation of hydrogen bonding as investigated by Fourier transform infra‐red as well as good interaction on interface morphology observed in scanning electron microscopy micrograph. The mechanical properties showed that the tensile strength, elongation at break, flexural strength, and impact properties of composites had optimum value at 1 phr and the modulus of the composite increased with the addition of GP. Meanwhile, the addition of 2 phr of GP in composites reduced water absorption by 33% in the composite compared to the control composites. J. VINYL ADDIT. TECHNOL., 24:217–223, 2018. © 2016 Society of Plastics Engineers     

Compressive mechanical properties of sawdust/high density polyethylene composites under various strain rate loadings

This article is concerned with the static and dynamic mechanical properties of high‐density polyethylene (HDPE) reinforced with sawdust (SD) at a strain rate of up to 10³ s^?1. In this study, the static and dynamic properties of HDPE/SD composites with different filler loadings of 5, 10, 15, 20, and 30 wt% SD were deliberated at different levels of strain rates (0.001, 0.01, 0.1, 650, 900, and 1100 s^?1) using a conventional universal testing machine and the split Hopkinson pressure bar apparatus. The results showed that the stress–strain curves, yield behavior, stiffness, and strength properties of the HDPE/SD composites were strongly affected by both the strain rate and the filler loadings. Furthermore, the rate sensitivityof the HDPE/SD composites showed a great dependency on the applied strain rate, increasing as the strain rate increased. However, the thermal activation values showed a contrary trend. Meanwhile, for the postdamage analysis, the results showed that the applied strain rates influenced the deformation behavior of the tested HDPE/SD composites. Moreover, for the fractographic analysis at dynamic loading, the composites showed that all the specimens underwent a severe catastrophic deformation. J. VINYL ADDIT. TECHNOL., 24:162–173, 2018. © 2016 Society of Plastics Engineers     

Effects of rice straw fiber morphology and content on the mechanical and thermal properties of rice straw fiber‐high density polyethylene composites

Rice straw fiber‐high density polyethylene (HDPE) composites were prepared to investigate the effects of rice straw fiber morphology (rice straw refined fiber, rice straw pellet, rice straw strand), fiber content (20 and 40 wt %), and maleic anhydride polyethylene (MAPE) concentration (5 wt %) on the mechanical and thermal properties of the rice straw fiber‐HDPE composites in this study. Rice straw refined fiber exhibited more variability in length and width, and have a higher aspect ratio of 16.3. Compared to the composites filled of rice straw pellet, the composites made of the refined fiber and strand had a slightly higher tensile strength and lower tensile elongation at break. The tensile and flexural strength of the composites increased slightly with increasing rice straw fiber content up to 40 wt %, while the tensile elongation at break decreased. With addition MAPE, the composites filled with 20 wt % rice straw fiber showed an increase in tensile, flexural and impact strength and a decrease in tensile elongation at break. Differential scanning calorimetry showed that the fiber addition and morphology had no appreciable effect on the crystallization temperature of the composites but decreased the crystallinity. The scanning electron microscopy observation on the fracture surface of the composites indicated that introduction of MAPE to the system resulted in promotion in fiber dispersion, and an increase in interfacial bonding strength. Fiber breakage occurred significantly in the composites filled with refined fiber and strand after extruding and injection processing. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Direct fluorination of Twaron fiber and investigation of mechanical thermal and morphological properties of high density polyethylene and Twaron fiber composites

Composites consisting of high density polyethylene (HDPE) reinforced with randomly oriented chopped Twaron fibers (both fluorinated and nonfluorinated) show a significant increase in mechanical and thermal properties. To increase the better fiber matrix adhesion, the Twaron fiber is surface fluorinated using elemental fluorine. The surface of the Twaron fiber becomes very rough and the diameter of Twaron fiber increases from ～ 12 to 14 μm after fluorination. The composites were prepared using solution method to overcome the damage of the fiber. The tensile strength and the Young's modulus increases with increasing fiber content. The tensile strength and modulus of modified fiber (fluorinated Twaron fiber) composites is much higher than nonmodified fiber composites indicating that there is better mechanical interlocking between the modified fiber and the matrix. Thermal properties obtained from DSC and DTA‐TG analysis of the fluorinated fiber composites are also improved. Contact angle measurements, as well as the surface energy measurements, indicate that the composites are more wettable and is maximum for fluorinated fiber composites i.e., surface energy for fluorinated fiber composites is highest. Crystallinity is also higher for fluorinated fiber composites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Processability,morphology and mechanical properties of wood flour reinforced high density polyethylene composites

Abstract

Wood flour reinforced high density polyethylene (HDPE) composites have been prepared and their rheological properties measured. The melt viscosity decreased as the processing temperature increased and the wood flour content decreased. A power law model was used to describe the pseudoplasticity of these melts. Adding wood flour to HDPE produced an increase in tensile strength and modulus. Composites compounded in a twin screw extruder and treated with a coupling agent (vinyltrimethoxysilane) or a compatibliser (HDPE grafted with maleic anhydride) exhibited better mechanical properties than the corresponding unmodified composites because of improved dispersion and good adhesion between the wood fibre and the polyalkene matrix. Scanning electron microscopy of the fracture surfaces of these composites showed that both the coupling agent and compatibiliser gave superior interfacial strength between the wood fibre and the polyalkene matrix.     

Dynamic mechanical properties of high density polyethylene and teak wood flour composites

The dynamic mechanical properties of high density polyethylene (HDPE) and teak wood flour (TWF) composites at varying volume fraction (Φ _f) of TWF from 0.00 to 0.32 have been studied. In HDPE/TWF composites, storage modulus (E′) decreased at Φ _f = 0.05, then increases with Φ _f; however, values were lower than HDPE up to Φ _f = 0.16, due to a pseudolubricating effect of filler. Loss modulus (E″) values were higher than HDPE in β and α relaxation regions while in γ relaxation region values were marginally equal to HDPE. Tan δ value decreases with Φ _f which may be due to enhanced amorphization and decreased crystallinity of HDPE. In presence of maleic anhydride grafted HDPE (HDPE-g-MAH), E′ values were lower than HDPE/TWF composites. In HDPE/TWF/HDPE-g-MAH, E″ were slightly higher than HDPE/TWF due to slippage of HDPE chains facilitated by the extent of degradation of coupling agent. Tan δ were higher for both systems than the rule of mixture.     

Banana fiber reinforced low-density polyethylene composites: effect of chemical treatment and compatibilizer addition

In this study, an attempt has been made to utilize banana fiber (a natural fiber from agricultural waste) as reinforcement for low-density polyethylene (LDPE) to develop environmental friendly composite materials. LDPE/banana fiber composites were fabricated at different fiber loadings (10, 15, 20, 25, and 30 wt %) using compression molding technique. The composite with the composition of 25 wt % banana fiber was observed to be optimum on the basis of biodegradability and mechanical properties. Further, the effect of banana fiber surface treatment (alkali and acrylic acid) on the mechanical properties, morphology and water absorption behavior of the LDPE/banana fiber composites in the absence and presence of compatibilizer (maleic anhydride grafted LDPE, MA-g-LDPE) was comparatively studied. The alkali and acrylic acid treatment of the banana fibers led to enhanced mechanical properties and water resistance property of the composites, and these properties got further improved by the addition of the compatibilizer. The addition of compatibilizer to the acrylic acid treated banana fiber composites showed the most effective improvement in the flexural and impact strength and also, exhibited a reduction in the water absorption capacity. However, the tensile strength of the compatibilized composites with treated fibers resulted in slightly lower values than those with untreated fibers, because of the degradation of fibers by chemical attack as was evidenced by scanning electron microscopy (SEM) micrographs. SEM studies carried out on the tensile fractured surface of the specimens showed improved fiber-matrix interaction on the addition of compatibilizer.     

Effects of reprocessing on the hygroscopic behavior of natural fiber high‐density polyethylene composites

Detailed analysis of the effects of recycling process on long‐term water absorption, thickness swelling, and water desorption behavior of natural fiber high‐density polyethylene composites is reported. Composite materials containing polyethylene and wood flour, rice hulls, or bagasse fibers and 2% compatibilizer were produced at constant fiber loading and were exposed to a simulated recycling process consisting of up to five times grinding and reprocessing under controlled conditions. A wide range of analytical methods including water absorption/desorption tests, thickness swelling tests, density measurement, scanning electron microscopy, image analysis, contact angle, fiber length analysis, Fourier transform infrared spectroscopy, and tensile tests were employed to understand the hygroscopic behavior of the recycled composites. Water absorption and thickness swelling behaviors were modeled using existing predictive models and a mathematical model was developed for water desorption at constant temperature. Results indicated that generally the recycled composites had considerably lower water absorption and thickness swellings as compared with the original composites which were attributed to changes in physical and chemical properties of the composites induced by the recycling process. Water desorption was found to be faster after recycling. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Facile fabrication of shape memory composites from natural Eucommia rubber and high density polyethylene

Shape memory materials are a type of smart material with potential applications in sensors, textiles, aerospace engineering and medical devices. In this study, we prepared Eucommia rubber and high density polyethylene (HDPE) composites with co‐continuous architecture by a simple physical blending method. The shape memory composites memorized two temporary shapes using different melting points of natural Eucommia rubber and HDPE with the addition of dicumyl peroxide (DCP). The architecture of Eucommia rubber/HDPE composites is critical to the materials' properties: each component forms a three‐dimensional percolating network and good properties of the two components may be synergically combined. Our results showed that the memory behavior of the composites was dependent on the degree of crystallinity in the composites. When the DCP was 1 phr, the physical and mechanical properties of the Eucommia rubber/HDPE composites improved and exhibited excellent shape memory behavior, with better values of the shape fixity ratio than of the shape recovery ratio. When DCP was 6 phr, the crystalline phase of Eucommia rubber in the composites was almost completely destroyed, which resulted in one temporary shape memory behavior of the composites. © 2016 Society of Chemical Industry     

Decorated wood fiber/high density polyethylene composites with thermoplastic film as adhesives

It is difficult for wood fibers/high density polyethylene (WF/HDPE) composites to laminate with poplar (Populus tomentosa) wood veneer due to its nonpolar and imporous surface. In present study, four types of thermoplastic films, include two sorts of chlorinated polypropylene (CPP32 and CPP22) film and a mixture film of maleic anhydride grafted polyethylene (MAPE) and HDPE, were developed to glue poplar wood veneer onto WF/HDPE composite board under heat-pressing. The intermediate layer has well water resistance when used aforementioned films. Optical microscopy and scanning electron microscopy (SEM) results show that CPP32 with higher melt flow rate had the higher permeability into poplar wood and fitness with WF/HDPE surface than CPP22; accordingly, the bonding strength of CPP32 was higher than CPP22. MAPE/HDPE film formed the strongest bonding layer for the high compatibility with the WF/HDPE surface which confirmed using SEM, and the covalent bonding between the poplar veneer and MAPE were confirmed using fourier transform infrared (FTIR). Compared to the high heat-press temperature of MAPE/HDPE, CPP32 has the lower processing temperature and acceptable bonding strength. CPP32 and MAPE/HDPE film both suited as the bonding intermediary to substitute traditional adhesive to manufacture veneered wood-plastic composite boards.     

HDPE/竹粉复合材料的界面演变及流变特性

采用扫描电子显微镜-X射线能谱仪跟踪硅烷偶联剂中Si元素在高密度聚乙烯(HDPE)基竹塑共混体系界面处的分布,并结合旋转流变仪研究了共混体系加工过程中的界面演变过程。发现随着加工时间的延长,界面处Si元素的含量相对增加,体系的动态模量、黏度升高。表明偶联剂连接的竹粉与HDPE分子链间的相互作用增强,界面层厚度增加。共混体系的动态流变测试结果表明,竹粉填充体系在低频末端区的线性黏弹行为显著不同于HDPE基体,表现出"类固体"特性,动态流变测试对偶联剂的加入所引起的体系的黏弹行为及结构变化响应较敏感。Cole-Cole曲线可反映竹粉粒子网络结构及竹粉与HDPE基体界面相关的松弛信息,体现体系界面性质及竹粉与分子链间网络结构的变化。     

升温速率对陶瓷化硅橡胶瓷化性能的影响

研究升温速率对陶瓷化硅橡胶瓷化性能和陶瓷化硅橡胶烧蚀所得陶瓷体性能的影响。结果表明,升温速率对陶瓷化硅橡胶的烧蚀质量损失率影响不大,当玻璃粉用量为45份时,烧蚀线性收缩率随升温速率的提高而增大;随着升温速率的提高,陶瓷体的三点弯曲强度和冲击强度先增大后减小;当升温速率为15℃·min~(-1)、玻璃粉用量为45份时,陶瓷体的三点弯曲强度和冲击强度达到最大值,相应的陶瓷体内部孔洞较小,微孔分布均匀,断面致密性较好。     

Preparation of chemically functionalized and self compatibilized short coir fiber - high density polyethylene composites

The interphase adhesion plays key role in the performance of composites. The commonly employed strategies include blending with an external compatibilizer or utilizing chemical grafting followed by purification and copolymerization. Here, we showcase a reformed and simple approach in the fabrication of chemically functionalized, self compatibilized composites [PE-TCF5%-MA2%] by insitu grafting of maleic anhydride in the polymer melt, followed by the reactive compatibilization of treated short coir fiber. Micro-structural analysis of the composites revealed enhanced fiber/matrix adhesion. The improved mechanical, viscoelastic, and thermal properties of composites can be attributed to new interfacial bond formed, which was confirmed by Fourier transform infrared [FTIR] studies. PE-TCF5%-MA2% exhibited approximately 74% and 25% improvement in tensile strength compared to untreated (PE-UCF) and treated (PE-TCF) fiber composites respectively. Dynamic mechanical analysis of composites displayed similar trend with highest value of storage modulus recorded for PE-TCF5%-MA2%. Final decomposition temperature of all composites was shifted to higher side. Peak degradation temperature was increased with a marginal increase of residual char. Together with the goodness of agro-based fiber and feasiblity of this low cost method suggests the potential of PE-TCF-MA toward bulk industrial prodution of composite panels.