A model catalyst approach to the effects of the support on Co–Mo hydrodesulfurization catalysts

Co–Mo model sulfide catalysts, in which CoMoS phases are selectively formed, were prepared by means of a CVD technique using Co(CO)₃NO as a precursor of Co. It is shown by means of XPS, FTIR and NO adsorption that CoMoS phases form selectively when the Mo content exceeds monolayer loading. A single exposure of MoS₂/Al₂O₃ to a vapor of Co(CO)₃NO at room temperature fills the edge sites of the MoS₂ particles. It is suggested that the maximum potential HDS activity of MoS₂/Al₂O₃ and Co–Mo/Al₂O₃ catalysts can be predicted by means of Co(CO)₃NO as a “probe” molecule. An attempt was made to determine the fate of Co(CO)₃NO adsorbed on MoS₂/Al₂O₃. The effects of the support on Co–Mo sulfide catalysts in HDS and HYD were investigated by use of CVD-Co/MoS₂/support catalysts. XPS and NO adsorption showed that model catalysts can also be prepared for SiO₂-, TiO₂- and ZrO₂-supported catalysts by means of the CVD technique. The thiophene HDS activity of CVD-Co/MoS₂/Al₂O₃, CVD-Co/MoS₂/TiO₂ and CVD-Co/MoS₂/Al₂O₃ is proportional to the amount of Co species interacting with the edge sites of MoS₂ particles or CoMoS phases. It is concluded that the support does not influence the HDS reactivity of CoMoS phases supported on TiO₂, ZrO₂ and Al₂O₃. In contrast, CoMoS phases on SiO₂ show catalytic features characteristic of CoMoS Type II. With the hydrogenation of butadiene, on the other hand, the Co species on MoS₂/TiO₂, ZrO₂ and SiO₂ have the same activity, while the Co species on MoS₂/Al₂O₃ have a higher activity.     

Enhanced methanation stability of nano-sized MoS2 catalysts by adding Al2O3

A series of unsupported MoS₂ catalysts with or without Al₂O₃ modification was prepared using a modified thermal decomposition approach. The catalysts were tested for the methanation of carbon monoxide and the optimum one has 25.6 wt-% Al₂O₃ content. The catalysts were characterized by nitrogen adsorption measurement, X-ray diffraction and transmission electron microscopy. The results show that adding appropriate amount of Al₂O₃ increases the dispersion of MoS₂, and the increased interaction force between MoS₂ and Al₂O₃ can inhibit the sintering of active MoS₂ to some extent.     

Promoting effects of CO2 on dehydrogenation of propane over a SiO2-supported Cr2O3 catalyst

The effects of carbon dioxide on the dehydrogenation of C₃H₈ to produce C₃H₆ were investigated over several Cr₂O₃ catalysts supported on Al₂O₃, active carbon and SiO₂. Carbon dioxide exerted promoting effects only on SiO₂-supported Cr₂O₃ catalysts. The promoting effects of carbon dioxide over a Cr₂O₃/SiO₂ catalyst were to enhance the yield of C₃H₆ and to suppress the catalyst deactivation.     

Performance and characterization of Ru/Al2O3 and Ru/SiO2 catalysts modified with Mn for Fischer–Tropsch synthesis

Mn effect and characterization on γ-Al₂O₃-, -Al₂O₃- and SiO₂-supported Ru catalysts were investigated for Fischer–Tropsch synthesis under pressurized conditions. In the slurry phase Fischer–Tropsch reaction, γ-Al₂O₃ catalysts showed higher performance on CO conversion and C₅⁺ selectivity than -Al₂O₃ and SiO₂ catalysts. Moreover, Ru/Mn/γ-Al₂O₃ exhibited high resistance to catalyst deactivation and other catalysts were deactivated during the reaction. From characterization results on XRD, TPR, TEM, XPS and pore distribution, Ru particles were clearly observed over the catalysts, and γ-Al₂O₃ catalysts showed a moderate pore and particle size such as 8 nm, where -Al₂O₃ and SiO₂ showed highly dispersed ruthenium particles. The addition of Mn to γ-Al₂O₃ enhanced the removal of chloride from RuCl₃, which can lead to the formation of metallic Ru with moderate particle size, which would be an active site for Fischer–Tropsch reaction. Concomitantly, manganese chloride is formed. These schemes can be assigned to the stable nature of Ru/Mn/γ-Al₂O₃ catalyst.     

Role of CeO2 in Ni/CeO2–Al2O3 catalysts for carbon dioxide reforming of methane

Ni catalysts supported on γ-Al₂O₃, CeO₂ and CeO₂–Al₂O₃ systems were tested for catalytic CO₂ reforming of methane into synthesis gas. Ni/CeO₂–Al₂O₃ catalysts showed much better catalytic performance than either CeO₂- or γ-Al₂O₃-supported Ni catalysts. CeO₂ as a support for Ni catalysts produced a strong metal–support interaction (SMSI), which reduced the catalytic activity and carbon deposition. However, CeO₂ had positive effect on catalytic activity, stability, and carbon suppression when used as a promoter in Ni/γ-Al₂O₃ catalysts for this reaction. A weight loading of 1–5 wt% CeO₂ was found to be the optimum. Ni catalysts with CeO₂ promoters reduced the chemical interaction between nickel and support, resulting in an increase in reducibility and stronger dispersion of nickel. The stability and less coking on CeO₂-promoted catalysts are attributed to the oxidative properties of CeO₂.     

Tetralin hydrogenation catalyzed by Mo2C/Al2O3 and WC/Al2O3 in the presence of H2S

Supported molybdenum and tungsten carbides were synthesized by temperature-programmed reactions. These materials were characterized by XRD, EDS analysis, HRTEM and CO chemisorption. Hydrogenation of tetralin was carried out at a total pressure of 4 MPa (3.06 MPa of H₂), at 573 K, without or with sulfur (200 ppm of sulfur as DMDS). The resulting activities were compared with those of MoS₂/Al₂O₃ and Pt (1% (w/w) metal loading) supported on Al₂O₃ or SiO₂. In the absence of sulfur, WC/Al₂O₃ showed an initial activity similar to that of Pt/SiO₂, higher than that of MoS₂/Al₂O₃ but lower than that of Pt/Al₂O₃. In the presence of H₂S, WC/Al₂O₃ showed a steady-state activity similar to that of Pt/Al₂O₃ (which suffered a marked deactivation). Post-reaction characterization did not show any sulfur poisoning of the supported carbides. Therefore the supported carbides are sulfur-tolerant and promising catalysts for the hydrogenation of aromatics in diesel fuels in the presence of small amounts of S-containing compounds.     

Preparation and characterization of LaCrO3 and Cr2O3 methane combustion catalysts supported on LaAl11O18- and Al2O3-coated monoliths

A series of LaAl₁₁O₁₈- and Al₂O₃-supported LaCrO₃ and Cr₂O₃ combustion catalysts was prepared. Different active phase–support combinations were prepared and applied to cordierite monoliths. The washcoat materials were aged in flowing humid air at temperatures between 1100°C and 1400°C, after which they were characterized by BET, XRD, TPR, and EDS. The monolith catalysts were evaluated in methane combustion. The presence of an active phase retarded sintering of the Al₂O₃ support, whereas the active phase slightly decreased the thermal stability of LaAl₁₁O₁₈. X-ray measurements revealed extensive interaction between support and active phase in the washcoat materials. A substituted perovskite, LaCr_1−xAl_xO₃, is proposed to be formed in nearly all samples containing both lanthanum and chromium. The accessibility of chromium decreased rapidly after aging. The activities of the Al₂O₃-supported catalysts were higher than of those supported on LaAl₁₁O₁₈, which was related to the higher surface area of the former.     

The combustion of carbon particulates using NO/O2 mixtures: The influence of SO4 and NOx trapping materials

The activity of several catalysts are studied in the soot combustion reaction using air and NO/air as oxidising agents. Over Al₂O₃-supported catalysts NO_(g) is a promoter for the combustion reaction with the extent of promotion depending on the Na loading. Over these catalysts SO₄²⁻ poisons this promotion by preventing NO oxidation through a site blocking mechanism. SiO₂ is unable to adsorb NO or catalyse its oxidation and over SiO₂-supported Na catalysts NO_(g) inhibits the combustion reaction. This is ascribed to a competition between NO and O₂. Over Fe-ZSM-5 catalysts the presence of a NO_x trapping component does not increase the combustion of soot in the presence of NO_(g) and it is proposed that this previously reported effect is only seen under continuous NO_x trap operation as NO₂ is periodically released during regeneration and thus available for soot combustion. Experiments during which the [NO]_(g) is varied show that CO, rather than an adsorbed carbonyl-like intermediate, is formed upon reaction between NO₂ (the proposed oxygen carrier) and soot.     

ZrO2/SiO2- and La2O3/Al2O3-supported platinum catalysts for CH4/CO2 reforming

Surface-phase ZrO₂ on SiO₂ (SZrOs) and surface-phase La₂O₃ on Al₂O₃ (SLaOs) were prepared with various loadings of ZrO₂ and La₂O₃, characterized and used as supports for preparing Pt/SZrOs and Pt/SLaOs catalysts. CH₄/CO₂ reforming over the Pt/SZrOs and Pt/SLaOs catalysts was examined and compared with Pt/Al₂O₃ and Pt/SiO₂ catalysts. CO₂ or CH₄ pulse reaction/adsorption analysis was employed to elucidate the effects of these surface-phase oxides.

The zirconia can be homogeneously dispersed on SiO₂ to form a stable surface-phase oxide. The lanthana cannot be spread well on Al₂O₃, but it forms a stable amorphous oxide with Al₂O₃. The Pt/SZrOs and Pt/SLaOs catalysts showed higher steady activity than did Pt/SiO₂ and Pt/Al₂O₃ by a factor of three to four. The Pt/SZrOs and Pt/SLaOs catalysts were also much more stable than the Pt/SiO₂ and Pt/Al₂O₃ catalysts for long stream time and for reforming temperatures above 700 °C. These findings were attributed to the activation of CO₂ adsorbed on the basic sites of SZrOs and SLaOs.     

Synergistic catalysis of carbon black oxidation by Pt with MoO3 or V2O5

A series of SiO₂-supported MoO₃, V₂O₅, and Pt catalysts were prepared for the study of model soot oxidation with simulated diesel exhaust gas. Composite samples of Pt with the metal oxides demonstrated higher oxidation activities than the single-component SiO₂-supported MoO₃, V₂O₅ or Pt catalysts in the absence of SO₂ in the reactant gas. Based on the effects of NO₂ on carbon oxidation, a synergistic reaction mechanism was suggested to explain the effects of combining Pt with the oxides: Pt catalyzes the oxidation of NO with gas phase O₂ to NO₂, while MoO₃ and V₂O₅ catalyze the oxidation of carbon with NO₂. Finally, the effects of SO₂ on the carbon oxidation reaction were examined and discussed.     

乙二胺四乙酸对NiMo/Al_2O_3催化剂加氢脱氮性能的影响

以氧化铝为载体,Ni和Mo为金属活性组分,添加不同含量乙二胺四乙酸,采用等体积浸渍法制备系列Ni Mo(x)/Al_2O_3(x为乙二胺四乙酸与Ni物质的量比)重质油加氢处理催化剂,考察乙二胺四乙酸加入量对催化剂加氢脱氮性能的影响,并采用N_2物理吸附-脱附、XRD和HRTEM等对催化剂进行表征。结果表明,乙二胺四乙酸的加入增强了金属组分与氧化铝载体间的相互作用,降低了MoS_2活性相的堆垛层数和片层长度,促进了活性相的分散。乙二胺四乙酸与Ni物质的量比为0.5时,MoS_2活性相堆垛层数和片层长度达到良好的结合,对应的催化剂Ni Mo(0.5)/Al_2O_3具有最优的加氢脱氮性能。     

NO reduction by CH4 in the presence of O2 over La2O3 supported on Al2O3

Dispersing La₂O₃ on δ- or γ-Al₂O₃ significantly enhances the rate of NO reduction by CH₄ in 1% O₂, compared to unsupported La₂O₃. Typically, no bend-over in activity occurs between 500° and 700°C, and the rate at 700°C is 60% higher than that with a Co/ZSM-5 catalyst. The final activity was dependent upon the La₂O₃ precursor used, the pretreatment, and the La₂O₃ loading. The most active family of catalysts consisted of La₂O₃ on γ-Al₂O₃ prepared with lanthanum acetate and calcined at 750°C for 10 h. A maximum in rate (mol/s/g) and specific activity (mol/s/m²) occurred between the addition of one and two theoretical monolayers of La₂O₃ on the γ-Al₂O₃ surface. The best catalyst, 40% La₂O₃/γ-Al₂O₃, had a turnover frequency at 700°C of 0.05 s⁻¹, based on NO chemisorption at 25°C, which was 15 times higher than that for Co/ZSM-5. These La₂O₃/Al₂O₃ catalysts exhibited stable activity under high conversion conditions as well as high CH₄ selectivity (CH₄ + NO vs. CH₄ + O₂). The addition of Sr to a 20% La₂O₃/γ-Al₂O₃ sample increased activity, and a maximum rate enhancement of 45% was obtained at a SrO loading of 5%. In contrast, addition of SO⁼₄ to the latter Sr-promoted La₂O₃/Al₂O₃ catalyst decreased activity although sulfate increased the activity of Sr-promoted La₂O₃. Dispersing La₂O₃ on SiO₂ produced catalysts with extremely low specific activities, and rates were even lower than with pure La₂O₃. This is presumably due to water sensitivity and silicate formation. The La₂O₃/Al₂O₃ catalysts are anticipated to show sufficient hydrothermal stability to allow their use in certain high-temperature applications.     

The effects of fluorine, phosphate and chelating agents on hydrotreating catalysts and catalysis

The effects of fluorine, phosphate and chelating agents on hydrodesulfurization (HDS) and hydrodenitrogenation (HDN) are reviewed. All three additives enhance the activity of NiMo/Al₂O₃ catalysts in HDN but have only a slightly positive or even a negative effect on the HDS activity of CoMo/Al₂O₃ and NiMo/Al₂O₃ catalysts. The positive effect on HDN is due to the enhancement of the hydrogenation of aromatic rings. On the other hand, these three additives diminish the rates of C–N bond breaking and alkene hydrogenation reactions.

All three additives are hard basic ligands that may interact strongly with hard acids such as coordinatively unsaturated Al³⁺ cations on the alumina surface. A strong interaction with the alumina support has several effects. First, molybdate and tungstate anions are no longer strongly bonded to the support and are predominantly present as polyanions, which can be easily sulfided to MoS₂ and WS₂ crystallites. The weaker interaction with the smaller support surface also leads to larger MoS₂ and WS₂ crystallites with a lower dispersion. Second, the Ni²⁺ and Co²⁺ cations will also interact more weakly with the alumina, and this makes the formation of Ni and Co promoter atoms in the catalytically active Ni–Mo–S and Co–Mo–S phases more efficient. Third, the weaker interaction of Mo and W with the support leads to a higher stacking of the MoS₂ and WS₂ crystallites and, thus, to the more active type II Ni–Mo–S and Co–Mo–S phases. The increased stacking is beneficial for geometrically demanding reactions such as the hydrogenation of aromatics. For less demanding reactions, such as alkene hydrogenation, aliphatic C–N bond breaking and thiophene HDS, the loss in dispersion is important.     

Surface characterization of Al2O3–SiO2 supported NiMo catalysts: An effect of support composition

Al₂O₃–SiO₂ mixed oxide has been investigated as a support for hydrotreating catalyst with variation of its composition [Si/(Si + Al) = 0.06, 0.12, 0.31, 0.56, 0.78] and its interaction with the surface active metals (NiMo). The composition of support and surface species (NiMo) of catalysts were characterized by specific surface area, atomic absorption, SEM-EDX, XRD, temperature programmed reduction (TPR), Raman analysis, scanning electron microscopy (STEM) and transmission electron microscopy (TEM). Incorporation of SiO₂ in Al₂O₃ promotes a weak interaction between the active phases and particularly catalyst that predominated with SiO₂ content. The oxide and sulfided catalysts characterization indicated that the effect of support is responsible to form different catalytic sites. Crystallization of MoO₃ phases and a relatively longer crystal of MoS₂ in the sulfided catalyst were attributed to an increasing SiO₂ content in the support. The catalytic behavior of the NiMo supported catalysts is explained in terms of structural changes on the surface due to the support and active metal interactions. The activity of the different catalysts evaluated in the thiophene hydrodesulfurization reaction was higher for the catalyst having lower SiO₂ content in the support.     

Effect of the addition of transition metals to Pt/Ba/Al2O3 catalyst on the NOx storage-reduction catalysis under oxidizing conditions in the presence of SO2

The NO_x storage-reduction catalysis under oxidizing conditions in the presence of SO₂ has been investigated on Pt/Ba/Fe/Al₂O₃, Pt/Ba/Co/Al₂O₃, Pt/Ba/Ni/Al₂O₃, and Pt/Ba/Cu/Al₂O₃ catalysts compared with Pt/Ba/Al₂O₃, Pt/Fe/Al₂O₃, Pt/Co/Al₂O₃, Pt/Ni/Al₂O₃, Pt/Cu/Al₂O₃ and Pt/Al₂O₃ catalysts. The NO_x purification activity of Pt/Ba/Fe/Al₂O₃ catalyst was the highest of all the catalysts investigated in this paper after an aging treatment. That of the aged Pt/Ba/Co/Al₂O₃ and Pt/Ba/Ni/Al₂O₃ catalysts was essentially the same as that of the aged Pt/Ba/Al₂O₃ catalyst, while that of the aged Pt/Ba/Cu/Al₂O₃ and Pt/Cu/Al₂O₃ catalysts was substantially lower than the others.

The Fe-compound on the aged Pt/Ba/Fe/Al₂O₃ catalyst has played a role in decreasing the sulfur content on the catalyst after exposure to simulated reducing gas compared with the Pt/Ba/Al₂O₃ catalyst without the Fe-compound. XRD and EDX show that the Fe-compound inhibits the growth in the size of BaSO₄ particles formed on the Pt/Ba/Fe/Al₂O₃ catalyst under oxidizing conditions in the presence of SO₂ and promotes the decomposition of BaSO₄ and desorption of the sulfur compound under reducing conditions.     

A comparative study of Ag/Al2O3 and Cu/Al2O3 catalysts for the selective catalytic reduction of NO by C3H6

The selective catalytic reduction (SCR) of NO by C₃H₆ in excess oxygen was evaluated and compared over Ag/Al₂O₃ and Cu/Al₂O₃ catalysts. Ag/Al₂O₃ showed a high activity for NO reduction. However, Cu/Al₂O₃ showed a high activity for C₃H₆ oxidation. The partial oxidation of C₃H₆ gave surface enolic species and acetate species on the Ag/Al₂O₃, but only an acetate species was clearly observed on the Cu/Al₂O₃. The enolic species is a more active intermediate towards NO + O₂ to yield—NCO species than the acetate species on the Ag/Al₂O₃ catalyst. The Ag and Cu metal loadings and phase changes on Al₂O₃ support can affect the activity and selectivity of Ag/Al₂O₃ and Cu/Al₂O₃ catalysts, but the formation of enolic species is the main reason why the activity of the Ag/Al₂O₃ catalyst for NO reduction is higher than that of the Cu/Al₂O₃ catalyst.     

Pd/Ce0.6Zr0.4O2/Al2O3 as advanced materials for three-way catalysts: Part 1. Catalyst characterisation, thermal stability and catalytic activity in the reduction of NO by CO

Pd-loaded Ce_0.6Zr_0.4O₂ solid solutions supported on Al₂O₃ are investigated as catalysts for the reduction of NO by CO. The attention is focused on the role of the Ce_0.6Zr_0.4O₂ and of the Pd dispersion on the catalytic activity. The system shows a very high activity below 500 K, which is almost independent on the Pd dispersion. The high activity is attributed to a promoting effect of the Ce_0.6Zr_0.4O₂ on the NO conversion. Investigation of the influence of high temperature treatments disclosed a thermal stabilisation of both Ce_0.6Zr_0.4O₂ and Al₂O₃ in the Ce_0.6Zr_0.4O₂/Al₂O₃ system.     

Morphology and orientation of MoS2 clusters on Al2O3 and TiO2 supports and their effect on catalytic performance

The catalytic performance of MoS₂-based hydrotreating catalysts strongly depends on their morphology and orientation on the support. The effects of the morphology and orientation of MoS₂ clusters on supports, typically Al₂O₃ and TiO₂, on the catalytic performance are reviewed here, focusing on recently reported epitaxial relationships at the interface between MoS₂ clusters and the support.     

Fischer–Tropsch synthesis over Re-promoted Co supported on Al2O3, SiO2 and TiO2: Effect of water

The activity and selectivity of rhenium promoted cobalt Fischer–Tropsch catalysts supported on Al₂O₃, TiO₂ and SiO₂ have been studied in a fixed-bed reactor at 483 K and 20 bar. Exposure of the catalysts to water added to the feed deactivates the Al₂O₃ supported catalyst, while the activity of the TiO₂ and SiO₂ supported catalysts increased. However, at high concentrations of water both the SiO₂ and TiO₂ supported catalyst deactivated. Common for all catalysts was an increase in C₅₊ selectivity and a decrease in the CH₄ selectivity by increasing the water partial pressure. The catalysts have been characterized by scanning transmission electron microscope (STEM), BET, H₂ chemisorption and X-ray diffraction (XRD).     

Co/Al_2O_3催化剂制备及其合成重质烃的反应性能

以不同孔道结构Al_2O_3作载体,甲醇、乙醇和柠檬酸作分散剂,通过等体积浸渍法制备系列Co/Al_2O_3费托合成催化剂。采用XRD、TG-DSC和H2-TPR等考察制备方法对催化剂结构的影响,并在固定床反应器中对催化剂进行性能评价。结果表明,采用具有适宜孔道结构Al_2O_3作载体才能获得综合性能较好的催化剂,3种分散剂的加入,促进了钴物种在载体上的分散,增强了钴与载体间的相互作用,改善了催化剂费托合成反应活性,显著提高了重质烃时空收率。