镁合金微弧氧化陶瓷膜的制备及耐蚀性能

利用微弧氧化技术在AZ91D镁合金表面原位生成含有钙、磷元素的陶瓷膜层.用SEM、XRD、EDS等研究陶瓷膜微观形貌、相组成及元素含量,利用Tafel和EIS技术来评价陶瓷膜的腐蚀性能.结果表明,所制备的陶瓷膜层成功地引入了钙和磷元素,陶瓷膜层主要由Mg2SiO4和MgO相组成.增加钙盐浓度,可以使膜层内的钙元素含量增多,微孔增加并且出现了微裂纹.电化学测试表明陶瓷膜使得镁合金在0.9%NaCl生理盐水中的耐蚀性提高了1～2个数量级,当钙盐浓度为0.3 g/L时,陶瓷膜层的耐蚀性最好.     

镁合金微弧氧化黑色膜的制备工艺和结构

用微弧氧化的方法,通过两种电解液体系在AZ91D镁合金基体上获得颜色均匀、致密性好的黑色陶瓷层,研究了在这两种体系中,着色盐成分、浓度,以及氧化电压和处理时间对氧化陶瓷层的影响。结果表明：试样在两种电解液体系中皆能得到黑色陶瓷层,不同的基础电解液所需加的着色盐不同,在硅酸盐体系中以CuSO4为主要着色盐,在磷酸盐体系中以CoSO4为主要着色盐。着色盐浓度和氧化电压对膜层颜色影响较大,在一定范围内,随着氧化电压的上升,膜层颜色有所加深,而相同条件下氧化时间的改变对颜色变化影响较为缓和。通过比较,发现在磷酸盐体系中膜层表面质量最好。     

Wear resistance of ceramic coating on AZ91 magnesium alloy by micro-arc oxidation

The ceramic coating formed on AZ91 magnesium alloy by micro-arc oxidation （MAO） was characterized. The results show that the ceramic coating （3.4-23 μm in thickness）on the surface ofAZ91 alloy was attained under different micro-arc oxidation treatment conditions, which consist mainly of MgO, Mg2SiO4 and MgSiO3 phases. Nano-hardness in a cross-sectional specimen was determined by nano-indentation experiment. The MAO coatings exhibit higher hardness than the substrate. Dry sliding wear tests for the MAO coatings and AZ91 alloy were also carded out using an oscillating friction and wear tester in a ball-on-disc contact configuration. The wear resistance of the MAO coatings is improved respectively under different treatment time as a result of different structures of ceramic coatings formed on AZ91 alloy.     

Effect of current density on corrosion resistance of micro-arc oxide coatings on magnesium alloy

Oxide coatings were prepared on magnesium alloys in electrolyte solution of Na2SiO3 at different current densities (3, 4 and 5 A/cm2) with micro-arc oxidation process. X-ray diffractometry (XRD) results show that the oxide coatings formed on magnesium alloys are mainly composed of MgO and MgAl2O4 phases; in addition, the content of MgO increases with increasing the current density. The morphology and surface roughness of the coatings were characterized by confocal laser scanning microscopy (CLSM). The results show that the surface roughness (Ra) decreases with increasing the current density. Moreover, the electrochemical corrosion results prove that the MgO coating produced in the electrolyte Na2SiO3 at current density of 5 A/cm2 shows the best corrosion resistance.     

纳米添加剂对6063铝合金微弧氧化层组织与性能的影响

采用X射线衍射仪(XRD)、扫描电镜(SEM)、显微硬度计、摩擦磨损试验机等手段研究了纳米添加剂对6063铝合金微弧氧化陶瓷涂层的相组成、微观结构、显微硬度、耐磨损等性能的影响。结果表明:TiO2或Al2O3纳米粉末的添加都使得微弧氧化陶瓷涂层的表面更加致密,使得涂层的显微硬度有明显提高。另外,因为金红石型TiO2与α-Al2O3的性能有所不同,导致添加Al2O3纳米添加剂时涂层的耐磨性能明显提高,而添加TiO2纳米添加剂时涂层的耐磨性能反而有所降低。     

医用镁合金丝材的微弧氧化表面改性(英文)

在硅酸盐-磷酸盐复合电解质中添加羟基磷灰石纳米粉体和氢氧化钠进行改性处理,然后采用该电解质对医用镁合金丝材进行微弧氧化处理。研究电解质中氢氧化钠含量对镁合金丝材表面陶瓷涂层微观组织结构和性能的影响。结果表明:对电解质改性后,镁合金丝材的微弧氧化起弧电压大降低且氧化速度更快。镁合金丝材在添加2 g/L氢氧化钠的电解质中进行微弧氧化处理后的耐腐蚀性能改善幅度显著。在模拟体液的早期浸泡过程中,微弧氧化处理过的镁合金丝材表现为缓慢且稳定的腐蚀降解。在浸泡28 d后,镁合金丝材表面的保护性陶瓷涂层尚未破坏,但浸泡60 d后,镁合金丝材出现了显著的腐蚀降解。     

镁合金微弧氧化陶瓷层的耐蚀性

通过NaCl中性盐雾腐蚀试验定性地分析镁合金微弧氧化陶瓷层的耐蚀性，初步研究了陶瓷层表面微观结构对其耐蚀性的影响。结果表明：镁合金微弧氧化陶瓷层的微观组织结构的结合方式和生长方式直接影响其耐蚀性，微弧氧化试样的耐蚀性与陶瓷的厚度有关，陶瓷层厚度的增加并不一定能使其耐蚀性提高。     

加压时间间隔对AZ91D镁合金微弧氧化膜的影响

研究硅酸盐体系中加压时间间隔对AZ91D镁合金微弧氧化膜层的影响.利用TT230数字式涂层测厚仪、JSM—6700F扫描电子显微镜、2206型表面粗糙度测量仪(E34—001)和W—92涂层附着力划痕试验机研究了其微观结构,利用CHI660C电化学工作站和UMT—2MT型球-块往复式摩擦试验机进行耐蚀性和耐磨性的评定.结果表明,微弧氧化膜层的厚度、粗糙度和结合力随着加压时间间隔的增大而增大;孔隙率呈先增大后减小的趋势,在加压时间间隔为150s时出现了最大值;与基体相比,微弧氧化膜层的耐蚀性和耐磨性均提高,当加压时间间隔150s时耐蚀能力最佳,当加压时间间隔60s时耐磨性最强.     

镁合金微弧氧化陶瓷膜耐蚀性的无损评价

在硅酸盐系电解液中,采用恒压模式制备具有相同厚度的微弧氧化陶瓷膜,借用扫描电镜观察陶瓷膜表面形貌,利用腐蚀面积法评价其腐蚀速率,使用LCR数字电桥测量陶瓷膜的介质损耗正切值tanδ,分析了微弧氧化能量参数对陶瓷膜表面微观形貌的影响,研究了介质损耗正切的平均值tanδ与陶瓷膜表面形貌的对应关系,探讨了以tanδ评价陶瓷膜耐蚀性的理论可行性。结果表明,随频率升高、占空比降低,陶瓷膜表面微孔孔径减小,致密性增大;tanδ随频率减小而线性增大,随占空比的增加而先平缓增加后急剧增大,随tanδ的增大陶瓷膜耐蚀性变差,可以用tanδ对陶瓷膜耐蚀性进行无损评价。     

Preparation and corrosion resistance of superhydrophobic coatings on AZ31 magnesium alloy

In order to improve the corrosion resistance of the Mg alloys, the superhydrophobic coatings on AZ31 Mg alloy were prepared by a two-step process of micro-arc oxidation treatment and superhydrophobic treatment in stearic acid ethanol solution. The effects of voltages, frequencies and treatment time on the contact angle of the superhydrophobic treated sample were investigated. The results showed that with increasing the voltage, frequency and treatment time, all of the contact angles of the superhydrophobic treated sample increased first, and then decreased, reaching the maximum values at 350 V, 1000 Hz and 5 min, respectively. The optimal superhydrophobic coating was mainly composed of MgO and Mg₂SiO₄ phases, with the pore diameter of ～900 nm, the thickness of ～6.86 μm and the contact angle of 156.96°. The corrosion current density of the superhydrophobic AZ31 sample decreased by three orders of magnitude, and the amount of hydrogen evolution decreased by 94.77% compared with that of the AZ31 substrate sample.     

电解质对镁合金微弧氧化表面膜组织与腐蚀性能的影响

采用SEM、TEM、EDX、XRD、AUTOLAB电化学工作站分析比较两种电解质（硅酸盐体系和有机胺体系）直流微弧氧化处理AZ91D合金表面涂层的成分、组织结构和涂层的动电位极化曲线。虽然两种电解质体系涂层元素成分和组成相相同,均为金属相、MgO相和Mg2SiO3相,但有机胺电解质体系的涂层中非金属相（MgO、Mg2SiO4）相对含量高于硅酸盐处理体系,有机胺体系获得的涂层表面均匀致密性也优于硅酸盐体系。有机胺体系获得的涂层在3.5%NaCl中性介质中的腐蚀电流密度、腐蚀电压分别为0.29μA/cm^2和522 mV,与硅酸盐体系处理涂层相比,前者的抗腐蚀能力有很大幅度的提高。     

Effects of additives on corrosion and wear resistance of micro-arc oxidation coatings on TiAl alloy

Ceramic coating was deposited on TiAl alloy substrate by micro-arc oxidation(MAO)in a silicate-aluminate electrolyte solution with additives including sodium citrate,graphite and sodium tungstate.The microstructures and compositions were analyzed by SEM,EDX and XRD.The corrosion and wear properties of the coatings were investigated by potentiodynamic polarization and ball-on-disc wear test,respectively.The results show that the MAO coatings consist of WO3,Ti2O3,graphite and Al2O3 besides Al2TiO5 and Al2SiO5.With additives in the electrolyte,the working voltage at the micro-arc discharge stage decreases,and the ceramic coating gets smoother and more compact.The corrosion current density of MAO coating is much lower than that of TiAl substrate.It can be reduced from 9.81×10-8A/cm 2to 3.02×10-10A/cm 2 .The MAO coatings composed of hard Al2O3,WO3 and Ti2O3 obviously improve the wear resistance of TiAl alloy.The wear rate is-3.27×10-7g/(N·m).     

Effects of increase extent of voltage on wear and corrosion resistance of micro-arc oxidation coatings on AZ91D alloy

The effects of increase extent of voltage on the wear resistance and corrosion resistance of micro-arc oxidation(MAO) coatings on AZ91D magnesium alloy were investigated in silicate electrolyte.The results show that with increasing extent of voltage, both of the thickness and bonding force of MAO coatings first increase,and then decrease.These parameters are all up to their maximum values when the increase extent of voltage is 20 V.The roughness of the coatings always increases.The coating has the best c...     

添加剂对铝基复合材料微弧氧化膜组织及耐蚀性影响

采用微弧氧化技术在铝基复合材料表面制备陶瓷膜。在Na Al O2溶液体系中,研究不同添加剂(Na H2PO2、Na OH)和不同正向脉冲电压(390、420和450 V)对陶瓷膜组织、结构和耐蚀性的影响。结果表明:陶瓷膜主要由γ-Al2O3组成,在添加Na OH电解液中陶瓷膜生长速率更快,所得陶瓷膜表面形貌更优异,结合更加紧密。在添加Na H2PO2的电解液中,所得陶瓷膜呈层片状,比较疏松,Si C颗粒氧化程度也很低。随着正向电压的升高,两种添加剂所得陶瓷膜的耐蚀性都是先升高后降低,且均在420 V时耐蚀性最好,添加Na OH电解液的陶瓷膜耐蚀性优于添加Na H2PO2电解液。     

稀土盐浸泡镁合金微弧氧化膜层的制备及性能(英文)

在 K2ZrF6-Na2SiO3电解液中对 Y(NO3)3浸泡预处理的 AZ91D 镁合金进行微弧氧化处理,在镁合金表面制备 Y2O3-ZrO2-MgO 复合膜层(YSZ-MgO 膜)。运用电子显微镜(SEM)、能谱分析(EDX)、X 射线衍射(XRD)和电化学分析与高温氧化等方法研究 YSZ-MgO 膜的组成与结构、耐腐蚀性及热稳定性。结果表明,YSZ-MgO 膜主要由 Y2O3、ZrO2、MgO 和 Mg2SiO4等物相组成,和未经 Y(NO3)3浸泡的膜层(ZrO2-MgO 膜)相比,YSZ-MgO膜的厚度较小,但膜层的致密性较好,表面粗糙度较小;且腐蚀电流密度较小、开路电位较正、极化阻抗较高;在 5%NaCl 溶液中的腐蚀速率低于 ZrO2-MgO 膜的,约为 AZ91D 镁合金的 8%。YSZ-MgO 膜层比普通 ZrO2-MgO膜层具有更强的抗高温氧化性能和耐热冲击性能。     

Na_2SiO_3浓度对6063铝合金微弧氧化层组织与性能的影响

采用X射线衍射仪(XRD)、扫描电镜(SEM)、显微硬度计、摩擦磨损试验机等手段研究了不同电解液浓度对6063铝合金微弧氧化陶瓷涂层的相组成、微观结构、显微硬度、耐磨性能等的影响。结果表明:电解液浓度对涂层的性能有着较大的影响。电流密度和处理时间一定的条件下,当Na2SiO3的浓度小于9 g/L时,随着电解液浓度的增大,成膜速率有所提高,涂层中α-Al2O3与γ-Al2O3相的衍射峰明显增强,涂层与基体的结合力增大,且涂层的硬度和耐磨性也有很大的提高;但是当Na2SiO3的浓度大于9g/L时,涂层的硬度等性能基本不再变化,甚至有所下降。     

微弧氧化技术在变形镁合金改性中的应用

简述了关注变形镁合金及其耐腐蚀性的必要性。对变形镁合金进行微弧氧化有报道的电解液体系包括硅酸盐体系、磷酸盐体系和复合盐体系。在硅酸盐电解液体系中微弧氧化研究最多的镁合金是AZ31系列,研究多集中在电解液的配方上;对MB8微弧氧化研究则侧重在工艺过程及工艺条件上。磷酸盐电解液体系微弧氧化的研究不多。比较有研究前景的电解液体系是复合盐体系。指出应该加强对实际的变形镁合金构件的微弧氧化技术的开发。     

铝合金微弧氧化正向电流与膜层形成的关系

在含Na2SiO310 g/L、NaOH 2 g/L、Na2WO4 2 g/L、Na2EDTA 2 g/L和C3H8O3 10 mL/L的电解液和正/负向电压取440/130 V的条件下对铝合金(ZL108)进行微弧氧化处理.利用涡流测厚仪、XRD、光学显微镜和SEM对获得膜层进行表征.通过观察微正向电流变化分析膜层的形成过程.研究发现,在电压达到预设值前,试样表面只形成了局部的氧化膜,对电流的影响不显著.氧化2 min到12 min之间,膜层快速增长,最大值达8.75 μm/min,膜层仅含γ-Al2O3相,膜层表面氧化物颗粒数目及尺寸均增加.膜层向内外同时生长.但膜层较为疏松易被溶解,由于膜层沉积-溶解交替进行引起电流在8A和6A之间波动.氧化12 min到35 min之间,膜层缓慢增长,最小值达0.5μm/min,膜层以向内生长为主.膜层中3Al2O3·2SiO2和γ-Al2O3相的含量有减少的趋势,而d-Al2O3相和SiO2相在增加.氧化膜经过高温相变与烧结生成致密的陶瓷膜.陶瓷颗粒由椭球形转变成圆球形.膜层增厚变密导致电流由6A持续下降到2A.氧化到53 min时,立刻息弧,膜层停止生长.微弧氧化正向电流的变化间接地反映了氧化膜的形成.     

Mg-Mn-Ce镁合金表面超疏水复合膜层的制备及耐腐蚀性能

采用微弧氧化技术和有机镀膜技术相结合的复合处理方法实现Mg-Mn-Ce镁合金表面改性,获得超疏水复合膜层,研究微弧氧化膜的表面特征、有机镀膜电化学反应过程、复合膜层的润湿特性和耐腐蚀性能。结果表明:镁合金经微弧氧化处理后由于微弧氧化膜表面呈微纳多孔结构,表现为超亲水特性,其蒸馏水的静态接触角接近0°;在微弧氧化膜上经有机镀膜后,其形成的有机薄膜的静态接触角高达173.3°,表现出优良的超疏水特性。镁合金经微弧氧化处理后具有良好的耐腐蚀性能,经有机镀膜超疏水复合处理后,耐腐蚀性能得到进一步提高。复合膜层在3.5%NaCl溶液中,与基体相比动电位极化腐蚀电流密度减小了3个数量级、而电化学阻抗提高了3个数量级,耐腐蚀性能明显改善。微弧氧化与有机镀膜相结合的复合处理使镁合金表面在实现超亲水-超疏水功能转换的同时显著提高镁合金的耐腐蚀性能。