An investigation into the influence of electrospinning parameters on the diameter and alignment of poly(hydroxybutyrate‐co‐hydroxyvalerate) fibers

Electrospinning is an effective technology for the fabrication of ultrafine fibers, which can be the basic component of a tissue engineering scaffold. In tissue engineering, because cells seeded on fibrous scaffolds with varying fiber diameters and morphologies exhibit different responses, it is critical to control these characteristics of electrospun fibers. The diameter and morphology of electrospun fibers can be influenced by many processing parameters (e.g., electrospinning voltage, needle inner diameter, solution feeding rate, rotational speed of the fiber‐collecting cylinder, and working distance) and solution properties (polymer solution concentration and conductivity). In this study, a factorial design approach was used to systematically investigate the degree of influence of each of these parameters on fiber diameter, degree of fiber alignment, and their possible synergetic effects, using a natural biodegradable polymer, poly(hydroxybutyrate‐co‐hydroxyvalerate), for the electrospinning experiments. It was found that the solution concentration invoked the highest main effect on fiber diameter, whereas both rotational speed of the fiber‐collecting cylinder and addition of a conductivity‐enhancing salt could significantly affect the degree of fiber alignment. By carefully controlling the electrospinning parameters and solution properties, fibrous scaffolds of desired characteristics could be made to meet the requirements of different tissue engineering applications. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Fabricating novel thermal crosslinked ultrafine fibers via electrospinning

In this article, we report the preparation of a kind of novel crosslinked ultrafine fiber by electrospinning of unsaturated polyester macromonomers (UPM) and subsequent thermal crosslinking. The UPM is prepared via a two‐step reaction with poly(2‐methyl‐1,3‐propyleneadipate) diol terminated (PMPA), isophorone‐diisocyanate (IPDI) and 2‐hydroxyethyl methacrylate (HEMA). Poly(3‐hydroxyl‐butyrate‐co‐3‐hydroxylvalerate) (PHBV) is chosen to improve the processability of the UPM. UPM/PHBV blend ultrafine fibers are successfully electrospun with a proper mass ratio of UPM to PHBV in dichloromethane solution. The fibers are thermally crosslinked after electrospinning. Measurement results indicate that the average diameter of the fibers is about 1 μm and the crosslinked fibers have good solvent‐stability and thermal‐stability. This novel fiber has potential applications in filtration and protective coating. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 107:2142–2149, 2008     

Effect of applied voltage on diameter and morphology of ultrafine fibers in bubble electrospinning

A novel electrospinning process, bubble electrospinning, was used to produce porous nonwoven fibrous mats, of which the fiber diameter can range from nano‐ to microscales. The deformation of a charged bubble, from which multiple jets were ejected, was observed using a high‐speed motion camera. The effects of different applied voltages on diameter, morphology, and structure of bubble‐electrospun ultrafine fibers were theoretically analyzed and then experimentally validated by scanning electron microscopy and atomic force microscopy. The results showed that the average diameter of fibers increased with the increase of the applied voltage in bubble electrospinning, which is quite different from that in traditional electrospinning process under the similar conditions. The number of beaded fibers decreased with increasing applied voltage. Additionally, the crystallinities of polyvinylpyrrolidone ultrafine fibers obtained in this process were higher than that of polyvinylpyrrolidone powders. The production rate of bubble electrospinning was higher than that of the traditional electrospinning. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation and experimental parameters analysis of laser melt electrospun poly(L‐lactide) fibers via orthogonal design

Laser melt electrospinning is a novel technology to produce micro/nanofibers. This solvent‐free process is more suitable for biomedical applications. In this work, the electrospun poly(L ‐lactide) (PLLA) fibers with diameters ranging from 2 to 7 μm were prepared by this method, and four influencing factors of melt flow rate (MFR), laser current, collector distance, and applied voltage were investigated on the PLLA fiber diameters and its standard deviation (SD) with an orthogonal design method. The results of range analysis showed the order of significance levels as follows: applied voltage, laser current, collector distance, and MFR for fiber diameter. The SD of fiber diameter can be listed in the following order: applied voltage, MFR, laser current, and collector distance. POLYM. ENG. SCI., 52:1964–1967, 2012. © 2012 Society of Plastics Engineers     

Effect of air blowing on the morphology and nanofiber properties of blowing‐assisted electrospun polycarbonates

Polycarbonate (PC) nanofibers are prepared using the air blowing‐assisted electrospinning process. The effects of air blowing pressure and PC solution concentration on the physical properties of fibers and the filtration performance of the nanofiber web are investigated. The air blowing‐assisted electrospinning process produces fewer beads and smaller nanofiber diameters compared with those obtained without air blowing. Uniform PC nanofibers with an average fiber diameter of about 0.170 μm are obtained using an applied voltage of 40 kV, an air blowing pressure of 0.3 MPa, a PC solution concentration of 16%, and a tip‐to‐collection‐screen distance (TCD) of 25 cm. The filtration efficiency improvement of the air blowing‐assisted electrospun web can be attributed to the narrow distribution of fiber diameter and small mean flow pore size of the electrospun web. Performance results show that the air blowing‐assisted electrospinning process can be applied to produce PC nanofiber mats with high‐quality filtration. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Air permeability of electrospun polyacrylonitrile nanoweb

Ultrafine fibers were spun from polyacrylonitrile (PAN) solution in N,N‐dimethylformamide using a homemade electrospinning setup. Fibers with diameter ranging from 80 to 340 nm were obtained. Fiber size and fiber size distribution were investigated for various concentration, applied voltage, and tip‐to‐collector distance using image analysis. The diameters of the electrospun fibers increase when increasing the solution concentration and decrease slightly when increasing the voltage and needle tip‐to‐collector distance. Porosity and air permeability are vital properties in applications of electrospun nanofibrous structures. In this study, effects of process parameters on the porosity and air permeability of electrospun nanoweb were investigated as well. Results of statistical analysis showed that solution concentration and applied voltage have significant influences on pore diameters. It was concluded that nanofiber diameter played an important role on the diameter of pores formed by the intersections of nanofibers. A more realistic understanding of porosity was obtained and a quantitative relationship between nanoweb parameters and its air permeability was established by regression analysis. Two separate models were constructed for predicting air permeability in relation to process parameters. Optimization of electrospinning process for producing nanoweb with desirable air permeability is well achieved by these models. The models presented in this study are of high importance for their ability to predict the air permeability of PAN nanoweb both by process or structure parameters. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

The morphology and degradation behavior of electrospun poly(3‐hydroxybutyrate)/Magnetite and poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)/Magnetite composites

Electrospinning of biodegradable poly(3‐hydroxybutyrate) (PHB)/magnetite and poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV)/magnetite composites in 2,2,2‐trifluoroethanol (TFE) and chloroform are investigated to develop nonwoven nanofibrous structure. Ultrafine PHB/magnetite fibers are obtained and the resulting fiber diameters are in the range of 690–710 nm and 8.0–8.4 µm for the polymer dissolved in TFE and chloroform. The surface of PHB composites fiber fabricated in chloroform contains porous structures, which are not observed for the sample of PHB composites fiber dissolved in TFE. The fiber diameters for PHBV5/magnetite composites are in the range of 500–540 nm and 2.3–2.5 µm, depending on the use of TFE and chloroform. The average diameters of PHBV5/magnetite composite fibers are smaller than those of PHB/magnetite composites fiber. All electrospun PHB/magnetite and composite fibers are superparamagnetic. The degradation behaviors of PHB/magnetite and PHBV5/magnetite composite fibers were investigated using Caldimonas manganoxidans. For the fabricated composite fibers, it is found that the degradation rate increased with the increasing loading of magnetite nanoparticles. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41070.     

Electrospinning of Poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) nanofibers with feature surface microstructure

The development of surface microstructure with specific features in electrospun nanofibers has attracted more and more attention in recent years. In this article, a common biological polyester, poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV) was electrospinning into nanofibers with “coral‐like” surface microstructure by a conventional‐electrospinning setup. The effect of the process parameters on the microstructure in electrospun nanofibers were investigated via a series of experiments. The formation mechanism of this feature structure and cytotoxicity assays of PHBV membrane were also discussed. The water contact angle of the electrospun PHBV membrane was higher than that of the PHBV cast film due to a very‐rough fiber surface including porous beads when PHBV was electrospun from the concentration of 4 wt %. Because of special hole shape and size distribution, the physical structure of surface of PHBV electrospun fibers offered it special properties, such as specific‐surface area, hydrophilic–hydrophobic properties, adhesion properties of cells and biological substances, etc. The demonstrated method of form coral structure would contribute to the areas such as filtration, sensor, tissue engineering scaffolds, and carriers of drugs or catalysis. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Melt electrospinning from poly(L‐lactide) rods coated with poly(ethylene‐co‐vinyl alcohol)

Rodlike poly(L ‐lactide) (PLLA) samples coated with poly(ethylene‐co‐vinyl alcohol) (EVOH) were made. Fibers were produced from these rodlike samples by using a melt electrospinning system equipped with a laser irradiating device, and the effects of EVOH content and the processing parameters of the melt electrospinning on fiber diameters were investigated. We also studied the fiber formation mechanism from the rods during the laser melt electrospinning process. The following conclusions were reached: (i) coating of EVOH on PLLA rods has a remarkable effect on decreasing fiber diameter from 3 μm to around 1 μm; (ii) increases in the electric field strength and temperature of spinning space decrease the average diameter of fibers produced from pure PLLA rods, and longer collector distance leads to lager PLLA fiber diameter; and (iii) the migration of PLLA component from the core to the surface of electrospun fibers takes place during the fiber formation process. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

A Comparison of Electric‐Field‐Driven and Pressure‐Driven Fiber Generation Methods for Drug Delivery

Polymeric fibers are prepared by using electric field driven fiber production technology—electrospinning and pressure driven fiber production technology—pressurized gyration. Fibers of four different polymers: polyvinylidene fluoride (PVDF), poly(methyl methacrylate (PMMA), poly(N‐isopropylacrylamide), and polyvinylpyridine (PVP), are spun by both techniques and differences are analyzed for their suitability as drug carriers. The diameters of electrospun fibers are larger in some cases (PVDF and PMMA), producing fibers with lower surface area. Pressurized gyration allows for a higher rate of fiber production. Additionally, drug‐loaded PVP fibers are prepared by using two poorly water‐soluble drugs (Amphotericin B and Itraconazole). In vitro dissolution studies show differences in release rate between the two types of fibers. Drug‐loaded gyrospun fibers release the drugs faster within 15 min compared to the drug‐loaded electrospun fibers. The findings suggest pressurized gyration is a promising and scalable approach to rapid fiber production for drug delivery when compared to electrospinning.     

Drug release from electrospun fibers of poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) grafted with poly(N‐vinylpyrrolidone)

Poly(N‐vinylpyrrolidone) (PVP) groups were grafted onto poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV) backbone to modify the properties of PHBV and synthesize a new novel biocompatible graft copolymer. Based on these graft copolymers, electrospun fiber mats and commonly cast films were explored as drug delivery vehicles using tetracycline hydrochloride as a model drug. Toward that end, the fibers were electrospun and the films were cast from chloroform solutions containing a small amount of methanol to solubilize the drug. The Brookfield viscosities of the solution were determined to achieve the optimal electrospinning conditions. The vitro release of the tetracycline hydrochloride from these new drug delivery systems was followed by UV–vis spectroscopy. To probe into the factors affected on the release behavior of these drug delivery systems, their water absorbing abilities in phosphate buffer solution were investigated, together with their surface hydrophilicity, porosity and crystallization properties were characterized by water contact angles, capillary flow porometer, DSC, and WAXD, respectively. The morphological changes of these drug delivery vehicles before and after release were also observed with SEM. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Fabrication of Aligned Poly(L‐lactide) Fibers by Electrospinning and Drawing

A new target collector was designed for taking up aligned nanofibers by electrospinning. The collector consists of a rotor around which several fins were attached for winding electrospun filaments continuously in large amounts. The alignment of the nanofibers wound on the collector was affected by the electrospinning conditions, such as the needle‐to‐collector distance and the applied voltage, but not by the rotation speed of the collector. At a voltage of 0.5 kV · cm^?1, about 60% of the fibers were found to be aligned within an angle of ± 5° relative to the rotational direction of the collector. The fiber alignment was improved to 90% by drawing the fiber bundle 2–3 times at 110 °C. The drawing was also effective for crystal orientation of the fibers as revealed by WAXD. The drawn fibers show improved mechanical properties.

     

Morphology of electrospun nylon‐6 nanofibers as a function of molecular weight and processing parameters

In the present study, the morphology and mechanical properties of nylon‐6 nanofibers were investigated as a function of molecular weight (30,000, 50,000, and 63,000 g/mol) and electrospinning process conditions (solution concentration, voltage, tip‐to‐collector distance, and flow rate). Scanning electron micrographs (SEM) of nylon‐6 nanofibers showed that the diameter of the electrospun fiber increased with increasing molecular weight and solution concentration. An increase in molecular weight increases the density of chain entanglements (in solution) at the same polymer concentration; hence, the minimum concentration to produce nanofibers was lower for the highest molecular weight nylon‐6. The morphology of electrospun fibers also depended on tip‐to‐collector distance and applied voltage concentration of polymer solution as observed from the SEM images. Trends in fiber diameter and diameter distribution are discussed for each processing variable. Mechanical properties of electrospun nonwoven mats showed an increase in tensile strength and modulus as a function of increasing molecular weight. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation of porous electro‐spun UPM fibers via photocrosslinking

In this study, a new method of preparing porous ultra‐fine fibers via photocrosslinking was developed. Ultra‐fine unsaturated polyester macromonomor (UPM)/poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (UPM/ PHBV) blend fibers were electrospun and then the UPM was photocrosslinked by UV irradiation. Different ratios between UPM, PHBV and solvent were tested and the relationship between weight percentage of solutions and diameter of fibers was discussed. Through the test of T_g and T_m we found that UPM and PHBV were immiscible and the phase separation proceeded during the electrospinning. The photocrosslinking time was controlled strictly and the best reaction time can't exceed more than 10 min. After photocrosslinking of UPM, PHBV was extracted from the blend fibers with chloroform. The morphology of the fiber was observed through SEM and fibers were not collapsed during the extracted processing. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Optimization and investigation of the governing parameters in electrospinning the home‐made poly(l‐lactide‐co‐ε‐caprolactone‐diOH)

Poly(l ‐lactide‐co‐ε‐caprolactone‐diOH) (PCLA) with (ABA)_n type is synthesized using poly(lactic acid) (PLA) and poly(ε‐caprolactone) di‐OH (PCL‐diOH) via chain extending method. FT‐IR, ¹H‐NMR, and GPC data demonstrate that PLA and PCL‐diOH have reacted completely. The product is electrospun into ultrafine fibers subsequently. The optimum electrospinning parameters obtain from an orthogonal experiment are a solvent ratio (DMF/DCM) of 5/5, a polymer concentration of 28 wt %, a collector distance of 20 cm and a voltage of 18 kV. As a result, the average diameter of fibers is 0.77 µm and the uniformity is above 80%. Via range analysis, it is found that the order of the influence on diameter is solvent ratio, applied voltage, collector distance, and polymer concentration, successively. Single effect of the four governing factors on diameter and morphology is also experimentally investigated. This may provide clues for obtaining fibers with various structures by controlling the parameters. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3600–3610, 2013     

Determination of twisting angle of electrospun nanofiber bundle for continuous electrospinning system

Electrospinning continuously produced twisted nanofibers with a convergence coil and a rotating ring collector. The positively charged nozzle was used in the electrospinning process to deposit electrospun fibers of polyacrylonitrile onto a rotating ring collector. By withdrawing the electrospun fibers from the rotating ring collector, it was possible to spin the electrospun fibers yarn. In this study, theoretical approaches and numerical simulations were used to determine the twisting angle of the yarn. Using the equations developed in this study, we performed numerical simulations and compared the experimental results with the numerical simulation results. Mechanical properties of the fiber bundle were analyzed for twisting angle. It was confirmed the relationship among the winding drum, the ring collector, and flux of the fibers mass per time during electrospinning in the developed system. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45528.     

Electrospun nanofibers of block copolymer of trimethylene carbonate and ϵ‐caprolactone

The electrospinning behavior of a block copolymer of trimethylene carbonate (TMC) and ε‐caprolactone dissolved in N,N‐dimethylformamide (DMF) and methylene chloride (MC) was studied. The effects of the blended solvent volume ratio, concentration, voltage, and tip–collector distance (TCD) on the morphology of the electrospun fibers were investigated by scanning electron microscopy. The results indicated that the diameter of the electrospun fibers decreased with a decreasing molar ratio of MC to DMF, but beads formed gradually. With a decreasing concentration of the solution, the fiber diameter decreased; at the same time, beads also appeared and changed from spindlelike to spherical. A higher voltage and larger TCD favored the formation of smaller diameter electrospun fibers. The results of differential scanning calorimetry and X‐ray diffraction showed that the crystallinity and melting point of the electrospun fibers decreased when increasing the TMC content in the copolymer. Compared with the corresponding films, the crystallinity and melting point of the electrospun fibers were obviously increased. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1462–1470, 2006     

Poly(hydroxybutyrate‐co‐hydroxyvalerate) and bovine serum albumin blend prepared by electrospinning

Electrospinning is a method for the preparation of nanosized polymer fibers. Here, electrospinning is used to prepare a blend of a polyester, poly(hydroxybutyrate‐co‐hydroxyvalerate) (PHBV), and a globular protein, bovine serum albumin (BSA). The electrospun blend film is compared with a solution‐cast blend film and with single‐component electrospun films made of PHBV and BSA. In the electrospun blend films, BSA manifests itself as flat ribbons and a fine network formed from fibers less than 50 nm in diameter. The dissolution rate of BSA from the electrospun blended film is lower than from the solution‐cast one. The films are characterized using scanning electron microscopy, differential scanning calorimetry, and contact‐angle measurements. The obtained PHBV+BSA blend films have several emergent properties: a slow BSA dissolution rate, a fine BSA network, and unusual thermal behavior. Thus, the PHBV+BSA blend films introduce a new class of polymer–protein blends. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45090.     

Investigation of electrospun and film‐cast PVC membranes incorporated with aliquat 336 for efficient Cd extraction: A comparative study

This article was aimed to investigate the cadmium extraction behaviors of the two different polyvinyl chloride membranes incorporating Aliquat 336—electrospinning and film‐casting. An optimal investigation condition for membranes used in the extraction process was produced at 25 kV with 10 cm tip‐to‐collector distance. Membranes were electrospun for 8 h at 200 μL/h. Membrane extraction studies were carried out using a 127 mg/L Cd(II) solution. Scanning electron microscope (SEM) images revealed differences in fiber diameters and membrane morphology. The addition of Aliquat produced very fine fibers (7–722 nm) resulting Brunauer‐Emmett‐Teller (BET) surface areas of 4.67–11.3 m²/g for electrospun membranes and 1.70–5.44 m²/g for film‐casted membranes. Extraction studies using membranes with different levels of Aliquat (0–40% w/w) revealed that the cadmium extraction performance of electrospun membranes was significantly better than conventional film‐cast membranes. For 40% Aliquat 336, with an initial concentration of 127 mg/L Cd, the cast membrane extracted down to concentration to 115 mg/L as compared to electrospun membrane, which extracted down to 88 mg/L within 40 h. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

静电纺丝聚合物加工技术及其应用

电纺丝是一种使带电荷的聚合物溶液或熔体在静电场中射流来制备聚合物超细纤维的加工方法。电纺纤维织物的空隙率高、比表面积大、构架织物的直径处于纳米级别。综述了电纺丝技术的发展以及过程参数对电纺丝织物的影响。介绍了最新研究的许多新颖纤维品种、它们的微观形貌、制备方法以及不同纳米纤维在不同领域中的应用。