Simultaneous enhancement of dielectric and mechanical properties of high‐density polyethylene/nitrile rubber/multiwalled carbon nanotube composites prepared by dynamic vulcanization

Polymer dielectric composites, which possess high dielectric and loss suppression with excellent mechanical properties, are of crucial importance in practical applications. Herein, high‐density polyethylene/nitrile rubber/multiwalled carbon nanotube (HDPE/NBR/MWCNT) composites were fabricated by the dynamic vulcanization (DV) technique. The effect of DV on the structure and properties of HDPE/NBR/MWCNTs was systematically investigated. The results illustrate that the DV technique combines the advantages of the crosslinked phase and melt processability of thermoplastics. With the increase of dicumyl peroxide content, the dielectric permittivity and the mechanical properties clearly increase, due to a better compatibility and dispersibility achieved by DV. More importantly, a continuous decrease of dielectric loss and conductivity are observed with the increase of dicumyl peroxide content. These can probably be assigned to the combination of better dispersion and slower chain mobility of the NBR phase induced by crosslinking. © 2020 Society of Industrial Chemistry     

Influences of blend proportions and curing systems on dynamic,mechanical, and morphological properties of dynamically cured epoxidized natural rubber/high‐density polyethylene blends

Thermoplastic elastomers (TPEs) based on dynamically cured epoxidized natural rubber/high‐density polyethylene (ENR/HDPE) blends were prepared. Influence of the process oil, blend proportion, and curing systems were investigated. It was found that the oil‐extended thermoplastic vulcanizates (TPVs) exhibited better elastomeric properties and improved ease of the injection process. Increasing the proportion of ENR caused increasing elastic response of elongation at break, tension set properties, and tan δ. It was also found that the TPV treated with phenolic resin exhibited superior mechanical properties and the smallest vulcanized rubber domains. The TPV treated with the conventional peroxide co‐agent curing system showed superior strength properties but had poor elastomeric properties. POLYM. ENG. SCI., 2009. © 2008 Society of Plastics Engineers     

Effects of dynamic vulcanization on the physical,mechanical, and morphological properties of high‐density polyethylene/(natural rubber)/(thermoplastic tapioca starch) blends

Blending of high density polyethylene (HDPE), natural rubber (NR), and thermoplastic tapioca starch (TPS) have been studied. Two series of samples having 5–30 wt% of TPS were prepared: (a) unvulcanized blends (control) and (b) dynamically vulcanized HDPE/NR/TPS blends. The composition of the HDPE/NR was constant and fixed at a blend ratio of 70/30. Morphology studies by SEM showed that the TPS particles were homogeneously dispersed and well‐embedded in vulcanized HDPE/NR matrix. The SEM micrographs showed agreement with the tensile strength and elongation at break values. Tensile strength improved significanly when the HDPE/NR/TPS blends were vulcanized by using sulfur curative system. The enhancement in tensile properties is attributed to the crosslinking reaction within the NR phase. J. VINYL ADDIT. TECHNOL., 18:192–197, 2012. © 2012 Society of Plastics Engineers     

Processability‐enhanced bimodal high‐density polyethylene with comb‐branched high‐density polyethylene

Two solution reactors in series were utilized to synthesize comb‐branched high‐density polyethylene (HDPE), cbHDPE, where the first reactor prepares vinyl‐terminated HDPE macromers catalyzed by an organometallic catalyst favoring beta hydride transfer and the second reactor copolymerizes HDPE macromers with ethylene using a different organometallic catalyst capable of incorporating macromers. A bimodal HDPE, biHDPE with bimodalities in molecular weight, and hexene content of the desired composition distribution was also prepared in a gas phase reactor using silica supported dual organometallic catalysts. By blending 3% solution‐made cbHDPE into the gas‐phase biHDPE, the resulting trimodal HDPE preserves the excellent stiffness and toughness of the bimodal HDPE while having exceptional melt strength and processability. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45755.     

Effect of the high‐density polyethylene melt index on the microcellular foaming of high‐density polyethylene/polypropylene blends

The effect of high‐density polyethylene (HDPE)/polypropylene (PP) blending on the crystallinity as a function of the HDPE melt index was studied. The melting temperature and total amount of crystallinity in the HDPE/PP blends were lower than those of the pure polymers, regardless of the blend composition and melt index. The effects of the melt index, blending, and foaming conditions (foaming temperature and foaming time) on the void fractions of HDPEs of various melt indices and HDPE/PP blends were also investigated. The void fraction was strongly dependent on the foaming time, foaming temperature, and blend composition as well as the melt index of HDPE. The void fraction of the foamed 30:70 HDPE/PP blend was always higher than that of the foamed 50:50 HDPE/PP blend, regardless of the melt index. The microcellular structure could be greatly improved with a suitable ratio of HDPE to PP and with foaming above the melting temperature for long enough; however, using high‐melt‐index HDPE in the HDPE/PP blends had a deleterious effect on both the void fraction and cell morphology of the blends. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 364–371, 2004     

Preparation of high‐performance polyethylene via a novel processing method of combining dynamic vulcanization with a silane‐grafted water‐crosslinking technique

A novel processing method of combining dynamic vulcanization with the silane‐grafted water‐crosslinking technique to improve the comprehensive properties of polyethylene (PE) is reported. PE was grafted with vinyl triethoxysilane (VTEO) first, and then, N,N,N′,N′‐ tetragylcidyl‐4,4′‐diaminodiphenylmethane epoxy resin was dynamically cured in a PE‐g‐VTEO matrix through a twin‐screw extruder to prepare PE‐g‐VTEO/epoxy blends. Polyethylene‐graft‐maleic anhydride (PE‐g‐MAH) was used as a compatibilizer to improve the interaction between PE‐g‐VTEO and the epoxy resin. The results show that the novel processing method improved the strength, stiffness, and toughness of the blends, especially the heat resistance of the blends, by the addition of the dynamically cured epoxy resin as the reinforcement. PE‐g‐MAH increased the compatibility between PE‐g‐VTEO and the epoxy resin, which played an important role in the improvement of the comprehensive properties of the blends. In addition, after treatments in both hot air and hot water, the comprehensive properties of blends were further improved, thanks to the further curing reaction of epoxy with PE‐g‐VTEO. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Bi‐axial self‐reinforcement of high‐density polyethylene induced by high‐molecular weight polyethylene through dynamic packing injection molding

Previously, bi‐axial self‐reinforcement of high‐density polyethylene (HDPE) was achieved through a uni‐axial shear stress field introduced by dynamic packing injection molding technology. Here, further improvement of tensile strength along the flow direction (MD) was achieved by blending a small amount of high‐molecular‐weight polyethylene (HMWPE) with HDPE, while the tensile strength along the transverse direction (TD) still substantially exceeded that of conventional moldings. Tensile strengths in both flow and transverse directions were considerably enhanced, with improvements from 23 MPa to 76 MPa in MD and from 23 MPa to 31 MPa in TD. The effect of HMWPE content and molding parameters on tensile properties was also investigated. The tensile strength along MD was highly dependent on HMWPE content, oscillating cycle, mold temperature, melt temperature and packing pressure, while that along TD was insensitive to composition and processing parameters within the selected design space. According to the stress–strain curves, samples with HMWPE produced by dynamic packing injection molding had a special tensile failure mode in MD, different from both typical plastic and brittle failure modes. There were no yielding and necking phenomena, which are characteristic during tensile testing of plastic materials, but there was still a considerably higher elongation compared to those of brittle materials. However, in TD, all dynamic injection molding samples exhibited plastic failure as did typical conventional injection molding samples. Copyright © 2006 Society of Chemical Industry     

动态硫化氯化聚乙烯橡胶/三元尼龙热塑性弹性体的性能

采用动态硫化法制备了氯化聚乙烯橡胶(CM)/三元尼龙(PA)热塑性硫化胶(TPV),考察了硫化剂种类及用量、橡塑共混比对TPV物理机械性能和耐油性能的影响,并测试了TPV的反复加工性能.结果表明,用过氧化异丙苯(DCP)硫化体系制得TPV的拉伸强度和耐油性能均优于用噻二唑衍生物硫化体系制得的TPV;在三烯丙基异氰脲酸酯...     

Rheological,thermal, and morphological properties of low‐density polyethylene/ultra‐high‐molecular‐weight polyethylene and linear low‐density polyethylene/ultra‐high‐molecular‐weight polyethylene blends

The dynamic rheological behavior of low‐density polyethylene (LDPE)/ultra‐high‐molecular‐weight polyethylene (UHMWPE) blends and linear low‐density polyethylene (LLDPE)/UHMWPE blends was measured in a parallel‐plate rheometer at 180, 190, and 200°C. Analysis of the log–additivity rule, Cole–Cole plots, Han curves, and Van Gurp curves of the LDPE/UHMWPE blends indicated that the blends were miscible in the melt. In contrast, the rheological properties of LLDPE/UHMWPE showed that the miscibility of the blends was decided by the composition of LLDPE. The differential scanning calorimetry results and scanning electron microscopy photos of the LLDPE/UHMWPE blends were consistent with the rheological properties, whereas with regard to the thermal and morphological properties of LDPE/UHMWPE blends, the results reveal three endothermic peaks and phase separation, which indicated a liquid–solid phase separation in the LDPE/UHMWPE blends. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Rheological study on high‐density polyethylene/organoclay composites

Maleic anhydride‐grafted polyethylene (MAPE) is investigated as a compatibilizer of polyethylene/organoclay nanocomposite. With MAPE help, partial exfoliation of the organoclay occurs in the nanocomposites with the melt compounding method for organoclay loading up to 8.0 wt%. Investigation of the rheological behaviors shows that at high frequencies or shear rates, the viscosity is essentially unaffected by the presence of organoclay; however, at low frequencies or shear rates, viscoelastic behavior alters dramatically, and this is attributed to the presence of anisotropic stacks of randomly oriented organoclay sheets and the formation of network structures. The important observations are firstly the initial stress overshooting observed in steady shear. At low shear rates, stress is much greater at the initial stage than the stress at the steady state; however, it can be eliminated by preshear at low shear rates, which means that preshearing can effectively break down the network structures and align the organoclay. Second, the normalized stress at the overshoot point is a function of the critical strain unit. POLYM. ENG. SCI., 2011. © 2010 Society of Plastics Engineers     

Decrosslinking of crosslinked high‐density polyethylene via ultrasonically aided single‐screw extrusion

A novel environmentally friendly process for decrosslinking of the peroxide crosslinked HDPE (XHDPE) via ultrasonic assisted single (SSE) is developed and its process characteristics are established. The specific ultrasonic energy decreases with the flow rate and increases with the ultrasonic amplitude, while die pressure increases with the flow rate and decreases with the ultrasonic amplitude. Application of ultrasonic treatment during extrusion enables an increase of productivity. Gel fraction, crosslink density, dynamic and mechanical properties, and thermal behavior of the virgin HDPE, XHDPE, and decrosslinked XHDPE are measured. Gel fraction and crosslink density of the decrosslinked XHDPE are decreased with increasing flow rate and ultrasonic amplitude. A unique linear relation between the normalized gel fraction and the normalized crosslink density is found, regardless of the type of extruders and processing conditions. SEM images reveals that the decrosslinked XHDPE is a composite of submicron size gel particles embedded in its sol matrix. The sol extracted from the decrosslinked XHDPE exhibits a higher complex viscosity and higher level of branching than the virgin HDPE. An increase of the ultrasonic amplitude leads to a decrease of the complex viscosity, storage and loss moduli, and an increase of the loss tangent of the decrosslinked XHDPE. The thermal behavior and mechanical properties of the decrosslinked XHDPE show a weak dependency on processing conditions. At some processing conditions, mechanical properties of the decrosslinked XHDPE are close or higher to those of XHDPE. POLYM. ENG. SCI., 54:2715–2730, 2014. © 2013 Society of Plastics Engineers     

Effect of non‐rubber substances on vulcanization kinetics of natural rubber

Effect of non‐rubber components on vulcanization kinetics of natural rubber was studied with the use of a Rheometer MDR‐2000. The results show that the rate constants of induction period and curing period of natural rubber (NR) are greater than that of natural rubber extracted with acetone (NR_E), and the activation energies of induction period and curing period of NR are lower than that of NR_E. The activation energy of induction period of NR is reduced by16.9% and the activation energy of curing period of NR is reduced by 3.2% compared to the activation energies of NR_E. The time t_dis of NR is shorter than that of NR_E at the same temperature. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Thermal analysis of high‐density polyethylene and low‐density polyethylene with enhanced biodegradability

The thermal properties of high‐density polyethylene (HDPE) and low‐density polyethylene (LDPE) filled with different biodegradable additives (Mater‐Bi AF05H, Cornplast, and Bioefect 72000) were investigated with thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The DSC traces of the additives indicated that they did not undergo any significant phase change or transition in the temperature region typically encountered by a commercial composting system. The TGA results showed that the presence of the additive led to a thermally less stable matrix and higher residue percentages. The products obtained during the thermodegradation of these degradable polyolefins were similar to those from pure polyethylenes. The LDPE blends were thermally less stable than the HDPE blends. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 764–772, 2002     

Effect of dynamic shear on the microcellular foaming of polypropylene/high‐density polyethylene blends

Dynamic shear in the axial direction of a rotor was vertically superposed on the melt flow direction, and its effects on the shear rate and melt strength were investigated theoretically. Polypropylene/high‐density polyethylene blends were microcellularly foamed with different vibration parameters. The experimental results were compared with those of a theoretical analysis, and the effects of dynamic shear on the foamability and ultimate cell structure were analyzed in detail. The theoretical results showed that the shear rate and melt strength increased with an increase in the vibration amplitude and frequency. The enhanced melt strength could effectively restrict cell growth, prevent cell rupture, and improve foamability. The experimental results showed that the cell orientation decreased and the cell structure was improved when axial dynamic shear induced by rotor vibrations was superposed on the melt flow direction. Furthermore, the cell diameter decreased and the cell density increased with increases in the vibration amplitude and frequency. The experimental results were very consistent with the theoretical analysis. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Analysis of natural degradation of high‐density polyethylene lining using time‐dependent properties

The main objective of this study was to determine the service life of high‐density polyethylene lining when exposed to natural degradation in tropical climates using time‐dependant properties. The changes in material density, strength, and strain at fracture over the degradation period were determined. Optical micrographs were obtained to track the changes in the material during aging. An exponential decay equation was developed that estimates of the service life of the high‐density polyethylene lining. It was concluded that most of the degradation of the material takes place in the first few months of installation and that both the density and mechanical strength of the material increased in the course of degradation, whereas the fracture strain reduced over time. It was concluded that the most important factor that determines the lifespan of the liner is the ability to maintain high strains. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

New gasoline and gas barrier from plasticized carbon black reinforced butyl rubber/high‐density polyethylene blends

The effects of the high‐density polyethylene volume fraction on the curing characteristics and network structure of rubber blends have been studied in terms of the torque, scorch time, optimum curing time, Mooney viscosity, number of elastically effective chains, viscosity, interfacial tension, glass‐transition temperature, scanning electron microscopy, internal friction, sound velocity, acoustic attenuation, polymer–solvent interaction parameter, swelling index, and gel fraction. The applicability of the blends for gasoline barriers has been examined through the changes in the electrical resistance and volumetric swelling in gasoline versus time at room temperature. The transport mechanism of the solvent through the crosslinked butyl rubber/high‐density polyethylene blends is governed by Fickian diffusion law. The transport coefficients, namely, the diffusion coefficient, intrinsic diffusion, and permeation coefficient, have been computed. The experimental data for the permeation coefficient are in good agreement with the values calculated by Maxwell's model and far from those of Robeson's model. In addition, some thermodynamics parameters, namely, the standard entropy, standard enthalpy, and standard Gibbs free energy, have been estimated as functions of the high‐density polyethylene concentration of the butyl rubber blends. Furthermore, the applicability of butyl rubber/high‐density polyethylene composites for Freon gas barriers and antistatic charge dissipation has been examined. Finally, the mechanical properties, such as the tensile strength, hardness, stiffness, and elongation at break, of butyl rubber composites with different high‐density polyethylene concentrations have been evaluated. The increase in the mechanical properties is due to the increase in the crosslinking density and the interfacial adhesion of the blend. This proves that these new blends have important technological applications as gasoline and Freon barriers and for antistatic charge dissipation with good mechanical properties. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1237–1247, 2006     

Polyamide‐6/high‐density polyethylene blend using recycled high‐density polyethylene as compatibilizer: Morphology,mechanical properties,and thermal stability

Blends of polyamide‐6 (PA6) or postindustry polyamide‐6 (piPA6) and high‐density polyethylene (HDPE) or recycled high‐density polyethylene (rHDPE) were processed in single and twin‐screw extruders. The use of rHDPE in the blends promotes a significant decrease of size domains and improvement in the mechanical properties. The thermal stability was also slightly improved compared with PA6 and HDPE blends. The Molau test exhibited a stable emulsion in formic acid, which can be attributed to the formation of an interfacial copolymer involving polar amino end groups of PA6 and the rHDPE, respectively. These results indicate that recycled polymers can be used in the production of polymer blends with improved properties. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers.     

Creep resistance of wood‐filled polystyrene/high‐density polyethylene blends

Creep, the deformation over time of a material under stress, is one characteristic of wood‐filled polymer composites that has resulted in poor performance in certain applications. This project was undertaken to investigate the advantages of blending a plastic of lower‐creep polystyrene (PS) with high‐density polyethylene (HDPE) at ratios of 100:0, 75:25, 50:50, 25:75, and 0:100. These various PS–HDPE blends were then melt blended with a short fiber‐length wood flour (WF). Extruded bars of each blend were examined to measure modulus of elasticity and ultimate stress. Increasing the ratio of WF increased modulus of elasticity in all composites, except between 30 and 40% WF, whereas the effect of WF on ultimate stress was variable, depending on the composite. Scanning electron microscopic images and thermal analysis indicated that the wood particles interacted with the PS phase, although the interactions were weak. Finally, creep speed was calculated by using a three‐point bending geometry with a load of 50% of the ultimate stress. Creep decreased only slightly with increasing WF content but more significantly with increasing PS content, except at pure PS. The WF/75PS–25HDPE blend showed the least creep. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 418–425, 2001     

Cavitation‐induced rupture in high‐density polyethylene copolymers

Using cylindrical specimens with short gauge length, bulk cavitation is successfully generated in high‐density polyethylene copolymers (HDPE) under tensile loading. The bulk cavitation is generated without the presence of sharp notch, and therefore, crack growth is not involved in the rupture process. The bulk cavitation is investigated in two types of HDPE that have different molecular characteristics. Test results indicate that bulk cavitation can be introduced in both the types of HDPE, for which the loading level is most easily identified using plots of true axial stress versus stroke. The main difference in the rupture process occurs during the postcavitation stretch. Using specimens of sufficiently long gauge length, constitutive equations for the HDPEs are determined and applied to finite element modeling of specimens with short gauge length. The results show that the hydrostatic stress level in specimens of short gauge length is about twice as high as that in specimens of long gauge length, supporting the conclusion on bulk cavitation from rubber testing. For HDPE, this study shows that the rise of hydrostatic stress level leads to the suppression of necking, to allow the bulk cavitation to dominate the deformation process. POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers     

Self‐reinforcement of high‐density polyethylene/low‐density polyethylene prepared by oscillating packing injection molding under low pressure

This article reports the toughness improvement of high‐density polyethylene (HDPE) by low‐density polyethylene (LDPE) in oscillating packing injection molding, whereas tensile strength and modulus are greatly enhanced by oscillating packing at the same time. Compared with self‐reinforced pure HDPE, the tensile strength of HDPE/LDPE (80/20 wt %) keeps at the same level, and toughness increases. Multilayer structure on the fracture surface of self‐reinforced HDPE/LDPE specimens can be observed by scanning electron microscope. The central layer of the fracture surface breaks in a ductile manner, whereas the break of shear layer is somewhat brittle. The strength and modulus increase is due to the high orientation of macromolecules along the flow direction, refined crystallization, and shish‐kebab crystals. Differential scanning calorimetry and wide‐angle X‐ray diffraction find cocrystallization occurs between HDPE and LDPE. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 799–804, 1999