The effect of processing routes on the thermal and mechanical properties of poly(urethane‐isocyanurate) nanocomposites

A systematic investigation of four processing routes was implemented so as to evaluate the thermal and mechanical properties of nanosilica (NS) reinforced poly(urethane‐isocyanurate) nanocomposites (NC). The NS dispersion in the Polmix and the Isomix routes was performed in the polyol and the isocyanate precursor, respectively. The Isopol and the Solvmix routes consisted on the dispersion of the filler after the mixing of the precursors and with the aid of solvents, respectively. The NS dispersion, fractography (SEM, TEM), flexural and tensile mechanical properties, thermogravimetric analysis and FTIR analysis of NCs was performed as a function of processing route, isocyanate index, and NS concentration. Each route produced a NC with distinct properties, which were correlated to the NS agglomeration degree and how the NS affected the thermal transitions of the HS and the relative ratio of urethane and isocyanurate chemical groups. For example, the NC prepared with the Polmix route had substantial improvements of σ_t and ε_t of around +40 and +52%, respectively and an improved thermal resistance of the Hard Segments. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42750.     

Synthesis and thermal properties of poly(urethane‐imide)

The synthesis and thermal properties of thermoplastic poly(urethane‐imide) (PUI) resins were studied. Model reaction studies on the reactions of 4,4′‐diphenylcarbamatodiphenylmethane and 4,4′‐diisocyanatodiphenylmethane with phthalic anhydride were performed. We found that the reaction of anhydrides with urethane groups could take place under certain reaction conditions. According to the model reaction studies, N‐2‐methyl‐pyrrolidone was employed as a solvent, and no catalyst was used in the polymerization. To restrain the side reaction of anhydrides with urethane groups, we adopted a two‐step chain‐extending procedure in a chain‐extending reaction. The inherent viscosity of PUI was 0.83–0.99 dL/g. The prepared polymers not only exhibited improved solubility in organic solvents but also formed flexible films. Thermogravimetric analysis showed that PUI exhibited a two‐step thermal weight‐loss pattern. The first step of the thermal degradation of PUI was attributed to the thermooxidizing cleavage of weak and labile linkage, such as urethane groups, isopropylidene, and methylene, except for imide rings. The polymer inherent viscosity decreased sharply during the first step of thermal degradation. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 773–781, 2001     

Synthesis and characterization of poly(urethane‐ester)s based on calcium salt of mono(hydroxybutyl)phthalate

Calcium‐containing poly(urethane‐ester)s (PUEs) were prepared by reacting diisocyanate (HMDI or TDI) with a mixture of calcium salt of mono(hydroxybutyl)phthalate [Ca(HBP)₂] and hydroxyl‐terminated poly(1,4‐butylene glutarate) [HTPBG₁₀₀₀], using di‐n‐butyltin‐dilaurate as catalyst. About six calcium‐containing PUEs having different composition were synthesized by taking the mole ratio of Ca(HBP)₂:HTPBG₁₀₀₀:diisocyanate (HMDI or TDI) as 3:1:4, 2:2:4, and 1:3:4. Two blank PUEs were synthesized by the reaction of HTPBG₁₀₀₀ with diisocyanate (HMDI or TDI). The polymers were characterized by IR, ¹H NMR, Solid state ¹³C‐CP‐MAS NMR, TGA, DSC, XRD, solubility, and viscosity studies. The T_g value of PUEs increases with increase in the calcium content and decreases with increase in soft segment content. The viscosity of the calcium‐containing PUEs increases with increase in the soft segment content and decreases with increase in the calcium content. X‐ray diffraction patterns of the polymers show that the HMDI‐based polymers are partially crystalline and TDI‐based polymers are amorphous in nature. The dynamic mechanical analysis of the calcium‐containing PUEs based on HMDI shows that with increase in the calcium content of polymer, modulus (g′ and g″) increases at any given temperature. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1720–1727, 2006     

Synthesis functional poly(carbonate‐b‐ester) copolymers and micellar characterizations

Functional poly(carbonate‐b‐ester)s were synthesized in buck by ring‐opening polymerization of the carbonate (TMC, MBC, or BMC) with tert‐butyl N‐(2‐hydroxyethyl) carbamate as an initiator, and then with ε‐CL (or ε‐BCL) comonomer. Subsequently, the PMMC‐b‐PCL with pendent carboxyl groups and the PTMC‐b‐PHCL with pendent hydroxyl groups were obtained by catalytic debenzylation. DSC analysis indicated that only one T_g at an intermediate temperature the T_gs of the two polymer blocks. A decrease T_g was observed when an increase contents of ε‐CL incorporated into the copolymers. In contrast, two increased T_ms were observed with increasing PCL content. The block copolymers formed micelle in aqueous phase with critical micelle concentrations (cmcs) in the range of 2.23–14.6 mg/L and with the mean hydrodynamic diameters in the range of 100–280 nm, depending on the composition of copolymers. The drug entrapment efficiency and hydrolytic degradation behavior of micelle were also evaluated. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Segmented poly(urethane‐urea) elastomers based on polycaprolactone: Structure and properties

A series of segmented poly(urethane‐urea) polymers have been synthesized varying the hard segments content, based on the combination of polycaprolactone diol and aliphatic diisocyanate (Bis(4‐isocyanatocyclohexyl)methane), using diamine (1,4‐Butylenediamine) as the chain extender. The microstructure and properties of the material highly depend on the hard segments content (from 14 to 40%). These PUUs with hard segment content above 23% have elastomeric behaviors that allow high recoverable deformation. The chemical structure and hydrogen bonding interactions were studied using FTIR and atomic force microscopy, which revealed phase separation that was also confirmed by DSC, dynamic‐mechanical, and dielectric spectroscopy. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Hydrolytic resistance of model poly(ether urethane ureas) and poly(ester urethane ureas)

Poly(ester urethane ureas) (PesURUs) and poly(ether urethane ureas) (PetURUs) synthesized from diphenylmethane-4,4′-diisocyanate and poly(butylene adipate) diol, and poly(tetramethylene oxide) diol or poly(propylene oxide) diol, respectively, were hydrolyzed at 70°C for various periods up to 16 weeks. Differences in thermal and mechanical properties of as-received dry samples are correlated with the number and strength of hydrogen bonds formed between urea/urethane groups of hard segments and polyester or polyether groups of soft segments. Gel permeation chromatography measurements show that the molar mass of linear PesURUs markedly decreases with the hydrolysis time, whereas that of linear PetURUs remains almost unaffected. PesURU crosslinked by polymeric isocyanate has lower crystallinity, but shows somewhat better resistance to hydrolysis than its linear counterpart because of its more stable three-dimensional molecular structure. Water uptake at 37°C, dynamic mechanical thermal analysis, and differential scanning calorimetry thermograms determined for redried hydrolyzed specimens concurrently show that advancing hydrolysis accounts for decrease in the crystallinity (if any) of soft polyester segments, in the efficacy of hydrogen bonding and in crosslinking density. Experimental data indicate that hydrolytic resistance of PetURUs is primarily determined by (1) the hydrolytic stability of individual types of present groups, (2) steric hindrances affecting the access of water molecules to these groups, and (3) the hydrophilicity of backbones. © 1998 John Wiley & Sons, Inc. J. Appl. Polym. Sci. 70: 577–586, 1998     

Synthesis and properties of poly(urethane‐imide) diacid/epoxy composites cured with an aziridine system

A poly(urethane‐imide) diacid (PUI), a diimide‐diacid with a soft structure unit, was directly synthesized from the reaction of trimellitic anhydride and isocyanate terminated polyurethane prepolymer. FT‐IR and NMR were used to characterize its chemical structure. Then PUI was blended with two types of epoxy resins with different chemical structures, diglycidyl ether of bisphenol A (DGEBA) and novolac epoxy (EPN). After curing the blends with polyfunctional aziridine CX‐100, novel polyurethane/epoxy composites were obtained as transparent yellowish films. Thermal, chemical, and morphological properties of the cured composites were investigated using thermal analysis, SEM, TEM, chemical resistance, respectively. All experimental data indicated that epoxy modified PUI composites possessed higher thermal stability than that unmodified PUI, and that modified PUI had much better chemical resistance. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Miscibility,morphology and mechanical properties of rubber‐modified biodegradable poly(ester‐urethanes)

Biodegradable, lactic acid based amorphous poly(ester‐urethane)s (PEU) were modified with poly(L‐lactic acid‐co‐ϵ‐caprolactone‐urethane) elastomer (P[LA/CL]U) by melt blending. The phase separation of P(LA/CL)U elastomer with three different ϵ‐caprolactone (CL) compositions (CL content 30, 50, and 70 mol %) and the mechanical properties of the resulting impact‐modified linear and branched PEU were investigated. The amounts of P(LA/CL)U elastomer in the PEU blends were 10, 15, 20, and 30 wt %. Dynamic mechanical thermal analysis (DMTA) of the blends with P(LA50/CL50)U and P(LA30/CL70)U elastomers revealed separate glass transition temperatures for rubber and matrix, indicating phase separation. No phase separation was found for P(LA70/CL30)U elastomer. The effect of mixing rate and temperature during processing on composite properties was tested by blending P(LA30/CL70)U rubber with PEU under various processing conditions. Impact modification studies were also made with two P(LA30/CL70)U elastomers having different amounts of functional groups. The influence of end‐functionalization and cross‐linking on mechanical properties was investigated in blends containing PEU and 15 wt % of these elastomers. Scanning electron microscopy (SEM) showed the morphology to change dramatically with increase in the degree of cross‐linking in the rubber. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1074–1084, 2000     

Synthesis,characterization and properties of biodegradable poly(butylene succinate)‐block‐poly(propylene glycol) segmented copolyesters

BACKGROUND: To obtain a biodegradable thermoplastic elastomer, a series of poly(ester‐ether)s based on poly(butylene succinate) (PBS) and poly(propylene glycol) (PPG), with various mass fractions and molecular weights of PPG, were synthesized through melt polycondensation. RESULTS: The copolyesters were characterized using ¹H NMR, gel permeation chromatography, differential scanning calorimetry, thermogravimetric analysis, dynamic mechanical analysis, mechanical testing and enzymatic degradation. The results indicated that poly(ester‐ether)s with high molecular weights were successfully synthesized. The composition of the copolyesters agreed very well with the feed ratio. With increasing content of the soft PPG segment, the glass transition temperature decreased gradually while the melting temperature, the crystallization temperature and the relative degree of crystallinity decreased. Mechanical testing demonstrated that the toughness of PBS was improved significantly. The elongation at break of the copolyesters was 2–5 times that of the original PBS. Most of the poly(ester‐ether) specimens were so flexible that they were not broken in Izod impact experiments. At the same time, the enzymatic degradation rate of PBS was enhanced. Also, the difference in molecular weight of PPG led to properties being changed to some extent among the copolyesters. CONCLUSION: The synthesized poly(ester‐ether)s having excellent flexibility and biodegradability extend the application of PBS into the areas where biodegradable thermoplastic elastomers are needed. Copyright © 2009 Society of Chemical Industry     

Effect of annealing on poly(urethane‐siloxane) copolymers

Poly(urethane‐siloxane) copolymers were prepared by copolymerization of OH‐terminated polydimethylsiloxane (PDMS), which was utilized as the soft segment, as well as 4,4′‐diphenylmethane diisocyanate (MDI) and 1,4‐butanediol (1,4‐BD), which were both hard segments. These copolymers exhibited almost complete phase separation between soft and hard segments, giving rise to a very simple material structure in this investigation. The thermal behavior of the amorphous hard segment of the copolymer with 62.3% hard‐segment content was examined by differential scanning calorimetry (DSC). Both the T₁ temperature and the magnitude of the T₁ endotherm increased linearly with the logarithmic annealing time at an annealing temperature of 100°C. The typical enthalpy of relaxation was attributed to the physical aging of the amorphous hard segment. The T₁ endotherm shifted to high temperature until it merged with the T₂ endotherm as the annealing temperature increased. Following annealing at 170°C for various periods, the DSC curves presented two endothermic regions. The first endotherm assigned as T₂ was the result of the enthalpy relaxation of the hard segment. The second endothermic peak (T₃) was caused by the hard‐segment crystal. The exothermic curves at an annealing temperature of above 150°C exhibited an exotherm caused by the T₃ microcrystalline growth. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102:5174–5183, 2006     

Effects of reaction and cure temperatures on morphology and properties of poly(ester‐urethane)

Poly(ester‐urethane) was synthesized from poly(ethylene glycol adipate) (PEG) and 2,4‐toluene diisocyanate (TDI) to study the effects of reaction temperature and cure temperature on the crystallization behavior, morphology, and mechanical properties of the semicrystalline polyurethane (PU). PEG as soft segment was first reacted with TDI as hard segment at 90, 100, and 110°C, respectively, to obtain three kinds of PU prepolymers, coded as PEPU‐90, PEPU‐100, and PEPU‐110. Then the PU prepolymers were crosslinked by 1,1,1‐tris (hydroxylmethyl) propane (TMP) and were cured at 18, 25, 40, 60, and 80°C. Their structure and properties were characterized by attenuated total reflection Fourier transform infrared, wide‐angle X‐ray diffraction, scanning electron microscopy, dynamic mechanical analysis, and tensile testing. With an increase of the reaction temperature from 90 to 100°C, the crystallinity degree of soft segment decreased, but interaction between soft and hard segments enhanced, leading to the increase of the glass transition temperature (T_g) of soft domain and tensile strength. When the cure temperature was above 60°C, miscibility between soft and hard segments of the PEPU films was improved, resulting in relatively low crystallinity and elongation at break, but high soft segment T_g and tensile strength. On the whole, all of the PEPU‐90, PEPU‐100, and PEPU‐110 films cured above 60°C possessed higher tensile strength and elongation at break than that of the films cured at other temperatures. The results revealed that the reaction temperature and cure temperature play an important role in the improvement of the crosslinking structure and mechanical properties of the semicrystalline PU. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 708–714, 2006     

Thermal and mechanical properties of poly(urethane‐imide)/epoxy/silica hybrids

Improving properties of polyurethane (PU) elastomers have drawn much attention. To extend the properties of the modified PU composite, here a new method via the reaction of poly(urethane‐imide) diacid (PUI) and silane‐modified epoxy resin (diglycidyl ether of bisphenol A) was developed to prepare crosslinked poly (urethane‐ imide)/epoxy/silica (PUI/epoxy/SiO₂) hybrids with enhanced thermal stability. PUI was synthesized from the reaction of trimellitic anhydride with isocyanate‐terminated PU prepolymer, which was prepared from reaction of polytetramethylene ether glycol and 4,4′‐diphenylmethane diisocyanate. Thermal and mechanical properties of the PUI/epoxy/SiO₂ hybrids were investigated to study the effect of incorporating in situ SiO₂ from silane‐modified epoxy resin. All experimental data indicated that the properties of PUI/epoxy/SiO₂ hybrids, such as thermal stability, mechanical properties, were improved due to the existence of epoxy resin and SiO₂. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation and properties of flame retardant poly(urethane‐imide)s containing phosphine oxide moiety

The preparation of new poly(urethane‐imide)s (PUIs) having acceptable thermal stability and higher flame resistance was aimed. Two new aromatic diisocyanate‐containing methyldiphenylphosphine oxide and triphenylphosphine oxide moieties were synthesized via Curtius rearrangement in situ and polymerized by various prepared diols. Four aliphatic hydroxy terminated aromatic based diols were synthesized by the reaction between ethylene carbonate and various diphenolic substances. Chemical structures of monomers and polymers were characterized by FTIR, ¹H NMR, ¹³C NMR, and ³¹P NMR spectroscopy. Thermal stabilities and decomposition behaviors of the PUIs were tested by DSC and TGA. Thermal measurements indicate that the polymers have high thermal stability and produce high char. Polymers exhibit quite high fire resistance, evaluated by fire test UL‐94. The films of the polymers were prepared by casting the solution. Inherent viscosities, solubilities, and water absorbtion behaviors of the polymers were reported in. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effects of ion group content and polyol molecular weight on physical properties of HTPB‐based waterborne poly(urethane‐urea)s

A series of waterborne poly(urethane‐urea)s, WPUUs, based on using nonpolar hydroxyl‐terminated polybutadiene (HTPB) as the soft segment, were successfully synthesized in this article. The effects of the COOH group content and soft‐segment molecular weight (Mn_s) on the dispersion, morphology, and physical properties were investigated. Variations of the particle size, viscosity, and zeta potential were first governed by the hydrophilicity of the polymer chain, and then by the swelling derived from water. Fourier transfer infrared spectroscopy (FTIR) and differential scanning calorimetry (DSC) indicated that the degree of phase separation decreased as the COOH group content increased or as Mn_s decreased. However, the hydrogen bonding between the soft and hard segments and the two‐phase mixing could not occur in this nonpolar HTPB‐based WPUU system, indicating that the hard segments tended to form smaller domains and to pack more loosely. It was attributed to the fact that the presence of bulky ionic salt groups destroyed the ordered arrangement of the hard segments. In this case, the increases of the interface area between the soft and hard phases resulted in that the present behaviors were similar to the phase mixing. In tensile properties, HTPB‐based WPUUs exhibited higher tensile stress, elongation at break, and modulus as the COOH group content decreased or as Mn_s decreased. In thermal degradation, the introduction of HTPB polyol improved the thermal stability of WPUU. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Synthesis and characterization of poly(urethane‐co‐imidine)s having pendent phenyl and benzylidene groups using bisphthalides,bislactones and blocked polyurethane prepolymers

Poly(urethane‐co‐imidine)s were prepared using amine blocked polyurethane (PU) prepolymer. The PU prepolymer was prepared by the reaction of poly(propylene glycol) (PPG₂₀₀₀) and 2,4‐tolylene diisocyanate (TDI) and end capped with N‐methyl aniline. The PU prepolymer was then reacted with bisphthalides and bislactones, until the evolution of carbon dioxide ceased. Polymerization reactions with bispthalides and bislactone took more time than with dianhydrides. Polymers were characterized by FTIR, GPC, TG and DSC analyses. Molecular weights of the poly(urethane‐co‐imidine)s were found to be lower than that of poly(urethane‐co‐imide)s. Compared to poly(urethane‐co‐imide)s all poly(urethane‐co‐imidine)s showed high glass transition temperature and crystallization peak in DSC. The thermal stability of the polyurethanes was found to increase with the introduction of imidine component. © 2001 Society of Chemical Industry     

An investigation of the effect of silane water‐crosslinking on the properties of poly(L‐lactide)

A silane‐grafting water‐crosslinking approach was developed to crosslink poly(L ‐lactide) (PLLA) by grafting vinylalkoxysilane onto PLLA using dicumyl peroxide, followed by silane hydrolysis to form siloxane linkages between PLLA chains. The degree of silane grafting onto PLLA was qualitatively characterized using Fourier transform infrared spectroscopy and quantitatively determined using inductively coupled plasma mass spectrometry. Crosslinked PLLA films were obtained by curing of silane‐grafted PLLA in hot water. Gel fractions were evaluated in order to calculate the crosslinking reaction kinetics and crosslinking density. Various techniques were used to investigate the effect of silane water‐crosslinking on the thermomechanical properties, hydrolysis resistance and biodegradation of PLLA. In addition to an improvement in thermal stability and mechanical properties, hydrolysis resistance was significantly enhanced as a result of silane water‐crosslinking of PLLA. Moreover, the biodegradation of silane water‐crosslinked PLLA was retarded compared with neat PLLA. Copyright © 2010 Society of Chemical Industry     

Preparation of Nanoporous Polyimide Films from Poly(urethane‐imide) by Thermal Treatment

Nanoporous polyimide films were prepared in two steps. The first step is the preparation of poly(urethane‐imide) films by casting blend solutions containing various weight percentages of poly(amic acid) and phenol blocked polyurethane prepolymer (from 1,6‐hexamethylene diisocyanate and poly(ethylene glycol)). Three poly(amic acid)s were obtained from biphenyltetracarboxylic dianhydride (or) 2,2‐bis(3,4‐dicarboxyphenyl)hexafluoropropane dianhydride with 1,4‐phenylenediamine (or) 2,5‐dimethyl‐1,4‐phenylenediamine. Poly(urethane‐imide) films were characterized by density and surface energy measurements, AFM, DSC, TMA, mechanical properties and TGA. In the second step, these films were thermally treated above 300 °C to give nanoporous polyimide films. During thermal treatment, less thermally stable urethane domains decomposed, leaving porous polyimide films. The presence of pores was confirmed by scanning electron microscopy (SEM). The dielectric constant of the polyimide film was found to decrease with increasing amounts of urethane content.

A nanoporous polyimide film.     

Synthesis and properties of novel poly(urethane‐imide) dispersions based on 2,2‐bis[N‐(3‐hydroxyphenyl)phthalimidyl]hexafluoropropane

Imide units are incorporated into thermoplastic and solvent‐based polyurethane (PU) chains to improve the thermal stability of PU. However, these poly(urethane‐imide) (PUI) materials have poor processablity and suffer from solvent emission. To prepare easily processable and environmentally friendly PUI products, some waterborne PUIs are synthesized using a prepolymer process. A series of PUI dispersions with 25 wt % solid content, viscosities of 7.5–11.5 cps, and particle sizes of 63–207 nm was prepared. The composition–property relationship of PUIs, including the solubility behavior of PUI cast films, and their thermal and mechanical properties were established. The solvent resistance and tensile strength of PUI film increased with the number of imide groups. All PUIs exhibited improved thermal stability but not char yield as the temperature increased. The inclusion of a little imide increased the decomposition temperature of PUI while maintaining the elasticity of the polymer, revealing successful translation of PUI into the water‐based form. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009