Electrical and mechanical properties of carbon nanotube‐epoxy nanocomposites

In this work, electrical conductivity and thermo‐mechanical properties have been measured for carbon nanotube reinforced epoxy matrix composites. These nanocomposites consisted of two types of nanofillers, single walled carbon nanotubes (SW‐CNT) and electrical grade carbon nanotubes (XD‐CNT). The influence of the type of nanotubes and their corresponding loading weight fraction on the microstructure and the resulting electrical and mechanical properties of the nanocomposites have been investigated. The electrical conductivity of the nanocomposites showed a significantly high, about seven orders of magnitude, improvement at very low loading weight fractions of nanotubes in both types of nanocomposites. The percolation threshold in nanocomposites with SW‐CNT fillers was found to be around 0.015 wt % and that with XD‐CNT fillers around 0.0225 wt %. Transmission optical microscopy of the nanocomposites revealed some differences in the microstructure of the two types of nanocomposites which can be related to the variation in the percolation thresholds of these nanocomposites. The mechanical properties (storage modulus and loss modulus) and the glass transition temperature have not been compromised with the addition of fillers compared with significant enhancement of electrical properties. The main significance of these results is that XD‐CNTs can be used as a cost effective nanofiller for electrical applications of epoxy based nanocomposites at a fraction of SW‐CNT cost. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Core‐shell structured Al/PVDF nanocomposites with high dielectric permittivity but low loss and enhanced thermal conductivity

Surface modification of core‐shell structured Al (Al@Al₂O₃) nanoparticles was performed using γ‐(Aminopropyl)‐triethoxysilane (APS) and dopamine (DA), respectively, and the microstructures, dielectric properties and thermal conductivities of the Al/poly(vinylidene fluoride) (PVDF) nanocomposites were investigated. Both DA and APS enhance the interfacial bonding strength between the fillers and the matrix, leading to homogeneous dispersion of Al nanoparticles in PVDF matrix. Compared with raw Al nanoparticles, surface‐treated Al/PVDF exhibit much higher dielectric permittivity due to the enhanced interfacial interactions between the two components, whereas, the dielectric loss and electric conductivity of the nanocomposites still remain at rather low levels owing to the insulating alumina shell preventing effectively core Al from direct contact. The dynamic dielectric properties results reveal that dielectric constant and loss increase with temperature due to the gradually enhanced mobility of molecular chain segments of PVDF for the raw Al/PVDF and treated Al/PVDF nanocomposites. Additionally, the PVDF nanocomposites with Al treated with APS and DA show enhanced thermal conductivities compared with raw Al/PVDF under the same filler loading because of reduced thermal interfacial resistance promoting phonon transfer across the interfaces. POLYM. ENG. SCI., 59:103–111, 2019. © 2018 Society of Plastics Engineers     

Improved mechanical and thermal properties of bamboo–epoxy nanocomposites

Natural fiber‐reinforced hybrid composites based on bamboo/epoxy/nanoclay were prepared. Ultrasound sonication was used for the dispersion of nanoclay in the bamboo–epoxy composites. The morphology of bamboo–epoxy nanocomposites was investigated by using scanning electron microscopy, transmission electron microscopy, and X‐ray diffraction. The results show that there exists an optimum limit in which the mechanical properties of composites improved by continuously increasing the nanoclay content. The tensile and flexural strength of bamboo–epoxy nanocomposites with 3 wt% nanoclay increased by 40% and 27%, respectively, as compared to pure composites. The highest value of impact strength was obtained for 1 wt% nanoclay content bamboo–epoxy nanocomposites. The enhanced impact strength of bamboo–epoxy nanocomposites was one of the key advantages brought by nanofiller. The results show that incorporation of nanoclay substantially increases the water resistance capability and thermal stability of bamboo–epoxy nanocomposites. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Morphology and thermal/mechanical properties of alkyl‐imidazolium‐treated rectorite/epoxy nanocomposites

A novel organic rectorite (OREC) was prepared by treating the natural sodium‐rectorite (Na‐REC) with ionic liquid 1‐hexadecyl‐3‐methylimidazolium bromide ([C₁₆mim]Br). X‐ray diffraction (XRD) analysis showed that the interlayer spacing of the OREC was expanded from 2.23nm to 3.14nm. Furthermore, two types of OREC/epoxy nanocomposites were prepared by using epoxy resin (EP) as matrix, 2‐ethyl‐4‐methylimidazole (2‐E‐4‐MI) and tung oil anhydride (TOA) as curing agents, respectively. XRD and transmission electron microscope (TEM) analysis showed that the intercalated nanocomposite was obtained with addition of the curing agent 2‐E‐4‐MI, and the exfoliated nanocomposite was obtained with addition of the curing agent TOA when the OREC content was less than 2 wt %. For the exfoliated nanocomposite, the mechanical and thermal property tests indicated that it had the highest improvement when OREC content was 2 wt% in EP. Compared to pure EP, 60.3% improvement in tensile strength, 26.7% improvement in bending strength, 34% improvement in bending modulus, 14°C improvement in thermal decomposition temperature (T_d) and 5.7°C improvement in glass transition temperature (T_g) were achieved. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

High‐performance flexible epoxy/ZnO nanocomposites with enhanced mechanical and thermal properties

Flexible epoxy/ZnO nanocomposites were prepared using different loadings of ZnO nanoparticles (NPs) and nanotubes (NTs) via in situ curing of epoxy with polyoxyethylene diamines (ED₆₀₀). ZnO precursor was synthesized via precipitation method and ZnO NPs with an average size of 25 nm were used in the preparation of the nanocomposites. ZnO NTs with an average outer diameter, length of 200 nm and 2.4 µm respectively, were prepared by the wet method (hydrothermal method). The morphology, structure, and composition of the nanocomposites were characterized by transmission electron microscopy (TEM), scanning electron microscopy (SEM), X‐ray diffraction (XRD), Fourier transform infrared spectroscopy (FT‐IR), and thermo‐gravimetric analysis (TGA). The effect of morphology and content of nano‐ZnO materials on the thermal and mechanical properties of flexible epoxy was studied. In addition, the hardness and indentation depth were calculated by means of nanoindentation. Results showed that the mechanical and thermal properties of flexible epoxy were enhanced by incorporation of ZnO nanostructure into the polymer matrix. POLYM. ENG. SCI., 57:932–946, 2017. © 2016 Society of Plastics Engineers     

Preparation and mechanical properties of epoxy/diamond nanocomposites

Nanodiamond (ND) has recently attracted much attention for its outstanding mechanical and other interesting properties. Surface functionalization of ND is necessary for applications in polymers. In this study, ND particles were functionalized with amine by covalent linking of triethylene tetramine, and further grafted with epoxy which was cured with amine curing agent. The particle dispersion and mechanical properties of epoxy/ND nanocomposites were evaluated. Both fracture toughness and storage modulus of epoxy resin were significantly improved with a low loading of ND‐NH₂ particles. The morphological structure of the epoxy/ND nanocomposites was examined, and toughening mechanism was explored. POLYM. COMPOS., 35:2144–2149, 2014. © 2014 Society of Plastics Engineers     

Synthesis,characterization, and properties of flexible magnetic nanocomposites of cobalt ferrite–polybenzoxazine–linear low‐density polyethylene

A simple method for the preparation of magnetic nanocomposites consisting of cobalt ferrite (CF; CoFe₂O₄) nanoparticles, polybenzoxazine (PB), linear low‐density polyethylene (LLDPE), and linear low‐density polyethylene‐g‐maleic anhydride (LgM) is described. The composites were prepared by the formation of benzoxazine (BA)–CF nanopowders followed by melt blending with LLDPE and the thermal curing of BA. The composites were characterized by X‐ray diffraction, thermogravimetric analysis, differential scanning calorimetry, scanning electron microscopy, universal testing machine measurement, and vibrating sample magnetometry. The composites consisting of LLDPE, PB, and LgM (47.5L–47.5PB–5LgM) exhibited a higher tensile strength (23.82 MPa) than pure LLDPE and a greater elongation at break (6.11%) than pure PB. The tensile strength of the composites decreased from 19.92 to 18.55 MPa with increasing CF loading (from 14.25 to 33.25 wt %). The saturation magnetization of the composites containing 33.25 wt % CF was 18.28 emu/g, and it decreased with decreasing amount of CF in the composite. The composite films exhibited mechanical flexibility and magnetic properties. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Preparation and characterization of polystyrene‐based magnetic nanocomposites. Thermal,mechanical and magnetic properties

In this paper we report results on both material preparation and characterization of a polystyrene‐based magnetic nanocomposite material. CoFe₂0₄ mineralized sulfonated polystyrene was prepared by in‐situ precipitation and oxidation of Co⁺² and Fe⁺² within a sulfonated polystyrene resin. The magnetic oxide particles of nanometer size were characterized by wide angle X‐ray diffraction (WAXD). Polystyrene‐based composite films were obtained by dispersion of the finely milled mineralized resin in a polystyrene matrix from the melt state (compositions ranging from 0 to 50 wt% of mineralized resin). The thermal and mechanical properties of the nanocomposite films were determined by TGA, DSC, and stress‐strain testing. The magnetic characterization of the samples was also performed. No significant changes in thermal stability, glass transition temperature or mechanical properties of the polystyrene matrix occur as a consequence of the content in mineralized resin. These results show that the filler acts as aninert diluent for the polymer matrix. On the other hand, the magnetic characterization of the samples reveals the presence of nanoparticles with diameters ranging from 3 to 8 nm, showing, at room temperature, coercive field values of around 800 Oe and saturation magnetization between 120 and 420 emu/g. The combination of these properties suggests the use of these systems in the preparation of magnetic recording materials with high recording density.     

Fracture behavior of core‐shell rubber–modified clay‐epoxy nanocomposites

Morphology and fracture mechanisms in two nanoclay‐filled epoxy systems were investigated using both microscopy and spectroscopy tools. Clay exfoliation was achieved using a series of sample preparation steps, and confirmed using wide angle X‐ray diffraction (XRD) and transmission electron microscopy (TEM) techniques. Significant improvement in modulus was obtained when clay exfoliation was achieved. Incorporation of core‐shell rubber (CSR) in both caly‐filled epoxy systems leads to greatly enhanced fracture toughness. Optical microscopy and TEM observations of the CSR‐modified nanocomposites suggest that CSR cavitation. shear yielding of the matrix, clay layer delamination. CSR bridging, crack bifurcation. and crack deflection are among the operative toughening mechanisms observed, depending on the nature of the epoxy matrix utilized.     

Sepiolite‐reinforced epoxy nanocomposites: Thermal,mechanical, and morphological behavior

A bisphenol A‐based epoxy resin was modified with pristine sepiolite and an organically surface‐modified sepiolite and thermally cured using two different curing agents: an aliphatic and a cycloaromatic diamine. The nanocomposites were characterized by dynamic mechanical analysis (DMA), rheology, thermogravimetric analysis (TGA), and electron microscopy. The initial sepiolite–epoxy mixtures show a better dispersion for the sepiolite‐modified system that forms a percolation network structure. Mechanical properties have also been determined. The flexural modulus of the epoxy matrix slightly increases by the incorporation of the organophilic sepiolite. The flexural strength of the sepiolite‐modified resin cured with the aliphatic diamine increased by 10%, while the sepiolite‐modified resin cured with the cycloaromatic diamine resulted in a lower flexural strength, as compared with the unmodified resin. Electron micrographs revealed a better nanodispersion of the sepiolite in the epoxy matrix for the organophilic modified sepiolite nanocomposite. The initial thermal decomposition temperature did not change significantly with the addition of sepiolite, whereas mechanical properties were affected. The reduced flexural strength was attributed to the stress concentrations caused by the sepiolite modifier. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Tribological and electrical properties of silica‐filled epoxy nanocomposites

The tribological and electrical properties of epoxy composites filled with nano‐sized silica particles are studied and discussed in this article. To enhance the interfacial interaction between the fillers and the matrix, nanoparticles were pretreated with silane coupling agent. Dry sliding wear tests were carried out with configuration of composite sample on a rotating steel disc. Electrical measurements such as AC breakdown voltage, at 50 Hz, high voltage‐low current arc resistance and wet tracking resistance were carried out. The results reveal the influence of nanosized silica loading on wear resistance of the epoxy. It is observed that 10 wt% loading of silica is very effective in reducing the wear loss. With further increase of silica filler loading, the nanoparticles agglomerated and resulted in increase of the specific wear rate. The influence of silica particles on the specific wear rate is more pronounced under sliding wear situation. The influence of silica particle loading on epoxy is evident in the results of electrical parameters like dielectric strength, arc resistance and tracking resistance. These parameters showed improvement with filler loading up to 15 wt% and beyond this value of filler loading noticeable deterioration was observed. The effects of electrical stresses in the morphologies of the surfaces of epoxy nanocomposites are discussed. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Surface-modified alumina nanoparticles-filled aramid fiber-reinforced epoxy nanocomposites: preparation and mechanical properties

Iranian Polymer Journal - Surface of Al2O3 nanoparticles was modified with a silane coupling agent, and aramid fiber-reinforced epoxy nanocomposites were produced using these particles. Three...     

Layer‐structured poly(vinyl alcohol)/graphene oxide nanocomposites with improved thermal and mechanical properties

Layer‐structured poly(vinyl alcohol)/graphene oxide nanocomposites in the form of films are prepared by simple solution processing. The structure and properties of these nanocomposites are studied using X‐ray diffractions, scanning electron microscopy, Fourier‐transform infrared spectroscopy, differential scanning calorimetry, and thermogravimetric analysis. The results indicate that graphene oxide is dispersed on a molecular scale and aligned in the poly(vinyl alcohol) matrix, and there exists strong interfacial interactions between both components, which are responsible for the significant improvement in the thermal and mechanical properties of the nanocomposites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

PVC‐clay nanocomposites: Preparation,thermal and mechanical properties

PVC‐clay nanocomposites were prepared by melt blending of the polymer with an organically modified clay, both in the presence and in the absence of di(2‐ethylhexyl) phthalate (DOP). The clay can serve as a plasticizer for PVC in the absence of DOP. The nanocomposites were characterized by using X‐ray diffraction and transmission electron microscopy, and the materials were found to be largely intercalated. Thermal properties were evaluated by using thermogravimetric analysis, and the thermal stability was determined to be variable, depending upon the amounts of clay and DOP that were present. The fraction of polymer that remained at 600°C was significantly reduced in the presence of the clay, a result indicating that the clay had an effect on the course of the degradation of the PVC. The tensile strength of the nanocomposites increased as the fraction of clay increased, and the addition of a small amount of clay increased the elongation, but when additional clay was added, the elongation decreased.     

Clay‐reinforced epoxy nanocomposites

Epoxy/clay nanocomposites were prepared using a conventional diglycidyl ether of bisphenol A (DGEBA) epoxy, cured with diethyltoluene diamine (DETDA). The nanocomposites were characterized by dynamic mechanical analysis. A modest increase in glass transition temperature and significant increase in storage modulus were achieved as a result of incorporation of clay. The formation of nanocomposite was confirmed by wide‐angle X‐ray analysis. The higher impact strength of the nanocomposite compared the DGEBA matrix was explained in terms of with the morphology observed by SEM. © 2003 Society of Chemical Industry     

Preparation and mechanical properties of green epoxy nanocomposites with cellulose nanocrystals

Epoxy resin is widely used to make composites, electronic and electric parts, adhesives, and coating materials because it has excellent thermal, electrical, and mechanical properties. Using natural materials in making epoxy composites and nanocomposites would make the final products greener. Therefore, in this study, epoxidized soybean oil (ESO) and cellulose nanocrystals (CNCs) were used to make green epoxy nanocomposites. ESO was prepared by epoxidation of soybean oil with peroxyacetic acid and it was confirmed by Fourier transform infrared spectroscopy. The ESO was mixed with diglycidyl ether of bisphenol A at different weight ratios (10%–50%) and the stoichiometric amount of ethylene diamine was used for curing. CNC content in the nanocomposites was changed from 0.125 to 1 phr. Mechanical properties of the epoxy samples and the nanocomposites were investigated by universal testing machine and izod impact tester. The epoxy sample showed best mechanical properties at ESO 30%. The nanocomposite with CNC 0.25 phr showed best mechanical properties. Fracture surfaces of the epoxy sample and the nanocomposites were investigated by scanning electronic microscope. POLYM. ENG. SCI., 60:439–445, 2020. © 2019 Society of Plastics Engineers     

Core–shell hexadecane‐polyurethane nanofiber/net structured membrane: Evaluation of surfactant addition on morphology and performance

Coelectrospinning/netting or fabrication of well‐controlled nanofibers/net (NFN) within core–shell hexadecane (HD)–polyurethane (PU) nanofiber membranes is an effective strategy to improve nanostructure morphology, mechanical properties, and performance characteristics. Three types of surfactants were separately added to PU solutions in order to make controlled NFN layers within membrane structures. The experimental results indicated that the NFN layers composed of core–shell nanowires with a diameter of 20–40 nm increased significantly when a cationic surfactant was added. Also, the results confirmed that the NFN structure caused a significant increase in strength and a noticeable decrease in elongation of the membranes. The performance characteristics of the membranes, such as water vapor transmission rate and hydrostatic pressure, were not affected significantly by the addition of the cationic surfactant. The results confirmed that the mechanical properties and morphology of the core–shell HD‐PU nanofiber membranes could be controlled and tuned by the amount and type of surfactant. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45047.     

Nanostructure and dynamic mechanical properties of silane-functionalized montmorillonite/epoxy nanocomposites

In this work sodium montmorillonite (Na-MMT) was functionalized with N-(2-aminoethyl)-3-aminopropyl-trimethoxysilane and the corresponding silylated clay was used to modify epoxy matrix cured with triethylenetetramine. The grafting/intercalation of the aminosilane inside the clay galleries were followed by infrared spectroscopy, X-ray diffraction, thermogravimetric analysis and ²⁹Si cross-polarization magic-angle-spinning nuclear magnetic-resonance (CP/MAS NMR) spectroscopy. Epoxy-based nanocomposites were prepared with different amounts of silylated clay or commercial organoclay, Cloisite 30B, whose intercalating agent consists of a methyl, tallow, bis-2-hydroxyethyl quaternary ammonium salt. The degree of intercalation/exfoliation was estimated by X-ray diffraction experiments and confirmed by small angle X-ray scattering. Nanocomposites prepared with silylated clay displayed no peak in both XRD and SAXS curves whereas those prepared with Cloisite 30B exhibited a clear interference peak corresponding to an interlayer spacing d₀₀₁ of 4.1 nm. The former also presented a better dispersion, with a high proportion of tactoids smaller than 2 nm, as estimated by SAXS. From the results of dynamic mechanical analysis it was observed that most of the nanocomposites display higher storage modulus mainly at temperatures above the glass transition temperature. The glass transition temperature is similar or higher than the neat epoxy network for nanocomposites containing 1 wt.% of silylated clay or higher.     

Thermal and mechanical properties of liquid‐like trisilanol isobutyl‐polyhedral oligomeric silsesquioxanes (POSS) derivative/epoxy nanocomposites

Liquid‐like trisilanol isobutyl polyhedral oligomeric silsesquioxanes derivative (L‐POSS‐D) was synthesized with γ‐(2,3‐epoxypropoxy)propytrimethoxysilane (KH560) as corona and polyetheramine M1000 as canopy. Its structure and properties were characterized by FTIR, XPS, TGA and Rheology data. Epoxy nanocomposites with 0.0, 0.5, 1.0 and 2.0 wt% content of L‐POSS‐D were prepared. T _g of the nanocomposites improved 47.6°C higher than pure epoxy resin. Mechanical properties, including flexural strength and impact toughness, were improved markedly with L‐POSS‐D. The morphologies of impact fracture were studied by SEM. POLYM. COMPOS., 38:691–698, 2017. © 2015 Society of Plastics Engineers