Synthesis and characterization of poly(γ‐methacryloxypropyltrimethoxysilane)‐grafted silica hybrid nanoparticles prepared by surface‐initiated atom transfer radical polymerization

Poly(γ‐methacryloxypropyltrimethoxysilane) (PMPTS)‐grafted silica hybrid nanoparticles were prepared by surface‐initiated atom transfer radical polymerization (SI‐ATRP). The resulting PMPTS‐grafted silica hybrid nanoparticles were characterized using Fourier transform infrared spectroscopy (FTIRS), nuclear magnetic resonance (NMR), gel permeation chromatography (GPC), X‐ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM), scanning electron microscopy (SEM), static water contact angle (WCA) measurement, and thermogravimetric analysis (TGA). Combined FTIRS, NMR, XPS, SEM, and TGA studies confirmed that these hybrid nanoparticles were successfully prepared by surface‐initiated ATRP. SEM and AFM studies revealed that the surfaces of the nanoparticles were rough at the nanoscale. In addition, the results of the static WCA measurements showed that the nanoparticles are of low surface energy and their surface energy reaches as low as 6.10 mN m^?1. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Syntheses of an azo‐group‐bound silica initiator and silica–polystyrene composites

In this article, we present a facile method for the synthesis of an azo‐group‐bound silica (SiO₂–azo) initiator. The azo groups were introduced onto the surface of silica (SiO₂) nanoparticles via facile condensation between 4,4′‐azobis‐4‐cyanopentanoic acid and the alkyl–hydroxyl groups ‐ immobilized on the SiO₂ nanoparticle surface under ambient conditions. The polystyrene (PS) chains were grafted onto the SiO₂ nanoparticle surface by in situ polymerization with the resulting SiO₂–azo as an initiator, and then, the SiO₂–PS composite was prepared. The syntheses and properties of the SiO₂–azo initiator and the composite were characterized by Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy, thermogravimetric analysis, gel permeation chromatography, and differential scanning calorimetry techniques. The results confirm that the SiO₂–azo initiator and the composite were synthesized successfully. Styrene was polymerized with the initiation of SiO₂–azo, and the resulting PS domain accounted for 48.6% of the total amount of composite. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Controlled polymerization of methylmethacrylate from fumed SiO2 nanoparticles through atom transfer radical polymerization

Atom transfer radical polymerization (ATRP) is a promising method to synthesize well‐defined polymer/inorganic nanoparticles. However, the surface‐initiated ATRP from commercially mass produced inorganic nanoparticles has seldom been studied. In this study, the surface‐initiated ATRP of methylmethacrylate (MMA) from commercially mass produced fumed silica (SiO₂) nanoparticles was investigated. Unlike the ATRP of MMA initiated from a free initiator, the controllability of ATRP of MMA from the surface of fumed silica nanoparticles was much better using ligand 2,2'‐bipyridine (bpy) than N,N,N′,N′′,N′′‐pentamethyldiethylenetriamine (PMDETA) as the initiator was immobilized on the surface of the SiO₂ nanoparticles and the presence of the SiO₂ nanoparticles made the CuCl/bpy catalyst system a homogeneous catalyst system and CuCl/PMDETA a heterogeneous one. The appropriate molar ratio of monomer and initiator was essential for preparing controlled PMMA/SiO₂ nanoparticles. The entire process of ATRP of MMA from the surface of SiO₂ nanoparticles was controllable when using bpy as ligand, xylene as solvent and with a monomer to initiator ratio of 300:1. The ¹H NMR results indicated that the PMMA on the surface of the SiO₂ was prepared via ATRP initiated from 4‐(chloromethyl)phenyltrimethoxysilane. The well‐defined PMMA/SiO₂ nanoparticles obtained have good thermal stability and are well dispersed in organic media as proved by TGA, dynamic light scattering and transmission electron microscopy. © 2013 Society of Chemical Industry     

PMMA‐grafted‐silica/PVC nanocomposites: Mechanical performance and barrier properties

Poly(vinyl chloride) (PVC)/SiO₂ nanocomposites were prepared via melt mixture using a twin‐screw mixing method. To improve the dispersion degree of the nanoparticles and endow the compatibility between polymeric matrix and nanosilica, SiO₂ surface was grafted with polymethyl methacrylate (PMMA). The interfacial adhesion was enhanced with filling the resulting PMMA‐grafted‐SiO₂ hybrid nanoparticles characterized by scanning electron microscopy. Both storage modulus and glass transition temperature of prepared nanocomposites measured by dynamic mechanical thermal analysis were increased compared with untreated nanosilica‐treated PVC composite. A much more efficient transfer of stresses was permitted from the polymer matrix to the hybrid silica nanoparticles. The filling of the hybrid nanoparticles caused the improved mechanical properties (tensile strength, notched impact strength, and rigidity) when the filler content was not more than 3 wt %. Permeability rates of O₂ and H₂O through films of PMMA‐grafted‐SiO₂/PVC were also measured. Lower rates were observed when compared with that of neat PVC. This was attributed to the more tortuous path which must be covered by the gas molecules, since SiO₂ nanoparticles are considered impenetrable by gas molecules. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synthesis and characterization of PS‐b‐PDMS‐b‐PS triblock copolymer

A series of polystyrene‐b‐poly(dimethylsiloxane)‐b‐polystyrene (PS/PDMS/PS) triblock copolymers had been synthesized by atom transfer radical polymerization (ATRP). The products had been characterized by Fourier transform infrared, gel permeation chromatography, differential scanning calorimetry, thermogravimetric analysis, contact angle, and scanning electron microscope. The results indicate that the PS chains have been successfully blocked onto the PDMS back bone, and the PS‐b‐PDMS‐b‐PS triblock copolymers have low‐surface tension, good thermal stability, and microphase separation configuration. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Facile fabrication of superhydrophobic raspberry‐like SIO2/polystyrene composite particles

A facile and novel strategy was reported on the fabrication of raspberry‐like SiO₂/polystyrene (SiO₂/PS) composite particles by emulsion polymerization in the presence of vinyl‐functionalized silica (vinyl‐SiO₂) particles, which were prepared via a one‐step sol–gel process using vinyltriethoxysilane as the precursor. The submicron vinyl‐SiO₂ particles were used as the core, and nanosized PS particles were then adsorbed onto the vinyl‐SiO₂ particles to form raspberry‐like composite particles during the polymerization process. The composition, morphology, and structure of the vinyl‐SiO₂ particles and the SiO₂/PS hybrid particles were characterized by thermogravimetric analysis, nuclear magnetic resonance, Fourier transform infrared spectroscopy, transmission electron microscopy, and scanning electron microscopy. Superhydrophobic surface can be constructed by directly depositing the raspberry‐like SiO₂/PS composite particles on glass substrate, and the water contact angle can be adjusted by the styrene/SiO₂ weight ratio. In addition, the superhydrophobic film possessed a strong adhesive force to pin water droplet on the surface even when the film was turned upside down. POLYM. COMPOS., 2013. © 2012 Society of Plastics Engineers     

Synthesis of poly(aryl ether sulfone)‐graft‐polystyrene and poly(aryl ether sulfone)‐graft‐[polystyrene‐block‐poly(methyl methacrylate)] through atom transfer radical polymerization

A new graft copolymers poly(aryl ether sulfone)‐graft‐polystyrene (PSF‐g‐PS) and poly(aryl ether sulfone)‐graft‐[polystyrene‐block‐poly(methyl methacrylate)] (PSF‐g‐(PS‐b‐PMMA)) were successfully prepared via atom transfer radical polymerisation (ATRP) catalyzed by FeCl₂/isophthalic acid in N,N‐dimethyl formamide. The products were characterized by GPC, DSC, IR, TGA and NMR. The characterization data indicated that the graft copolymerization was accomplished via conventional ATRP mechanism. The effect of chloride content of the macroinitiator on the graft copolymerization was investigated. Only one glass transition temperature (T_g) was detected by DSC for the graft copolymer PSF‐g‐PS and two glass transition temperatures were observed in the DSC curve of PSF‐g‐(PS‐b‐PMMA). The presence of PSF in PSF‐b‐PS or PSF‐g‐(PS‐b‐PMMA) was found to improve thermal stabilities. © 2002 Society of Chemical Industry     

Shape control synthesis of polymeric hybrid nanoparticles via surface‐initiated atom‐transfer radical polymerization

Polymeric hybrid nanoparticles were synthesized via surface‐initiated atom‐transfer radical polymerization (SI‐ATRP) method on the surface of gold nanoparticles in cyclohexanone. Tetraoctyl ammonium bromide (TOAB) as a phase transfer agent was used to transfer the gold nanoparticles into cyclohexanone, which will be replaced by disulfide initiator on the surface of gold nanoparticles. Transmission electron microscopy (TEM), Fourier transform infrared spectroscopy (FTIR), and UV–vis spectroscopy were utilized to characterize the product to make sure the experiment had been conducted. The results showed that the polymeric gold hybrid nanoparticles with different structures could be controlled by adjusting the ratio of initiator and gold nanoparticles in ATRP. If the ratio is very little, asymmetric polystyrene–gold hybrid nanoparticles were synthesized, and a single gold nanoparticle was attached with a polystyrene sphere. If the ratio becomes larger, core–shell polystyrene–gold nanocomposite particles were obtained resulting in gold nanoparticle encapsulated by a uniform polymer shell. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43584.     

Preparation of core–shell poly(acrylic acid)/polystyrene/SiO2 hybrid microspheres

Core–shell poly(acrylic acid)/polystyrene/SiO₂ (PAA/PS/SiO₂) hybrid microspheres were prepared by dispersion polymerization with three stages in ethanol and ethyl acetate mixture medium. Using vinyltriethoxysilane (VTEOS) as silane agent, functional silica particles structured vinyl groups on surfaces were prepared by hydrolysis and polycondensation of tetraethoxysilane and VTEOS in core stage. Then, the silica particles were used as seeds to copolymerize with styrene and acrylic acid sequentially in shell stage I and stage II to form PAA/PS/SiO₂ hybrid microspheres. Transmission electron microscope results show that most PAA/PS/SiO₂ hybrid microspheres are about 40 nm in diameter, and the silica cores are about 15 nm in diameter, which covered with a layer of PS about 7.5‐nm thick and a layer of PAA about 5‐nm thick. This core–shell structure is also conformed by Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy, and differential scanning calorimetry. FTIR results show that silica core, PS shell, and PAA outermost shell are bonded by covalents. In the core–shell PAA/PS/SiO₂ hybrid microsphere, the silica core is rigidity, and the PAA outermost shell is polarity, while the PS layer may work as lubricant owning to its superior processing rheological property in polymer blending. These core–shell PAA/PS/SiO₂ hybrid microspheres have potential as new materials for polar polymer modification. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1729–1733, 2006     

Improvement of interfacial interaction,dispersion, and properties of chlorosulfonated polyethylene/sio2 nanocomposites using CSPE‐g‐Sio2 nanoparticles synthesized under ultrasonics

Chlorosulfonated polyethylene (CSPE) is a widely used elastomer because of the resistance to gases and aggressive chemicals, fire‐retarding, and electric insulating properties. Silica nanoparticles were usually introduced into the elastomer to improve its critical properties. However, there were some problems of strong aggregation and poor dispersion of nanoparticles in the nanocomposites. In this work, an efficient approach of grafting matrix CSPE onto silica surface was proposed to solve the problems. CPSE‐g‐SiO₂ nanoparticles were prepared via an in situ radical reaction between  Cl in CSPE and Si OH on silica surface under ultrasonics. The successful chemical graft reaction was confirmed using Fourier transform infrared, ultraviolet–visible spectroscopy, ¹H‐NMR, and X‐ray photoelectron spectroscopy. Thermogravimetric analysis indicated that the grafting amount of CSPE was 4.68 wt%. Grafting CSPE onto silica surface significantly improved the dispersion of CSPE‐g‐SiO₂ nanoparticles in CSPE matrix and the interfacial interaction. Therefore, the mechanical, thermal stability, damping capacity, and rheology properties of CSPE/CSPE‐g‐SiO₂ nanocomposites were improved. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Preparation of monodispersed and lipophilic attapulgite and polystyrene nanorods via surface‐initiated atom transfer radical polymerization

A new kind of initiator, 3‐(2‐bromo‐2‐methylacryloxy)propyltriethysiliane (MPTS‐Br), was prepared with a simply hydrobrominated commercial silane coupling agent (3‐methacryloxy‐proplytriethysilane, MPTS). It has been one‐step self‐assemble onto the surface of attapulgite (ATP) nanorods in the dispersion system, and by using this initiator‐modified nanorod (MPTS‐Br‐modified ATP nanoparticles, ATP‐MPTS‐Br) as macroinitiator for atom transfer radical polymerization (ATRP). Structurally well‐defined homopolymer polystyrene (PS) and block polymer poly(styrene‐b‐methyl methacrylate) (PS‐b‐PMMA) chains were then grown from the needle‐shaped nanorods surface to yield monodispersed nanorods composed of ATP core and thick‐coated polymer shell (ATP and PS). The graft polymerization parameters exhibited the characteristics of a controlled/”living” polymerization. The PS‐grafted ATP nanorods could be dispersed well in organic solvent with nanoscale. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and properties of organic/inorganic hybrid nanoparticles prepared using atom transfer radical polymerization

The synthesis of organic/inorganic hybrid materials was conducted by atom transfer radical polymerization (ATRP) of styrene and methyl methacrylate (MMA) from the surface of silica colloids. Colloidal initiators were prepared by the functionalization of silica nanoparticles with (3‐(2‐bromoisobutyryl)propyl) dimethylethoxysilane (BIDS). Well‐defined polymer chains were grown from the nanoparticle surfaces to yield individual particles composed of a silica core and a well‐defined outer polystyrene (PS) or poly(methyl methacrylate) (PMMA) layer. Fourier transform infrared (FTIR) and solid state ¹³C and ²⁹Si‐NMR spectroscopy confirmed the successful modification of nanosilica surfaces. Subsequent grafting of polymers on silica surfaces by ATRP was also performed with success based on FTIR and NMR data. Scanning electron microscopy (SEM) and silicon mapping showed both hybrid materials were homogeneous dispersion systems. Energy dispersive X‐ray spectrometer (EDS) analysis indicated that the BIDS initiator was covalently attached on surfaces of silica nanoparticles and ATRP of styrene and MMA were accomplished. Thermogravimetric analysis (TGA) results displayed higher thermal stabilities for both nanohybrids in comparison with the linear‐type vinyl polymers. Contact angle measurements revealed the nanomaterials character for both silica‐based hybrid materials. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Superhydrophobic and oleophilic micro‐nano hierarchical Pd‐decorated SiO2 layers

This paper reports a novel fluorinated micro‐nano hierarchical Pd‐decorated SiO₂ structure (hereafter called Pd/SiO₂), which was formed by the deposition of Pd nanoparticles (NPs) on SiO₂ microspheres. The SiO₂ layers with microscale roughness were fabricated by electrospraying a solution prepared using the sol‐gel process. Subsequently, the Pd NPs were deposited using an ultraviolet reduction process. The resulting surfaces exhibited a micro‐nano hierarchical morphology. After fluorination, the micro‐nano hierarchical surface exhibited outstanding water repellency with a water contact angle (WCA) of 170° and a sliding angle <5°, indicating excellent superhydrophobic properties. The layers exhibited good long‐term durability and excellent ultraviolet resistance. Interestingly, the surface was oleophilic (CA of oil ~10°). These results show the potential of employing superhydrophobic fluorinated Pd/SiO₂ layers in smart devices, such as self‐cleanable surfaces and intelligent water/oil separation systems.     

Synthesis and properties of polystyrene‐g‐mSiO2 filled polypropylene nanocomposites

Hydrophobically modified nanosilica was prepared from tetraethoxysilane (TEOS) and γ‐methacryloxypropyltrimethoxysilane (MPS) by a two step sol‐gel process. The polystyrene‐grafted‐modified nanosilica (PS‐g‐mSiO₂) hybrid particles were prepared by grafting polystyrene onto the resulting hydrophobically modified nanosilica by dispersion polymerization. The hybrid nanoparticles were subsequently used as the filler to fabricate polypropyrene (PP) nanocomposites. The crystallization kinetics, crystal morphology and crystallization phase component of PS‐g‐mSiO₂/PP nanocomposite were studied using a differential scanning calorimeter (DSC), polarizing optical microscopy (POM) and X‐ray diffraction (XRD). Crystallization half life (t_1/2) decreased, while the Arami exponent (n) of PS‐g‐mSiO₂/PP nanocomposite increased compared with that of virgin PP. A rheological study allowed the unambiguous characterization of the dispersibility of nanosilicas in PS‐g‐mSiO₂/PP nanocomposite. The storage modulus, melt viscosity and the elongation to break of the PS‐g‐mSiO₂/PP nanocomposite were found to be strongly dependent on the grafting of PS on nanosilicas. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Preparation of poly(methyl methacrylate)‐Silica nanoparticles via differential microemulsion polymerization and physical properties of NR/PMMA‐SiO2 hybrid membranes

Poly(methy methacrylate) (PMMA)‐SiO₂ nanoparticles were prepared via differential microemulsion polymerization. The effects of silica loading, surfactant concentration, and initiator concentration on monomer conversion, particle size, particle size distribution, grafting efficiency, and silica encapsulation efficiency were investigated. A high monomer conversion of 99.9% and PMMA‐SiO₂ nanoparticles with a size range of 30 to 50 nm were obtained at a low surfactant concentration of 5.34 wt% based on monomer. PMMA‐SiO₂ nanoparticles showed spherical particles with a core‐shell morphology by TEM micrographs. A nanocomposite membrane from natural rubber (NR) and PMMA‐SiO₂ emulsion was studied for mechanical and thermal properties and pervaporation of water‐ethanol mixtures. PMMA‐SiO₂ nanoparticles which were uniformly dispersed in NR matrix, significantly enhanced mechanical properties and showed high water selectivity in permeate flux. Thus, the NR/PMMA‐SiO₂ hybrid membranes have great potential for pervaporation process in membrane applications. POLYM. ENG. SCI., 2017. © 2017 Society of Plastics Engineers     

Synthesis and characterization of Pst‐b‐PDMS‐b‐PSt copolymers by atom transfer radical polymerization

Polystyrene‐b‐poly(dimethylsiloxane)‐b‐polystyrene (Pst‐b‐PDMS‐b‐PSt) triblock copolymers were synthesized by atom transfer radical polymerization (ATRP). Commercially available difunctional PDMS containing vinylsilyl terminal species was reacted with hydrogen bromide, resulting in the PDMS macroinitiators for the ATRP of styrene (St). The latter procedure was carried out at 130°C in a phenyl ether solution with CuCl and 4, 4′‐di (5‐nonyl)‐2,2′‐bipyridine (dNbpy) as the catalyzing system. By using this technique, triblock copolymers consisting of a PDMS center block and polystyrene terminal blocks were synthesized. The polymerization was controllable; ATRP of St from those macroinitiators showed linear increases in M_n with conversion. The block copolymers were characterized with IR and ¹H‐NMR. The effects of molecular weight of macroinitiators, macroinitiator concentration, catalyst concentration, and temperature on the polymerization were also investigated. Thermodynamic data and activation parameters for the ATRP are reported. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3764–3770, 2004     

Core/shell SiOx@PAM nanospheres from UV‐assisted surface‐initiated free radical polymerization

The core/shell SiO_x@polyacrylamide (SiO_x@PAM) nanospheres were successfully prepared by the in situ surface‐initiated free radical polymerization of acrylamide (AM) from the silica nanoparticles with self‐assembled monolayers (SAMs) of N‐methyl aniline (NMA) in presence of benzophonone via a precipitation polymerization method under the ultraviolet (UV) irradiation. The conversion of monomer (C%) and the percentage of encapsulating (PE%), calculated from the elemental analyses (EA) results, reached 20.9 and 51.0% after 150 min of UV‐irradiation, respectively. It is consistent with the analyses of TGA. Fourier transform infrared (FTIR) analyses also confirmed the formation of the core/shell SiO_x@PAM nanospheres. And it was investigated that the silica nanoparticles had been encapsulated with PAM from the X‐ray photoelectron spectrometer (XPS) analyses. The analysis results of transmission electron microscope (TEM) showed that the diameters of the SiO_x@PAM nanospheres were in the range of 50–200 nm. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3433–3438, 2006     

Preparation and applications of novel fluoroalkyl end‐capped sulfonic acid oligomers–silica gel polymer hybrids

Fluoroalkyl end‐capped 2‐methacryloxyethanesulfonic acid homo‐oligomer [R_F–(MES)_n–R_F] and 2‐methacryloxyethanesulfonic acid–N,N‐dimethylacrylamide co‐oligomers [R_F–(MES)_x–(DMAA)_y–R_F] reacted with tetraethoxysilane (TEOS) under acidic conditions to afford R_F–(MES)_n–R_F homo‐oligomer–SiO₂ polymer hybrid and R_F–(MES)_x–(DMAA)_y–R_F co‐oligomer–SiO₂ polymer hybrid, respectively. Thermogravimetric–mass spectra showed that the thermal stability of R_F–(MES)_n–R_F homo‐oligomer–SiO₂ polymer hybrid was superior to that of traditionally well‐known perfluorinated ion exchange polymers such as Nafion 112 (TR). The sol solutions of the fluorinated co‐oligomer–SiO₂ polymer hybrid were applied to the surface modification of glass to exhibit not only a strong oleophobicity imparted by fluorine but also a good hydrophilicity on the glass surface. On the other hand, R_F–(MES)_x–(DMAA)_y–R_F co‐oligomer reacted with TEOS in the presence of a variety of silica nanoparticles (mean diameters: 11–95 nm) under alkaline conditions to afford fluoroalkyl end‐capped oligomers–silica nanoparticles (mean diameters: 32–173 nm) with a good dispersibility and stability in methanol. Similarly, a variety of fluorinated oligomers containing sulfo groups–silica nanoparticles were prepared by the homo‐ and co‐oligomerizations of fluoroalkanoyl peroxides with 2‐methacryloxyethane sulfonic acid (MES) and comonomers such as N,N‐dimethylacrylamide (DMAA) and acryloylmorpholine (ACMO) in the presence of silica nanoparticles. Interestingly, these isolated fluorinated particle powders were found to afford nanometer size‐controlled colloidal particles with a good redispersibility and stability in aqueous and organic media such as methanol. These fluorinated nanoparticles containing sulfo groups were also applied to an excellent heterogeneous catalyst for Bronsted acid‐catalyzed transformations. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 110–117, 2007     

Synthesis and characterization of polystyrene‐b‐poly(ethylene oxide)‐b‐polystyrene triblock copolymers by atom‐transfer radical polymerization

Well‐defined polystyrene (PS)‐b‐poly(ethylene oxide) (PEO)‐b‐PS triblock copolymers were synthesized by atom‐transfer radical polymerization (ATRP), using C—X‐end‐group PEO as macroinitiators. The triblock copolymers were characterized by infrared spectroscopy, nuclear magnetic resonance spectroscopy, and gel permeation chromatography. The experimental results showed that the polymerization was controlled/living. It was found that when the number‐average molecular weight of the macroinititors increased from 2000 to 10,000, the molecular weight distribution of the triblock copolymers decreased roughly from 1.49 to 1.07 and the rate of polymerization became much slower. The possible polymerization mechanism is discussed. According to the Cu content measured with atomic absorption spectrometry, the removal of catalysts, with CHCl₃ as the solvent and kaolin as the in situ absorption agent, was effective. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 2882–2888, 2000     

Synthesis and characterization of PBMA‐b‐PSt‐b‐PBMA triblock copolymers by atom transfer radical emulsion polymerization

Poly(n‐butyl methacrylate)‐b‐polystyrene‐b‐poly(n‐butyl methacrylate) (PBMA‐b‐PSt‐b‐PBMA) triblock copolymers were successfully synthesized by emulsion atom transfer radical polymerization (ATRP). Difunctional polystyrene (PSt) macroinitiators that contained alkyl chloride end‐groups were prepared by ATRP of styrene (St) with CCl₄ as initiator and were used to initiate the ATRP of butyl methacrylate (BMA). The latter procedure was carried out at 85°C with CuCl/4,4′‐di (5‐nonyl)‐2,2′‐bipyridine (dNbpy) as catalyst and polyoxyethylene (23) lauryl ether (Brij35) as surfactant. Using this technique, triblock copolymers consisting of a PSt center block and PBMA terminal blocks were synthesized. The polymerization was nearly controlled, ATRP of St from those macroinitiators showed linear increases in the number average molecular weight (Mn) with conversion. The block copolymers were characterized with infrared (IR) spectroscopy, hydrogen‐1 nuclear magnetic resonance (¹HNMR), and differential scanning calorimetry (DSC). The effects of the molecular weight of macroinitiators, concentration of macroinitiator, catalyst, emulsion, and temperature on the polymerization were also investigated. Thermodynamic data and activation parameters for the ATRP were also reported. POLYM. ENG. SCI., 45:1508–1514, 2005. © 2005 Society of Plastics Engineers