Morphology and mechanical properties of clay/styrene‐butadiene rubber nanocomposites

Based on the character of a clay that could be separated into many 1‐nm thickness monolayers, clay styrene‐butadiene rubber (SBR) nanocomposites were acquired by mixing the SBR latex with a clay/water dispersion and coagulating the mixture. The structure of the dispersion of clay in the SBR was studied through TEM. The mechanical properties of clay/SBR nanocomposites with different filling amounts of clay were studied. The results showed that the main structure of the dispersion of clay in the SBR was a layer bundle whose thickness was 4–10 nm and its aggregation formed by several or many layer bundles. Compared with the other filler, some mechanical properties of clay/SBR nanocomposites exceeded those of carbon black/SBR composites and they were higher than those of clay/SBR composites produced by directly mixing clay with SBR through regular rubber processing means. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1873–1878, 2000     

Effect of polyethylene glycol on the properties of styrene‐butadiene rubber/organoclay nanocomposites filled with silica and carbon black

Polyethyene glycol (PEG) is widely used as a dispersing agent and can also be used to prevent the adsorption of ingredients on the surface of silica. From the XRD results, PEG that was used as the dispersing agent on the SBR/organoclay compound filled with silica and carbon black (CB) was intercalated between the organoclay layer. Additionally, the interactions with the PEG differed depending on whether 3‐aminopropyltriethoxysilane (APTES) or N,N‐dimethyldodecylamine (DDA) were used as clay modifiers. When PEG was added, the T_g of the SBR/silica/APTES‐MMT compound increased through the formation of hydrogen bonds between the ether linkages of PEG and the hydroxyl groups of APTES. For the SBR/silica/DDA‐MMT compound with PEG, slippage occurred between the silicate, and DDA because of the alkyl chain of DDA. The SBR/silica/APTES‐MMT/CB compound with PEG exhibited the highest T_g value and the highest bound rubber content, with high modulus values at 100 and 300%. The SBR/silica/DDA‐MMT/CB compound had the best properties in terms of the wet skid resistance and the rolling resistance. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Overall properties of fibrillar silicate/styrene–butadiene rubber nanocomposites

The mechanical properties, heat aging resistance, dynamic properties, and abrasion resistance of fibrillar silicate (FS)/styrene butadiene rubber (SBR) nanocomposites are discussed in detail. Compared with white carbon black (WCB)/SBR composites, FS/SBR composites exhibit higher tensile stress at definite strain, higher tear strength, and lower elongation at break but poor abrasion resistance and tensile strength. Surprisingly, FS/SBR compounds have better flow properties. This is because by rubber melt blending modified FS can be separated into numerous nanosized fibrils under mechanical shear. Moreover, the composites show visible anisotropy due to the orientation of nanofibrils. There is potential for FS to be used to some extent as a reinforcing agent for rubber instead of short microfibers or white carbon black. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2725–2731, 2006     

Structural morphology and properties of star styrene–isoprene–butadiene rubber and natural rubber/star styrene–butadiene rubber blends

Star styrene–isoprene–butadiene rubber (SIBR) was synthesized with a new kind of star anionic initiator made from naphthalene lithium and an SnCl₄ coupled agent. The relationship between the structure and properties of star SIBR was studied. Star block styrene–isoprene–butadiene rubber (SB‐SIBR), having low hysteresis, high road‐hugging, and excellent mechanical properties, was closer to meeting the overall performance requirements of ideal tire‐tread rubber according to a comparison of the morphology and various properties of SB‐SIBR with those of star random SIBR and natural rubber/star styrene–butadiene rubber blends. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 336–341, 2004     

Preparation,morphology, and properties of organo‐montmorillonite/nitrile butadiene rubber nanocomposites

Organo‐montmorillonite/nitrile butadiene rubber (OMMT/NBR) nanocomposites were prepared by co‐coagulating process, and then were combined with rubber ingredient and vulcanized by traditional rubber mixing procedure. The SEM micrographs of the nanocomposites showed uniform dispersion of the OMMT particles in NBR. The ATR‐FTIR spectra illustrated the existence of montmorillonite in the nanocomposites. The XRD patterns further indicated the structure of nanocomposites, and confirmed an effective intercalation of NBR in the interlayer space of the OMMT. Moreover, the tensile strength and elongation at break of nanocomposites tended to increased rapidly with increasing OMMT loading, due to the reinforcing properties of OMMT to NBR. In addition, the TGA and DTA curves demonstrated the thermal performance of the nanocomposites enhanced. Furthermore, the addition of OMMT accelerated the vulcanization process. POLYM. COMPOS., 34:1809–1815, 2013. © 2013 Society of Plastics Engineers     

Self‐heating properties of styrene‐butadiene rubber

Rubbers, including styrene‐butadiene rubber (SBR), are well known to be susceptible to self‐heating. SBR is used in a wide range of applications and is often produced in the form of a crumb which is then used to form the final product. The crumb may be transported and stored in large quantities. Self‐heating properties of a SBR crumb have been determined using standard oven methods. The results indicate that self‐heating is a real hazard for SBR crumb. The results are generally consistent with recent measurements by Clothier and Prichard (Combust. Flame 2003; 133 :207–210) for rubber tyre crumb. Copyright © 2005 John Wiley & Sons, Ltd.     

Research of styrene‐butadiene rubber/silicon‐aluminum oxides nanotube binary nanocomposites

A novel silicon‐aluminum oxides (Si‐Al) nanotubes with length ranging from 500 to 1000 nm were introduced to fabricate the styrene‐butadiene rubber (SBR)/Si‐Al nanotube binary nanocomposites. Scanning electron microscope observation showed the Si‐Al nanotubes up to 20 parts per hundred parts of rubber (phr) loading level were dispersed well in SBR matrix. Mechanical properties tests, thermogravimetry analysis and dynamic mechanical thermal analysis revealed that the Si‐Al nanotubes have the effects on improving shore A hardness, tensile strength, tear strength, initial decomposition temperature, and storage modulus while lower the maximum loss factor (tan δ) of the SBR/Si‐Al nanotube binary nanocomposites. FTIR spectra analysis showed that new Si O bond was generated between the hydroxyl group of Si‐Al nanotube and the coupling reagent Si69. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Mechanical properties of gamma‐irradiated styrene‐butadiene rubber/acid‐treated vermiculite clay/maleic anhydride nanocomposites

Nanoparticle vermiculite (VMT) clay was prepared by treatment with hydrochloric acid. Styrene‐butadiene rubber (SBR) nanocomposites were prepared by mixing different contents (2.5, 5, 7.5, and 10 phr) of untreated (VMT) and acid‐treated (DVMT) vermiculite clay, respectively. In addition, different contents (3, 7, and 10 phr) of maleic anhydride (MA) as compatibilizer were mixed via direct melt compounding in internal mixer. The effect of gamma irradiation, VMT clay, and MA contents on the mechanical properties was studied. The acid‐treated VMT clay was characterized by x‐ray diffraction (XRD), transmission electron microscopy (TEM), and Fourier transform infrared (FT‐IR) spectroscopy. Meanwhile, the SBR/VMT composites, SBR/DVMT, and SBR/DVMT/MA nanocomposites were characterized via crosslinking density and tensile mechanical testing and FT‐IR spectroscopic analysis. The results indicated that good yield of nanoparticle vermiculite was achieved when the acid treatment was carried out for 120 h. In addition, the results showed that the presence of DVMT clay improved the chemical bonding in the SBR nanocomposites and hence their mechanical properties. The highest improvement was obtained when the contents of DVMT clay, MA, and irradiation dose were 10 phr, 3 phr, and 100 kGy, respectively. POLYM. ENG. SCI., 59:355–364, 2019. © 2018 Society of Plastics Engineers     

Study on flammability of montmorillonite/styrene‐butadiene rubber (SBR) nanocomposites

The flammability of montmorillonite (MMT)/SBR nanocomposites, prepared by the technique of cocoagulating rubber latex and clay aqueous suspension, was investigated. Flammability studies, performed on the cone calorimeter, showed that the maximum heat release rate (HRR) of SBR decreased from 1987 to 1442 kw/m² with the introduction of nanoclay (20 phr). This nanocomposite had the lowest mass loss rate and the largest amount of char upon combustion compared with conventional SBR composites with the same clay loading and pure SBR. The permeability properties of MMT/SBR composites were also measured. It was deduced that the lowered permeability was responsible for the reduced mass loss rate and hence the lower HRR. Unfortunately, the oxygen index (OI) of the nanocomposites was not as high as expected. Combination of Mg(OH)₂ and clay was effective for the improvement of both mechanical properties and OI. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 844–849, 2005     

Preparation and properties of styrene‐butadiene rubber nanocomposites blended with carbon black‐graphene hybrid filler

Graphene has become an attractive reinforcing filler for rubber materials, but its dispersion in rubber is still a big challenge. In this work, a novel carbon black‐reduced graphene (CB‐RG) hybrid filler was fabricated and blended with styrene‐butadiene rubber (SBR) via simple two‐roll mill mixing. The prepared CB‐RG hybrids had a microstructure with small CB agglomerates adsorbed onto graphene surfaces. CB acted as a barrier preventing the RG sheets from restacking even after drying. Homogeneous dispersion of graphene sheets in SBR matrix was observed by the mechanical mixing method based on the application of the CB‐RG hybrid fillers. Dynamic mechanical analysis showed that Tg of the SBR/CB‐RG blend was higher than that of the SBR/CB blend indicating strong interfacial interactions between RG and SBR due to the high surface area of graphene and the π‐π interaction between SBR and graphene. The tensile properties of SBR/CB‐RG composites improved significantly and the volume resistivity decreased compared with the SBR/CB blends. The thermal stability of SBR composites filled with CB and CB‐RG showed slight difference. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41309.     

Microstructure analysis of brominated styrene–butadiene rubber

The bromine addition to the SBR double bonds in chloroform at 0°C has been investigated by FTIR, ¹H NMR and DSC techniques. In this case, bromine molecules react exclusively with the polydiene double bonds and the polystyrene units are unaffected. The bromine reacts preferentially with 1,4‐trans double bonds of the polybutadiene segment of SBR. At low bromination level (below 15%) the bromine reacts mainly with the 1,4‐trans double bonds of SBR, while at higher bromination level (up to 30%) the bromine shows the most reactivity toward the vinylic double bond. Above 30%, the addition reaction occurs on 1,4‐trans double bonds. The microstructure of modified and unmodified styrene–butadiene copolymers were fully characterized by ¹H NMR technique. Expanded regions have been utilized to resolve the complex ¹H NMR spectrum and establish the compositional and configurational sequences of styrene–butadiene copolymers. POLYM. ENG. SCI., 47:87–94, 2007. © 2007 Society of Plastics Engineers     

Preparation and mechanical properties of nitrile butadiene rubber/silicate nanocomposites

Elastomer nanocomposites consisting of nitrile butadiene rubber (NBR) latex and layered silicates are prepared by a modified latex shear blending process aided with ball milling. The mode of dispersion of layered silicates in NBR is partially exfoliated and intercalated when the concentration of layered silicates is below 7.5 wt%, as evidenced by transmission electron microscopy and X-ray diffraction results. The tensile and tear mechanical properties are much higher than that of neat NBR. Specifically, the tensile and tear mechanical properties of the NBR/layered silicates increase by 200 and 60%, respectively. The decomposition temperature of the nanocomposites increases slightly.     

Effect of organoclay loading level on mechanical properties,thermomechanical behavior,and heat build‐up of natural rubber/organoclay nanocomposites

Sodium‐montmorillonite nanoclay was modified with octadecylamine and compounded with natural rubber (NR) by dry mixing method. The effects of organoclay loading level on mechanical properties, thermal–mechanical behavior, and heat build‐up of NR/organoclay nanocomposites were investigated. Temperature scanning stress relaxation technique was used to characterize the thermal–mechanical behavior of the composites. The morphological properties were assessed by X‐ray diffraction and transmission electron microscopy. Loading levels of organoclay below 5 phr gave improved mechanical properties and heat build‐up, along with exfoliated clay structure in the nanocomposites. On the other hand, with loading levels above 7 phr the organoclay tended to agglomerate, and X‐ray diffraction revealed an intercalated structure. In these cases, the excess residual organoclay caused significantly increased stress relaxation and heat build‐up. Unmodified sodium‐montmorillonite as filler did not significantly affect the mechanical and heat build‐up properties of NR vulcanizates. POLYM. COMPOS., 37:1735–1743, 2016. © 2014 Society of Plastics Engineers     

Preparation and structure and mechanical properties of poly(styrene‐b‐butadiene)/clay nanocomposites

Star‐shaped and linear block thermoplastic poly(styrene‐b‐butadiene) copolymer (SBS)/organophilic montmorillonite clays (OMMT) were prepared by a solution approach. The intercalation spacing in the nanocomposites and the degree of dispersion of nanocomposites were investigated by X‐ray diffraction (XRD) and transmission electron microscopy (TEM), respectively. The mechanical properties, dynamic mechanical properties, and thermal stability of these nanocomposites were determined. Results showed that SBS chains were well intercalated into the clay galleries and an intercalated nanocomposite was obtained. The mechanical strength of nanocomposites with the star‐shaped SBS/OMMT were significantly increased. The addition of OMMT also gave an increase of the elongation, the dynamic storage modulus, the dynamic loss modulus, and the thermal stability of nanocomposites. The increase of the elongation of nanocomposites indicates that SBS has retained good elasticity. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3430–3434, 2004     

The role of interlayer grafting on the mechanical properties of magadiite/styrene‐butadiene rubber composites

This work examines the mechanisms by which magadiite (MGD), a synthetic layered silicate, acts as an active filler to provide high levels of mechanical reinforcement in styrene‐butadiene rubber (SBR) composites. Cetyltrimethylammonium (CTA⁺) expands the MGD layer spacing and promotes intercalation of SBR and silane coupling agent (Si69); the resulting CMGD/SBR composites have greater tensile moduli than comparable silica/SBR composites. CMGD was reacted in solution with Si69 (or MPTES) to prepare “pre‐grafted” MGD with varying levels of interlayer silane functionalization (SMGD). If the silane graft density is relatively low, the resulting SMGD/SBR composite has mechanical properties comparable to CMGD composites prepared with Si69 added during batch mixing. However, SMGD with high silane graft density does not permit SBR intercalation and produces composites with inferior mechanical properties, demonstrating the necessity of silane‐mediated interlayer grafting. Omitting Si69 from the formulation dramatically reduces the level of mechanical reinforcement as measured by DMA and tensile testing. Adding extra bulk sulfur (to replace sulfur omitted with Si69) does not produce composites with mechanical properties comparable to CMGD/SBR or SMGD/SBR prepared with Si69. This work demonstrates that silane‐mediated SBR‐MGD grafts within the MGD interlayer space are essential for achieving high levels of mechanical reinforcement in MGD/SBR composites. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45025.     

Effect of organoclay reinforcement on the curing characteristics and technological properties of styrene–butadiene rubber

Rubber nanocomposites based on styrene–butadiene rubber (SBR) and organophilic layered silicate were prepared. Clay structures based on dodecyl benzene sulfonic acid (DBSA), nonyl phenol ethoxylate (NPE), and DBSA/NPE (50/50%) were prepared and characterized. The results indicate the intercalation of the used surfactants within the clay layers. Varying amount of organoclay, 2, 4, 6, 8, and 10 (phr), was added to the SBR matrix. X‐ray diffraction revealed exfoliated structure for the modified clay–SBR composites. No new component in the rubber was found by fourier transform infrared measurements (FTIR). Scanning electron microscopy showed a uniform distribution of the modified clay with mixed DBSA/NPE (6 phr) in the matrix. The rheometric characteristics and physicomechanical properties of the SBR compounds were analyzed. The effect of DBSA/NPE clay loading on aging resistance of SBR nanocomposites at 90 ± 1°C for 4 and 7 days was also investigated. Rubber nanocomposites displayed an increase in the minimum and maximum torques, acceleration of the vulcanization process, and improved mechanical properties, with organoclay content up to 6 phr. This effect was more noticeable in the presence of the treated clay with DBSA/NPE. Also incorporation of DBSA/NPE‐clay (6 phr) resulted in significant improvement of the degradation profile of the nanocomposites at 90 ± 1°C for 4 days. POLYM. COMPOS., 36:1293–1302, 2015. © 2014 Society of Plastics Engineers     

Curing characteristics and mechanical properties of vinyltriethoxysilane-coupled carbon black/styrene–butadiene rubber vulcanizates

Styrene–butadiene rubber (SBR) vulcanizates containing 0 to 2.73 parts of vinyltriethoxysilane (VTEOS) per hundred parts of rubber (phr) were prepared, keeping the other ingredients weight constant. The mixes were tested for their curing behavior by a curemeter. The vulcanizates were analyzed through a Universal tensile tester, fatigue-to-failure tester, and scanning electron microscope mainly for mechanical properties and correlation. An increase in induction time and decrease in cure time, each by 10%, was noticed by the incorporation of 2.73 phr of VTEOS. The tensile strength and elongation at break improved significantly up to 0.5 phr of VTEOS and either a small improvement or deterioration of these properties was observed beyond this concentration of VTEOS. The fatigue-to-failure cycle at four extension ratios showed a gradual and appreciable improvement. It is noteworthy to mention that the vulcanizate containing 2.73 phr VTEOS possessed about a threefold increase in the fatigue-to-failure cycle compared to its non-VTEOS vulcanizate. However, this distinction of the fatigue-to-failure cycle progressively decreased with increase in the extension ratios. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 1719–1725, 1998     

Preparation and characterization of poly(styrene‐co‐butadiene) and polybutadiene rubber/clay nanocomposites

Poly(styrene‐co‐butadiene) rubber (SBR) and polybutadiene rubber (BR)/clay nanocomposites have been prepared. The effects of the incorporation of inorganically and organically modified clays on the vulcanization reactions of SBR and BR were analysed by rheometry and differential scanning calorimetry. A reduction in scorch time (t_s1) and optimum time (t₉₅) was observed for both the rubbers when organoclay was added and this was attributed to the amine groups of the organic modifier. However, t_s1 and t₉₅ were further increased as the clay content was increased. A reduction in torque value was obtained for the organoclay nanocomposites, indicating a lower number of crosslinks formed. The organoclays favoured the vulcanization process although the vulcanizing effect was reduced with increasing clay content. The tensile strength and elongation of SBR were improved significantly with organoclay. The improvement of the tensile properties of BR with organoclay was less noticeable than inorganic‐modified clay. Nevertheless, these mechanical properties were enhanced with addition of clay. The mechanical properties of the nanocomposites were dependent on filler size and dispersion, and also compatibility between fillers and the rubber matrix. Copyright © 2004 Society of Chemical Industry     

On the properties and processing of polyethylene terephthalate/styrene‐butadiene rubber blend

The mixing of incompatible polymers such as polyethylene terephthalate (PET) and styrene‐butadiene rubber (SBR) produces a blend with poor mechanical and impact properties, because polymeric phases interact weakly with each other and segregate. The use of SBR grafted with maleic anhydride (MAH) increases the compatibility of the SBR‐PET system by generating higher interactions and chemical links between the ingredients of the blend. The induced compatibility is reflected in the 2.5‐fold increase in the impact resistance of the blend as compared to that of pure PET. The grafting reaction to produce SBR‐g‐MAH is carried out by reactive extrusion using a reaction initiator, benzoyl peroxide (BPO), and the extent of the reaction depends on the concentration of MAH and BPO. Results indicate the close relationship between processing conditions and microstructural parameters, such as particle diameter and interparticle distances of the dispersed rubber phase, necessary to achieve the optimum impact resistance.     

Studies on preparation and properties of vinyltriethoxysilane‐grafted styrene‐butadiene rubber

Graft polymerization of vinyltriethoxysilane (VTES) onto styrene‐butadiene rubber (SBR) was carried out in latex using benzoic peroxide (BPO) as an initiator. The concentration of VTES effecting on vulcanization characteristics, mechanical properties and thermal properties of VTES‐grafted SBR (SBR‐g‐VTES) were investigated. The grafting of VTES onto SBR and its pre‐crosslinking were confirmed by attenuated total teflectance‐Fourier transform infrared reflectance and proton nuclear magnetic resonance. The mechanism of graft polymerization was studied. The results revealed that the minimum torque, optimum cure time, tensile strength, thermal decomposition temperature, and glass transition temperature (T_g) all increased with the increasing concentration of VTES. But the grafting efficiency of VTES, rate of vulcanization, and elongation at break of the SBR‐g‐VTES decreased. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011