Sulfonated derivatives of polyparaphenylene as proton conducting membranes for direct methanol fuel cell application

Proton conducting polymers derived from polybenzoyl-1,4-phenylene (PBP) and poly-p-phenoxybenzoyl-1,4-phenylene (PPBP) were synthesized by the Colon synthesis technique. The sulfonation of these proton conducting polymers was carried out using either sulphuric acid or tetramethylsiliylchlorosulfonate (TMSCl) as sulfonating agent, and their thermal properties were evaluated. Both sulfonated PBP and PPBP are thermally stable up to at least 215 °C. The sulfonated sPPBP exhibited good conductivity as proton conducting membranes at room temperature and were tested as electrolyte membranes for a single direct methanol fuel cell (DMFC) in terms of water absorption, methanol permeability and electrical performance. The water uptake of the sPPBP was found to be larger than that of the sPBP, i.e., 65 and 43 mol%, respectively. The permeability to methanol was found to be 10 times lower than sPPBP and sPBP compared to a Nafion^® membrane. In spite of this, performance in a single DMFC was found to be twice inferior to that with Nafion^® 117. Optimisation of the sulfonation level and of the electrode-membrane interfaces was lead to better results.     

Montmorillonite‐reinforced sulfonated poly(phthalazinone ether sulfone ketone) nanocomposite proton exchange membranes for direct methanol fuel cells

To produce a composite membrane with high conductivity and low permeability, SPPESK with a degree of sulfonation of 101% was carefully selected for the preparation of montmorillonite (MMT)‐reinforced SPPESK using solution intercalation. The fundamental characteristics such as water uptake, swelling ratio, proton conductivity, methanol permeability, and mechanical properties of the composite membranes were studied. Water uptake is improved when organic MMT (OMMT) loading increase. The composite membranes with CTAB‐MMT loading of 4–0.5% show 0.143–0.150 S cm^?1 proton conductivity at 80°C, which approaches the value of Nafion112. In addition, methanol permeability was decreased to 6.29 × 10^?8 cm² s^?1 by the addition of 6 wt % OMMT. As a result, the SPPESK‐MMT composite membrane is a good candidate for use in direct methanol fuel cells. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39852.     

Preparation and properties of bisphenol A‐based sulfonated poly(arylene ether sulfone) proton exchange membranes for direct methanol fuel cell

Novel bisphenol A‐based sulfonated poly(arylene ether sulfone) (bi A‐SPAES) copolymers were successfully synthesized via direct copolymerization of disodium 3,3′‐disulfonate‐4,4′‐dichlorodiphenylsulfone, 4,4′‐dichlorodiphenylsulfone, and bisphenol A. The copolymer structure was confirmed by Fourier transform infrared spectra and ¹H NMR analysis. The series of sulfonated copolymers based membranes were prepared and evaluated for proton exchange membranes (PEM). The membranes showed good thermal stability and mechanical property. Transmission electron microscopy was used to obtain the microstructures of the synthesized polymers. The membranes exhibit increased water uptake from 8% to 66%, ion exchange capacities from 0.41 to 2.18 meq/g and proton conductivities (25°C) from 0.012 to 0.102 S/cm with the degree of sulfonation increasing. The proton conductivities of bi A‐SPAES‐6 membrane (0.10–0.15 S/cm) with high‐sulfonated degree are higher than that of Nafion 117 membrane (0.095–0.117 S/cm) at all temperatures (20–100°C). Especially, the methanol diffusion coefficients of membranes (1.7 × 10^?8 cm²/s–8.5 × 10^?7 cm²/s) are much lower than that of Nafion 117 membrane (2.1 × 10^?6 cm²/s). The new synthesized copolymer was therefore proposed as a candidate of material for PEM in direct methanol fuel cell. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Sulfonated poly(arylene ether sulfone) as an electrode binder for direct methanol fuel cell

Sulfonated poly(arylene ether sulfone) (sPAES) is synthesized and characterized for the application to the electrode binder for direct methanol fuel cell (DMFC). The effect of sPAES binder in the electrode on the cell performance is studied. The cell based on sPAES binder showed a good adhesion to the sPAES membrane, while Nafion binder is delaminated from the sPAES membrane after supplying the fuel for a prolonged time. The sPAES binder for electrode is found to be more efficient in achieving long-term stability of the cell performance than the conventional Nafion binder.     

Synthesis and characterization of poly(vinyl alcohol)‐based membranes for direct methanol fuel cell

Membranes made of poly(vinyl alcohol) (PVA) and its ionic blends with sodium alginate (SA) and chitosan were synthesized and characterized for their ion-exchange capacity (IEC) and swelling index values to investigate their applicability in direct methanol fuel cells (DMFCs). These membranes were assessed for their intermolecular interactions, thermal stabilities, and mechanical strengths with Fourier transform infrared spectroscopy, X-ray diffraction methods, differential scanning calorimetry, thermogravimetric analysis, and tensile testing, respectively. Methanol permeability and proton conductivity were also estimated and compared to that of Nafion 117. In addition to being effective methanol barriers, the membranes had a considerably high IEC and thermal and mechanical stabilities. The addition of small amounts of anionic polymer was particularly instrumental in the significant reduction of methanol permeability from 8.1 × 10⁻⁸ cm²/s for PVA to 6.9 × 10⁻⁸ cm²/s for the PVA–SA blend, which rendered the blend more suitable for a DMFC. Low methanol permeability, excellent physicomechanical properties, and above all, cost effectiveness could make the use of these blends in DMFCs quite attractive. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 95: 1154–1163, 2005     

Highly selective sulfonated poly(vinylidene fluoride‐co‐hexafluoropropylene)/poly(ether sulfone) blend proton exchange membranes for direct methanol fuel cells

Proton exchange membranes (PEMs) based on blends of poly(ether sulfone) (PES) and sulfonated poly(vinylidene fluoride‐co‐hexafluoropropylene) (sPVdF‐co‐HFP) were prepared successfully. Fabricated blend membranes showed favorable PEM characteristics such as reduced methanol permeability, high selectivity, and improved mechanical integrity. Additionally, these membranes afford comparable proton conductivity, good oxidative stability, moderate ion exchange capacity, and reasonable water uptake. To appraise PEM performance, blend membranes were characterized using techniques such as Fourier transform infrared spectroscopy, AC impedance spectroscopy; atomic force microscopy, and thermogravimetry. Addition of hydrophobic PES confines the swelling of the PEM and increases the ultimate tensile strength of the membrane. Proton conductivities of the blend membranes are about 10^?3 S cm^?1. Methanol permeability of 1.22 × 10^?7cm² s^?1 exhibited by the sPVdF‐co‐HFP/PES10 blend membrane is much lower than that of Nafion‐117. AFM studies divulged that the sPVdF‐co‐HFP/PES blend membranes have nodule like structure, which confirms the presence of hydrophilic domain. The observed results demonstrated that the sPVdF‐co‐HFP/PES blend membranes have promise for possible usage as a PEM in direct methanol fuel cells. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43907.     

Sulfonated poly(ether ketone ketone) ionomers as proton exchange membranes

Sulfonated poly(ether ketone ketone) ionomers (SPEKK) with ion‐exchange capacities (IEC) between 0.2 and 3.4 meq/g were prepared by sulfonating PEKK with a mixture of concentrated and fuming sulfuric acids. Sulfonation occurs only on the phenyl rings attached to ether and ketone groups. The glass transition temperature of the dry SPEKK ionomers increased linearly with increasing IEC, and the ionomers were thermally stable to ～250°C, above which desulfonation occurred. Water‐swollen ionomers exhibited microphase separated morphologies, and the average correlation length determined by small angle X‐ray scattering increased with increasing IEC. The proton conductivity of hydrated SPEKK membranes measured by impedance spectroscopy ranged from ～10^–3 to 10^–1 S/cm as the IEC increased from ～1.0 to 2.4 meq/g. Single cell performance curves on membrane‐electrode assemblies (MEA) indicated that the SPEKK membranes approached the performance of Nafion? for an IEC of 2 meq/g. POLYM. ENG. SCI., 45:1081–1091, 2005. © 2005 Society of Plastics Engineers     

Sulfonated poly(ether sulfone)/silica composite membranes for direct methanol fuel cells

A series of sulfonated poly(ether sulfone) (SPES)/silica composite membranes were prepared by sol–gel method using tetraethylorthosilicate (TEOS) hydrolysis. Physico–chemical properties of the composite membranes were characterized by thermogravimetric analysis (TGA), X‐ray diffraction (XRD), scanning electron microscope–energy dispersive X‐ray (SEM–EDX), and water uptake. Compared to a pure SPES membrane, SiO₂ doping in the membranes led to a higher thermal stability and water uptake. SEM–EDX indicated that SiO₂ particles were uniformly embedded throughout the SPES matrix. Proper silica loadings (below 5 wt %) in the composite membranes helped to inhibit methanol permeation. The permeability coefficient of the composite membrane with 5 wt % SiO₂ was 1.06 × 10^?7 cm²/s, which was lower than that of the SPES and just one tenth of that of Nafion® 112. Although proton conductivity of the composite membranes decreased with increasing silica content, the selectivity (the ratio of proton conductivity and methanol permeability) of the composite membrane with 5 wt % silica loading was higher than that of the SPES and Nafion® 112 membrane. This excellent selectivity of SPES/SiO₂ composite membranes could indicate a potential feasibility as a promising electrolyte for direct methanol fuel cell. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Sulfonated poly(arylene ether sulfone) membranes based on biphenol for direct methanol fuel cells

A series of sulfonated poly(arylene ether sulfone) (PAES) were synthesized through direct aromatic nucleophilic substitution polycondensation of 3,3′-disulfonate-4,4′-dichlorodiphenylsulfone (SDCDPS), 4,4-dichlorodiphenylsulfone (DCDPS) and 4,4-biphenol (BP). With increasing sulfonate groups in the polymer, water uptake, ion exchange capacity (IEC) and proton conductivities increased, resulting from enhanced membrane hydrophilicity. The membranes exhibited higher thermal stability up to 300 °C, verified by thermogravimetric analysis (TGA). A maximum proton conductivity of 0.11 S/cm at 50 mol% of sulfonation degree was measured at 30 °C, which is slightly higher than Nafion®117 membrane (0.0908 S/cm). However, the methanol permeability of the PAES membrane was much lower than that of Nafion®117 membrane. As a result, a single cell performance test demonstrated that PAES-BP with 50 mol% sulfonation degree exhibited higher power density than Nafion®117.     

Sulfonated (graphene oxide/poly(ether ketone ether sulfone) (S-GO/S-PEKES) composite proton exchange membrane with high proton conductivity for direct methanol fuel cell

ABSTRACT

Sulfonated poly(ether ketone ether sulfone) (S-PEKES) was successfully prepared to obtain the currently highest degree of sulfonation of 0.744. Sulfonated graphene oxide (S-GO) was incorporated into the S-PEKES matrix to increase sulfonic groups (SO₃H) which significantly improved the proton conductivity, methanol blocking, and mechanical stability. The proton conductivity of the S-GO/S-PEKES composite membrane was enhanced up to 5.93 × 10^?2 S.cm^?1, which was 7 times higher than the commercial Nafion 117. S-GO exhibited additional positive effects namely the blocking of methanol passing through the membrane, leading to lower methanol crossover than Nafion 117 by two orders of magnitude and high mechanical stability.     

Sulfonated aromatic hydrocarbon polymers as proton exchange membranes for fuel cells

This article reviews recent studies on proton exchange membrane (PEM) materials for polymer electrolyte fuel cells. In particular, it focuses on the development of novel sulfonated aromatic hydrocarbon polymers for PEMs as alternatives to conventional perfluorinated polymers. It is necessary to improve proton conductivity especially under low-humidity conditions at high operating temperatures to breakthrough the current aromatic PEM system. Capable strategies involve the formation of well-connected proton channels by microphase separation between hydrophilic and hydrophobic domains and the increase of the ion exchange capacity of PEMs while keeping water resistance. Herein, we introduce novel molecular designs of sulfonated aromatic hydrocarbon polymers and their performance as PEMs.     

Phosphoric acid doped poly(2,5‐benzimidazole)‐based proton exchange membrane for high temperature fuel cell application

Undoped and doped poly(2,5‐benzimidazole) (ABPBI) membrane was prepared by solvent casting method using methane sulfonic acid as a solvent and phosphoric acid (H₃PO₄) as a doping agent. The concentration of H₃PO₄ was varied from 0 to 60 vol% to enhance the proton conductivity of the ABPBI membrane at higher temperature. Wide angle X‐ray diffraction analysis showed a decrease in crystallinity in ABPBI membrane with increase in H₃PO₄ doping concentration. The molecular signature and the presence of H₃PO₄ was observed in 1000–1500 cm^?1 in the Fourier transform infrared spectra, which was also supported by a corresponding weight loss at 180°C–200°C in the thermogravimetric analysis. Undoped ABPBI membrane registered the Young's modulus (E) and hardness (H) values of 2.46 and 0.92 GPa, respectively, and the corresponding E and H values for 1.65 doping level of 60 vol% H₃PO₄ doped ABPBI membrane were 0.14 and 0.067 GPa, respectively. The 60 vol% H₃PO₄ doped ABPBI membrane with doping level of 1.65 showed highest proton conductivity value of 2.2 × 10^?2 S/cm. The impedance spectroscopic analysis and the equivalent circuit model were discussed to understand the nature of proton conduction in H₃PO₄ doped ABPBI membrane. POLYM. ENG. SCI., 56:1366–1374, 2016. © 2016 Society of Plastics Engineers     

Sulfonated poly(ether sulfone)‐based catalyst binder for a proton‐exchange membrane fuel cell

Sulfonated poly(ether sulfone) copolymer (PES 60) and its partially fluorinated analogue (F‐PES 60) were synthesized via the nucleophilic aromatic polycondensation of commercially available monomers to make a polymer electrolyte membrane and a binding material in the electrodes of a membrane–electrode assembly (MEA). PES 60 and F‐PES 60 showed proton conductivities of 0.091 and 0.094 S/cm, respectively, in water at room temperature. The copolymer was dissolved in the mixture of alcohol and water to get a 1 wt % binder solution. A catalyst slurry was prepared with the copolymer solution and sprayed on the copolymer (PES 60 or F‐PES 60) membrane to obtain a MEA. Both PES 60 and F‐PES 60 based MEAs were fabricated with different amounts of their binder in the electrodes to examine the effect of the copolymer binder in the catalyst layer on the fuel cell performance. The MEA with 2 wt % copolymer binder in the electrodes showed the best fuel cell performance. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

直接甲醇燃料电池用阻醇质子交换膜研究进展

直接甲醇燃料电池是近十年兴起的新型燃料电池,并以其独特的优点引起了人们广泛的关注。作为其重要组成部分的质子交换膜的性质是影响电池性能的关键因素。本文在介绍近两年质子交换膜研究最新进展的基础上,综述了天然聚合物用作质子交换膜材料的研究情况,并分析了其优劣势及应用前景。     

Sulfonated poly(ether ether sulfone) copolymers for proton exchange membrane fuel cells

Novel aromatic sulfonated poly(ether ether sulfone)s (SPEESs) with tert‐butyl groups were synthesized by aromatic nucleophilic polycondensation of disodium 3,3′‐disulfonate‐4,4′‐dichlorodiphenylsulfone (SDCDPS), 4,4′‐dichlorodiphenylsulfone (DCDPS), and tert‐butylhydroquinone (TBHQ). The resulting copolymers showed very good thermal stability and could be cast into tough membranes. The morphology of the membranes was investigated with atomic force microscopy. The proton conductivity of SPEES‐40 membranes increased from 0.062 S/cm at 25°C to 0.083 S/cm at 80°C, which was higher than the 0.077 S/cm of Nafion 117 under the same testing conditions. These copolymers are good candidates to be new polymeric electrolyte materials for proton exchange membrane fuel cells. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1443–1450, 2007     

Sulfonated poly(ether ether ketone)/zirconium tricarboxybutylphosphonate composite proton-exchange membranes for direct methanol fuel cells

Sulfonated poly(ether ether ketone) (SPEEK) is a very promising alternative membrane material for direct methanol fuel cells. However, with a fairly high degree of sulfonation (DS), SPEEK membranes can swell excessively and even dissolve at high temperature. This restricts membranes from working above a high tolerable temperature to get high proton conductivity. To deal with this contradictory situation, insolvable zirconium tricarboxybutylphosphonate (Zr(PBTC)) powder was employed to make a composite with SPEEK polymer in an attempt to improve temperature tolerance of the membranes. SPEEK/Zr(PBTC) composite membranes were obtained by casting a homogeneous mixture of Zr(PBTC) and SPEEK in N,N-dimethylacetamide on a glass plate and then evaporating the solvent at 60°C. Many characteristics were investigated, including thermal stability, liquid uptake, methanol permeability and proton conductivity. Results showed significant improvement not only in temperature tolerance, but also in methanol resistance of the SPEEK/Zr(PBTC) composite membranes. The membranes containing 30 wt-% ∼ 40 wt-% of Zr(PBTC) had their methanol permeability around 10⁻⁷ cm²·s⁻¹ at room temperature to 80°C, which was one order of magnitude lower than that of Nafion?115. High proton conductivity of the composite membranes, however, could also be achieved from higher temperature applied. At 100% relative humidity, above 90°C the conductivity of the composite membrane containing 40 wt-% of Zr(PBTC) exceeded that of the Nafion?115 membrane and even reached a high value of 0.36 S·cm⁻¹ at 160°C. Improved applicable temperature and high conductivity of the compositemembrane indicated its promising application inDMFC operations at high temperature. __________ Translated from Acta Polymerica Sinica, 2007, (4): 337–342 [译自:高分子学报]     

Sulfonated poly(ether ether ketone)/zirconium tricarboxybutylphosphonate composite proton-exchange membranes for direct methanol fuel cells

Sulfonated poly(ether ether ketone) (SPEEK) is a very promising alternative membrane material for direct methanol fuel cells. However, with a fairly high degree of sulfonation (DS), SPEEK membranes can swell excessively and even dissolve at high temperature. This restricts membranes from working above a high tolerable temperature to get high proton conductivity. To deal with this contradictory situation, insolvable zirconium tricarboxybutylphosphonate (Zr(PBTC)) powder was employed to make a composite with SPEEK polymer in an attempt to improve temperature tolerance of the membranes. SPEEK/Zr(PBTC) composite membranes were obtained by casting a homogeneous mixture of Zr(PBTC) and SPEEK in N,N-dimethylacetamide on a glass plate and then evaporating the solvent at 60°C. Many characteristics were investigated, including thermal stability, liquid uptake, methanol permeability and proton conductivity. Results showed significant improvement not only in temperature tolerance, but also in methanol resistance of the SPEEK/Zr(PBTC) composite membranes. The membranes containing 30 wt-% ∼ 40 wt-% of Zr(PBTC) had their methanol permeability around 10^-7 cm²·s^-1 at room temperature to 80°C, which was one order of magnitude lower than that of Nafion ^¯115. High proton conductivity of the composite membranes, however, could also be achieved from higher temperature applied. At 100% relative humidity, above 90°C the conductivity of the composite membrane containing 40 wt-% of Zr(PBTC) exceeded that of the Nafion ^¯115 membrane and even reached a high value of 0.36 S·cm^-1 at 160°C. Improved applicable temperature and high conductivity of the composite membrane indicated its promising application in DMFC operations at high temperature.     

Triple-layer proton exchange membranes based on chitosan biopolymer with reduced methanol crossover for high-performance direct methanol fuel cells application

A novel triple-layer proton exchange membrane comprising two thin layers of structurally modified chitosan, as methanol barrier layers, both sides coated with Nafion^®105 is prepared and tested for high-performance direct methanol fuel cell applications. A tight adherence is detected between layers from SEM and EDX data for the cross-sectional area of the newly designed membrane, which are attributed to high affinity of opposite charged polyelectrolyte layers. Proton conductivity and methanol permeability measurements show improved transport properties for the multi-layer membrane compared to Nafion^®117 with approximately the same thickness. Moreover, direct methanol fuel cell tests reveal higher open circuit voltage, power density output, and overall fuel cell efficiency for the triple-layer membrane than Nafion^®117, especially at concentrated methanol solutions. A power output of 68.10 mW cm^?2 at 5 M methanol feed is supplied using multi-layer membrane, which is found to be about 72% more than that of for Nafion^®117. In addition, fuel cell efficiency for multi-layer membrane is measured about 19.55% and 18.45% at 1 and 5 M methanol concentrations, respectively. Owing to the ability to provide high power output, significantly reduced methanol crossover, ease of preparation and low cost, the triple-layer membrane under study could be considered as a promising polyelectrolyte for high-performance direct methanol fuel cell applications.     

Sulfonated poly(ether sulfone)/phosphotungstic acid/attapulgite composite membranes for direct methanol fuel cells

Novel composite sulfonated poly(ether sulfone)(SPES)/phosphotungstic acid (PWA)/attapulgite (AT) membranes were investigated for direct methanol fuel cells (DMFCs). Physical–chemical properties of the composite membranes were characterized by FTIR, DSC, TGA, SEM‐EDX, water uptake, tensile test, proton conductivity, and methanol permeability. Compared with a pure SPES membrane, PWA, and AT doping in the membrane led to a higher thermal stability and glass transition temperature (T_g) as revealed by TGA and DSC. Tensile test indicated that lower AT content (3%) in the composite can significantly increase the tensile strength, while higher AT loading demonstrated a smaller contribution on strength. Proper PWA and AT loadings in the composite membranes can increase the proton conductivity and lower the methanol cross‐over. The proton conductivity of the SPES‐P‐A 10% composite membrane reached 60% of the Nafion 112 membrane conductivity at room temperature while the methanol permeability was only one‐fourth of that of Nafion 112 membrane. This excellent performances of SPES/PWA/AT composite membranes could indicate a potential feasibility as a promising electrolyte for DMFC. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Imidazolium functionalized poly(vinyl alcohol) membranes for direct methanol alkaline fuel cell applications

In this study, imidazolium functionalized poly(vinyl alcohol) (PVA) was synthesized by acetalization and direct quaternization reaction. Afterwards, composite anion exchange membranes based on imidazolium‐ and quaternary ammonium‐ functionalized PVA were used for direct methanol alkaline fuel cell applications. ¹H NMR and Fourier transform infrared spectroscopy data indicated that imidazole functionalized PVA was successfully synthesized. Inductively coupled plasma mass spectrometry data demonstrated that the imidazolium structure was efficiently obtained by direct quaternization of the imidazole group. Composite anion exchange membranes were fabricated by application of the functionalized PVA solution on the surface of porous polycarbonate (PC) membranes. Fuel cell related properties of all prepared membranes were investigated systematically. The imidazolium functionalized composite membrane (PVA‐Im/PC) exhibited higher ionic conductivity (7.8 mS cm^?1 at 30 °C) despite a lower water uptake and ion exchange capacity value compared to that of quaternary ammonium. In addition, PVA‐Im/PC showed the lowest methanol permeation rate and the highest membrane selectivity as well as high alkaline and oxidative stability. Dynamic mechanical analysis results reveal that both composite membranes were mechanically resistant up to 10⁷ Pa at 140 °C. The superior performance of imidazolium functionalized PVA composite membrane compared to quaternary ammonium functionalized membrane makes it a promising candidate for direct methanol alkaline fuel cell applications. © 2020 Society of Chemical Industry