Applying the Traditional Solution Melt Polymerization for the in situ Intercalation of Polyamide 6.6‐Clay Nanocomposites

The traditional PA 6.6 production route, i.e. solution melt polymerization followed by extrusion, is applied to the in situ intercalation of PA 6.6/clay nanocomposites. Organoclays of different types are tested and the derived nanocomposites are thoroughly characterized in terms of molecular weight, thermal properties and morphology. Reaction acceleration is found in the presence of fully exchanged organoclays, which is attributed to a chain extension mechanism based on clay SiOH groups. Analysis of the nanocomposites' nanostructure indicates that the applied solution melt polymerization process results in some flocculation of the tested organoclays, which is improved in some cases after extrusion and leads to partially exfoliated nanocomposites.

     

Structure and Dynamic Mechanical Properties of Melt Intercalated Polyamide 6—Montmorillonite Nanocomposites

Summary: Polymer‐layered silicate nanocomposites (PLSN), based on polyamide 6 (PA6) and montmorillonite (MMT) modified with an octadecylammonium salt, were produced via melt compounding in a co‐rotating twin‐screw extruder. Wide angle X‐ray diffraction (WAXD) and TEM revealed a PLSN containing 3.3% by weight (wt.‐%) of MMT to exhibit a mixed exfoliated/intercalated morphology, consisting mainly of individual silicate lamellae together with some intercalated stacks, resulting in a mean value of 1.8 lamellae per particle. In contrast, a PLSN containing a higher level of 7.2 wt.‐% MMT exhibited a more ordered intercalated structure, consisting mainly of a distribution of lamellae stacks with a mean value of 3.8 lamellae per particle. The dispersion of MMT in the PLSN generated very large polymer–filler interfacial areas, resulting in significant increase in the volume of constrained PA6 chain segments. Consequently, significant changes in the ratio of α/γ crystallites and in the thermal behaviour of the matrix PA6 were observed during WAXD, DSC and dynamic‐mechanical thermal analysis (DMTA) studies of the PLSN. In particular, damping data from DMTA showed relaxations between T_g and T_m resulting from amorphous polymer chain segments constrained at the polymer–filler interface, indicating the formation of a continuous phase of constrained polymer. In contrast, a PA6 microcomposite formed using unmodified MMT generated much lower polymer–filler interfacial area, with most of the MMT residing within large, poorly wetted aggregates. Consequently, changes to the thermal behaviour of the matrix PA6 were much less significant than those induced in the PLSN.

Shear storage modulus (G′) versus temperature data for the matrix PA6, the 5T and 10T PLSN and the 5P microcomposite.     

Nanocatalysis in Polyamide 6.6 Solid‐State Polymerization

Solid‐state polymerization (SSP) of a poly(hexamethyleneadipamide) (PA 6.6)/clay nanocomposite system was studied. SSP runs were performed in a fixed‐bed reactor, at temperatures 160–200 °C and reaction times up to 8 h. The influence of clay presence on the PA 6.6 SSP rate constant was herewith quantified for the first time to prove significant acceleration of the SSP process. A catalysis mechanism was suggested, according to which the positive effect of clay is of a synergistic origin attributed to nucleated crystal morphology, that increased the concentration of reactive end groups in the amorphous regions, to chain extension performed by clay SiOH groups, and to thermal protection of the polyamide matrix due to the presence of the nanoparticles.

     

Metallocene‐Catalyzed Solution Polymerization of Ethene at Elevated Pressure

The kinetic of ethene polymerization catalyzed by (ⁿBuCp)₂ZrCl₂/AlⁱBu₃/[Me₂PhNH]⁺[B(C₆F₅)₄]^? has been investigated at 100 and 140 °C at pressures from 2 to 7 MPa. The initial polymerization rate R_p0 increases linearly with increasing catalyst concentration, whereas a second‐order dependence of R_p0 on the ethene concentration is found the number‐average molecular weight M _n increases with increasing ethene pressure (ethene concentration). The relation between M _n and ethene concentration can be explained by an equation based on a kinetic model involving a single center, two‐state catalyst system.

Influence of the Zr concentration on the initial polymerization rate R_p0. p_Ethene = 7 MPa, solvent (toluene/ethene) = 275 mL.     

Polysulfone/Clay Nanocomposites by in situ Photoinduced Crosslinking Polymerization

PSU/MMT nanocomposites are prepared by dispersing MMT nanolayers in a PSU matrix via in situ photoinduced crosslinking polymerization. Intercalated methacrylate‐functionalized MMT and polysulfone dimethacrylate macromonomer are synthesized independently by esterification. In situ photoinduced crosslinking of the intercalated monomer and the PSU macromonomer in the silicate layers leads to nanocomposites that are formed by individually dispersing inorganic silica nanolayers in the polymer matrix. The morphology of the nanocomposites is investigated by XRD and TEM, which suggests the random dispersion of silicate layers in the PSU matrix. TGA results confirm that the thermal stability and char yield of PSU/MMT nanocomposites increases with the increase of clay loading.

     

Preparation of syndiotactic polystyrene/montmorillonite nanocomposites via in situ intercalative polymerization of styrene with monotitanocene catalyst

Syndiotactic polystyrene (sPS)/montmorillonite nanocomposites were prepared via in situ intercalative coordination polymerization using mono‐(η⁵‐pentamethylcyclopenta‐ dienyl) tribenzyloxy titanium [Cp*Ti(OBz)₃] complex activated by methylaluminoxanes (MAO) and triisobutylaluminum (TIBA). The influences of polymerization conditions, such as the weight ratio of montmorillonite and styrene, temperature, and monomer concentration, on the preparation of sPS/montmorillonite nanocomposites was investigated. The intercalation spacing in the nanocomposites, as well as the exfoliation of the montmorillonite interlayers, was characterized with wide angle X‐ray diffraction (WAXD) and transmission electron microscopy (TEM). The dispersibility of the nanoscale elements depended on the polymerization conditions and the surfactant treatment. The crystallizability and thermal properties of these nanocomposites were determined by differential scanning calorimetry (DSC) analysis and thermogravimetric analysis (TGA). Experimental results indicated that the degree of crystallinity of the sPS nanocomposite increased with increasing montmorillonite content and with higher T_g and thermal decomposition temperature than pure sPS. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 95: 1412–1417, 2005     

Effect of Compatibilizer Type on Properties of 70:30 Polyamide 6/Polypropylene/MMT Nanocomposites

PA6/PP nanocomposites with either polyethylene octene elastomer grafted maleic anhydride (POEgMAH) or PP grafted maleic anhydride (PPgMAH) as compatibilizer were prepared using co-rotating twin-screw extruder followed by injection molding. The mechanical and microstructural properties of the composites were investigated by means of tensile, flexural, and impact testing and by scanning electron microscopy (SEM). X-ray diffraction (XRD) was used to characterize the formation of nanocomposites. The result indicated that the miscibility of PA6/PP nanocomposites was improved with the addition of POEgMAH and PPgMAH. The impact strength of PA6/PP nanocomposite with POEgMAH increased about 5 times higher than uncompatibilized composite. Increment in tensile properties was observed when PPgMAH was used as compatibilizer. XRD results revealed that PA6/PP nanocomposites were successfully formed. Uniform dispersion of PP in matrix were observed through SEM, which showed the improvement of the compatibility between polymers.     

Polyamide 6/silica nanocomposites prepared by in situ polymerization

A polyamide 6 (PA 6)/silica nanocomposite was obtained through a novel method, in situ polymerization, by first suspending silica particles in ϵ-caproamide under stirring and then polymerizing this mixture at high temperature under a nitrogen atmosphere. The silicas were premodified with aminobutyric acid prior to the polymerization. The effects of the addition of unmodified and modified silicas on the dispersion, interfacial adhesion, isothermal crystallization, and mechanical properties of PA 6 nanocomposites were investigated by using scanning electron microscopy, dynamic mechanical analysis, differential scanning calorimetry, and mechanical tests, respectively. The results show that the silicas dispersed homogeneously in the PA 6 matrix. The addition of silicas increases the glass transition temperature and crystallization rate of PA 6. The mechanical properties such as impact strength, tensile strength, and elongation at break of the PA 6/modified silica nanocomposites showed a tendency to increase and decrease with increase of the silica content and have maximum values at 5% silica content, whereas those of the PA 6/unmodified silica system decreased gradually. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 355–361, 1998     

Potential in situ preparation of aliphatic polyamide‐based nanocomposites: The organoclay‐polyamide salt interaction

In situ intercalative polycondensation is applied for the preparation of polyamide (PA) n,6–clay nanocomposites, namely poly(ethylene adipamide) (PA 2,6), poly(hexamethylene adipamide) (PA 6,6), and poly(dodecamethylene adipamide) (PA 12,6). For this purpose, two different polymerization routes are considered; a low‐temperature melt polymerization technique and the conventional solution‐melt one. Under the specific experimental conditions, lack of clay exfoliation is detected through XRD measurements, which is proved irreversible even when twin‐screw extrusion is attempted as an additional step. The resulting PA n,6–clay structures are found dependent on the diamine moiety length; more specifically, an intrinsic interaction between the polyamide monomer and the organoclay surfactant is indicated. An ion exchange occurs between the two competitive species, that is, diamine and surfactant cations, leading to flocculated clay structures. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Nano‐/Microscale Investigation of Tribological and Mechanical Properties of Epoxy/MWNT Nanocomposites

The effects of MWNT content and aspect ratio on the properties of epoxy‐based nanocomposites are investigated using nanoindentation and nanoscratch methods. The Halpin‐Tsai model for predicting the elastic modulus and hardness is modified to include the effective aspect ratio factor. The modified model predicts the experimental results more accurately. The frictional behavior is investigated and a new equation is proposed that correlates the ploughing friction with the plasticity index. The dispersion state of MWNTs and the surface features of residual grooves are investigated using scanning electron micrographs and AFM profiles. The mechanisms of improvements in the properties are also discussed.

     

Polyamide 6/maleated ethylene–propylene–diene rubber/organoclay composites with or without glycidyl methacrylate as a compatibilizer

Polyamide 6 (PA6)/maleated ethylene–propylene–diene rubber (EPDM‐g‐MA)/organoclay (OMMT) composites were melt‐compounded through two blending sequences. Glycidyl methacrylate (GMA) was used as a compatibilizer for the ternary composites. The composite prepared through via the premixing of PA6 with OMMT and then further melt blending with EPDM‐g‐MA exhibited higher impact strength than the composite prepared through the simultaneous blending of all the components. However, satisfactorily balanced mechanical properties could be achieved by the addition of GMA through a one‐step blending sequence. The addition of GMA improved the compatibility between PA6 and EPDM‐g‐MA, and this was due to the reactions between PA6, EPDM‐g‐MA, and GMA, as proved by Fourier transform infrared analysis and solubility (Molau) testing. In addition, OMMT acted as a compatibilizer for PA6/EPDM‐g‐MA blends at low contents, but it weakened the interfacial interactions between PA6 and EPDM‐g‐MA at high contents. Both OMMT and GMA retarded the crystallization of PA6. The complex viscosity, storage modulus, and loss modulus of the composites were obviously affected by the addition of OMMT and GMA. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation of Polystyrene/Clay Nanocomposites by Free‐Radical Polymerization in Dispersion

Fully exfoliated PS/clay nanocomposites were prepared via FRP in dispersion. Na‐MMT clay was pre‐modified using MPTMS before being used in a dispersion polymerization process. The objective of this study was to determine the impact of the clay concentrations on the monomer conversion, the polymer molecular weight, and the morphology and thermal stability of the nanocomposites prepared via dispersion polymerization. DLS and SEM revealed that the particle size decreased and became more uniformly distributed with increasing clay loading. XRD and TEM revealed that nanocomposites at low clay loading yielded exfoliated structures, while intercalated structures were obtained at higher clay loading.

     

In situ Polymerization of Multi-Walled Carbon Nanotube/Nylon-6 Nanocomposites and Their Electrospun Nanofibers

Multiwalled carbon nanotube/nylon-6 nanocomposites (MWNT/nylon-6) were prepared by in situ polymerization, whereby functionalized MWNTs (F-MWNTs) and pristine MWNTs (P-MWNTs) were used as reinforcing materials. The F-MWNTs were functionalized by Friedel-Crafts acylation, which introduced aromatic amine (COC₆H₄-NH₂) groups onto the side wall. Scanning electron microscopy (SEM) images obtained from the fractured surfaces of the nanocomposites showed that the F-MWNTs in the nylon-6 matrix were well dispersed as compared to those of the P-MWNTs. Both nanocomposites could be electrospun into nanofibers in which the MWNTs were embedded and oriented along the nanofiber axis, as confirmed by transmission electron microscopy. The specific strength and modulus of the MWNTs-reinforced nanofibers increased as compared to those of the neat nylon-6 nanofibers. The crystal structure of the nylon-6 in the MWNT/nylon-6 nanofibers was mostly γ-phase, although that of the MWNT/nylon-6 films, which were prepared by hot-pressing the pellets between two aluminum plates and then quenching them in icy water, was mostly α-phase, indicating that the shear force during electrospinning might favor the γ-phase, similarly to the conventional fiber spinning.     

Investigation on Unusual Crystallization Behavior in Polyamide 6/Montmorillonite Nanocomposites

The crystallization behavior and crystal structure of polyamide 6/montmorillonite (PA6/MMT) nanocomposites were investigated by differential scanning calorimetry and X‐ray diffraction, and an interesting behavior was observed. The material was prepared via melt compounding using an organophilic clay obtained by co‐intercalation of epoxy resin and quaternary ammonium into Na‐montmorillonite. A maximum in degree of crystallinity was obtained at 5 wt.‐% MMT and the reasons for this, based on the MMT layer distribution, were discussed. The degree of crystallinity showed a strong dependence on the cooling rates. In contrast with typical behavior, a higher cooling rate resulted in a higher degree of crystallinity. In nanocomposites, the γ‐crystalline phase was dominant.     

Crystallization behavior of PA‐6 clay nanocomposite hybrid

Polyamide‐6 (PA‐6)/clay (modified montmorillonite) hybrid was synthesized by melt blending at high shear stress. ²⁷Al‐NMR of solid state shows that the clay is not modified after melt blending. Using wide‐line ¹H‐NMR and TEM, it is demonstrated that the nanocomposite exhibits mainly an exfoliated structure. It is shown that the modified montmorillonite induces the crystallization of PA‐6 predominantly in γ‐form. The presence of clay in PA‐6 increases the polymer crystallization temperature, and decreases its melting point. These phenomena show that a certain number of interactions develop near the reinforcing material, and that the latter plays a particular role of nucleating agent. However, the crystallization is not spherulitic and the assumption of macromolecular orientation in the vicinity of the clay is demonstrated by the observations carried out in DSC and AFM. These particular properties of orientation will have a particular importance on the mechanical behavior of the nanocomposite material. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2416–2423, 2002     

Deactivation Kinetics of Metallocene‐Catalyzed Ethene Polymerization at High Temperature and Elevated Pressure

Summary: The kinetics of ethene polymerization with metallocene/[Me₂PhNH]⁺[B(C₆F₅)₄]^?/AlⁱBu₃ (ternary systems) and metallocene/methylaluminoxan (MAO) systems respectively has been investigated at 100–140 °C and 7 MPa. Overall, eight different unbridged and ansa‐metallocenes were tested. The effect of ligand structure, cocatalyst and catalyst concentration on the thermostability and the activation energy of deactivation were studied. Deactivation with respect to the catalyst concentration followed a first order reaction. The half‐life as well as the activation energy of the ternary systems depended strongly on ligand structure while the ligand structure of MAO‐activated metallocenes merely influenced the half‐life. The half‐life associated with MAO activation is approximately twice as high as that in ternary activation. Based on these results, conclusions about the deactivation reactions have been drawn.

Influence of catalyst concentration on deactivation.     

Semiconductor/Polymer Nanocomposites of Acrylates and Nanocrystalline Silicon by Laser‐Induced Thermal Polymerization

In this work, a novel method for the preparation of polymer/semiconductor nanocomposites is presented. The nanocomposite is directly prepared from a suspension of nanocrystalline silicon (nc‐Si) in bulk vinyl monomers (acrylates) and focused heating of the nc‐Si by irradiation with a pulsed laser at 532 nm wavelength. The silicon nanocrystals are the inorganic component of the composite and simultaneously act as initiation points of the free radical polymerization forming the hybrid composite. By this method, patterned nanocomposite films with thicknesses up to ≈250 µm can be readily prepared. Furthermore, the polymerization kinetics were investigated for different reaction conditions such as irradiation time, laser intensity, nc‐Si content, and addition of radical initiators.

     

Surface‐enhanced fluorescence of in situ synthesized polysilanesilver nanoparticles

To produce surface plasmons, silver nanoparticles are synthesized in situ in a pseudo‐template system based on polyhydrosilanes. Adsorption on the silver nanoparticle surface produces a thin layer of polymer with properties different from those of bulk polysilane. The metal‐adsorbed polymer layer serves as a spacer between the polysilane fluorophore and the plasmonic nanoparticle. This prevents quenching of the polysilane emission and leads to a strong surface‐enhanced fluorescence through coupling of surface plasmons having a resonance frequency that matches the emission frequency of the polymeric emitter. Copyright © 2012 Society of Chemical Industry     

Synthesis of well‐defined comblike hydroxy‐functionalized atactic polystyrene promoted by metallocene/tin/poly(phenyl glycidyl ether)‐co‐formaldehyde

Well‐defined comblike atactic polystyrene functionalized with hydroxyl groups was synthesized via living/controlling radical polymerization promoted by metallocene complexes in the presence of poly(phenyl glycidyl ether)‐co‐formaldehyde as the initiator and Sn as a reducing agent. The effect of the polymerization conditions, such as the ratio of initiator to monomer, temperature, and polymerization time, and the structure of the metallocene complex on the polymerization process were investigated. The resulting polymers were characterized by gel permeation chromatography, multiangle laser light scattering, ¹H‐NMR, and ¹³C‐NMR. The results show that the polymer had a narrow molecular weight distribution in the range 1.1–1.4 and the number‐average molecular weight of the polymer linearly depended on the monomer conversion within the polymerization timescale, which confirmed that living radical polymerization characteristics prevailed in the polymerization process. Both the number of arms and the number of hydroxyl groups in each polymer molecule were about four, which suggested that they arose from the epoxy functional groups of the initiator. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Polyamide 6 Composites with Melamine Polyphosphate and Layered Silicates: Evaluation of Flame Retardancy and Physical Properties

The potential synergy of melamine polyphosphate and layered silicates for enhancing the flame retardancy and physical properties of polyamide 6 is investigated. Through melt blending, exfoliated nanocomposites were prepared, suffering, however, from polymer degradation. In the presence of the additives, the ability of polyamide 6 to crystallize was restrained and its thermal stability was deteriorated. Nevertheless, the stiffness of the polymer was increased, yet at the expense of ductility. Apart form stiffness, the additives exerted a positive effect on the fire resistance of polyamide 6; melamine polyphosphate and layered silicates cooperated during combustion to provoke the formation of a superficial protective barrier, yielding materials of inferior flammability.