Ultradrawing properties of ultrahigh‐molecular weight polyethylene/functionalized carbon nanotube fibers and transmittance properties of their gel solutions

The influences of the dispersion level of carbon nanotubes (CNTs) and functionalized CNTs on the transmittance properties of ultrahigh‐molecular weight polyethylene (UHMWPE) gel solutions and on ultradrawing properties of their as‐prepared fibers are reported. The transmittance properties suggest that the dispersion level of functionalized CNTs in UHMWPE/functionalized CNTs gel solution is significantly better than plain CNTs in UHMWPE/CNTs gel solutions. The orientation factors, achievable draw ratios, tensile strength (σ_f), and modulus (E) values of UHMWPE/CNTs (F_xC_y) and UHMWPE/functionalized CNTs (F_xC_f‐y) as‐prepared fiber specimens reached a maximum value as their CNT and functionalized CNT contents approached optimum contents at 0.00015 and 0.0001 wt%, respectively. The σ_f and E values of both F_xC_0.0012 and F_xC_f‐0.001 series fiber specimens prepared at their optimum CNT and functionalized CNT contents reached another maximum as their UHMWPE approached optimum UHMWPE concentration of 1.7 wt%. Possible reasons accounting for these interesting properties are proposed. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Ultradrawing properties of ultrahigh‐ molecular‐weight polyethylene/carbon nanotube fibers prepared at various formation temperatures

The influence of formation temperature on the ultradrawing properties of ultrahigh‐molecular‐weight polyethylene/carbon nanotube (UHMWPE/CNT) fiber specimens is investigated. Gel solutions of UHMWPE/CNT with various CNT contents were gel‐spun at the optimum concentration and temperature but were cooled at varying formation temperatures in order to improve the ultradrawing and tensile properties of the UHMWPE/CNT composite fibers. The achievable draw ratio (D_ra) values of UHMWPE/CNT as‐prepared fibers reach a maximum when they are prepared with the optimum CNT content and formation temperature. The D_ra value of UHMWPE/CNT as‐prepared fibers produced using the optimum CNT content and formation temperature is about 33% higher than that of UHMWPE as‐prepared fibers produced using the optimum concentration and formation temperature. The percentage crystallinity (W_c) and melting temperature (T_m) of UHMWPE/CNT as‐prepared fiber specimens increase significantly as the formation temperature increases. In contrast, W_c increases but T_m decreases significantly as the CNT content increases. Dynamic mechanical analysis of UHMWPE and UHMWPE/CNT fiber specimens exhibits particularly high α‐transition and low β‐transition, wherein the peak temperatures of α‐transition and β‐transition increase dramatically as the formation temperature increases and/or CNT content decreases. In order to understand these interesting drawing, thermal and dynamic mechanical properties of the UHMWPE and UHMWPE/CNT as‐prepared fiber specimens, birefringence, morphological and tensile studies of as‐prepared and drawn fibers were carried out. Possible mechanisms accounting for these interesting properties are proposed. Copyright © 2010 Society of Chemical Industry     

Ultrahigh molecular weight polyethylene fibers prepared using conical dies with varying dimensions

Dimensions of conical dies were found to have a significant influence on thermal, morphological, orientation, ultradrawing, and dynamic mechanical properties of the as‐prepared and/or drawn ultrahigh molecular weight polyethylene (UHMWPE) fiber specimens prepared in this study. Many demarcated “micro‐fibrils” were found paralleling to fiber direction of the as‐prepared UHMWPE fiber specimens. The percentage crystallinity, melting temperatures, orientation factor (f_o) and achievable draw ratio (D_ra) values of each as‐prepared UHMWPE fiber specimen prepared at a fixed length of outlet land reach a maximum value, as the entry angles of the conical die approach the optimum value at 75°. The maximum f_o and D_ra values obtained for each F₂₀^75‐y as‐prepared fiber series specimens prepared using the optimum entry angle reach another maximum value as their length of outlet land approach the optimum value of 6.5 mm. The ultimate tensile strengths and moduli of the drawn UHMWPE fibers prepared at the optimum entry angle and length of outlet land are significantly higher than those of fibers prepared at other conditions but stretched to the same draw ratio. Possible reasons accounting for the above interesting properties were discussed in this study. POLYM. ENG. SCI., 2013. © 2013 Society of Plastics Engineers     

Enhancement on ultimate tensile properties of ultrahigh molecular weight polyethylene composite fibers filled with activated nanocarbon particles with varying specific surface areas

This investigation aims to improve the ultradrawing and ultimate tensile properties of ultrahigh molecular weight polyethylene (UHMWPE) fibers by incorporating small amounts of functionalized activated nanocarbon particles with a wide range of specific surface areas (ca. 100–1,400 m²/g) during gel spinning processes of UHMWPE fibers. The ultradrawing, ultimate tensile, orientation properties, and “microfibril” characteristics of UHMWPE/functionalized activated nanocarbon fibers was discovered to improve considerably with the increase in specific surface areas of functionalized activated nanocarbon. An extraordinary high ultimate tensile strength at 95.8 g/d was obtained for the best prepared UHMWPE/functionalized activated nanocarbon drawn fiber. This value is the highest value ever reported for one‐stage drawn UHMWPE fibers and is about 2.9 times that of the UHMWPE drawn fiber prepared in this study. In addition to thermal, ultimate tensile, and orientation factor properties of as‐prepared and/or drawn UHMWPE/functionalized activated nanocarbon fibers, specific surface area, Fourier transform infrared, and morphological analyses of original and functionalized activated nanocarbons were performed to comprehend the considerably improved ultradrawing, ultimate tensile properties, and microfibril characteristics of the UHMWPE/functionalized activated nanocarbon fibers. POLYM. ENG. SCI., 58:980–990, 2018. © 2017 Society of Plastics Engineers     

Ultradrawing properties of ultrahigh‐molecular‐weight polyethylene/attapulgite fibers

An investigation of the influence of the contents of original and modified attapulgite (ATP) on the ultradrawing properties of ultrahigh‐molecular‐weight polyethylene (UHMWPE)/ATP (FA_x) and UHMWPE/modified ATP (FA_mx) as‐prepared fibers is reported. Similar to what is found for the orientation factor values, the achievable draw ratios (D_ra) of the FA_x and FA_mx as‐prepared fibers approach a maximum value as the original ATP and/or modified ATP contents reach their corresponding optimum values. The maximum D_ra value obtained for FA_mx as‐prepared fiber specimens is significantly higher than that for FA_x as‐prepared fiber specimens prepared at the optimum original ATP content. Similar to what is found for the orientation factors and achievable drawing properties, the tensile strength (σ_f) and initial modulus (E) of both drawn F₂A_x and F₂A_mx fiber series specimens with a fixed draw ratio reach maximum values as the original and/or modified ATP contents approach the optimum values, respectively. The σ_f and E values of the F₂A_mx fiber specimens are always significantly higher than those of the corresponding F₂A_x fiber specimens prepared at the same draw ratios and ATP contents but without being modified. To understand the interesting ultradrawing, orientation and tensile properties of FA_x and FA_mx fiber specimens, Fourier transform infrared spectral, specific surface area, transmission electron microscopic and elemental analyses of the original and modified ATPs were performed. Copyright © 2012 Society of Chemical Industry     

Preparation and characterization of novel ultra‐high molecular weight polyethylene composite fibers filled with nanosilica particles

Ultrahigh molecular weight polyethylene (UHMWPE)/nanosilica (F₂S_y) and UHMWPE/modified nanosilica (F₂S_mx‐y) as‐prepared fibers were prepared by spinning of F₂S_y and F₂S_mx‐y gel solutions, respectively. Modified nanosilica particles were prepared by grafting maleic anhydride grafted polyethylenes onto nanosilica particles. The achievable draw ratios (D_ra) of F₂S_y and F₂S_mx‐y as‐prepared fibers approached a maximal value as the original and modified nanosilica contents reached corresponding optimum values; the maximal D_ra value obtained for F₂S_mx‐y as‐prepared fiber specimens was significantly higher than that of the F₂S_y as‐prepared fiber specimens prepared at the optimum nanosilica content. The melting temperature and evaluated lamellar thickness values of F₂S_y and F₂S_mx‐y as‐prepared fiber series specimens decrease, but crystallinity values increase significantly, as their original and modified nanosilica contents respectively increase. Similar to the achievable drawing properties of the as‐prepared fibers, the orientation factor, tensile strength (σ_f) and initial modulus (E) values of both drawn F₂S_y and F₂S_mx‐y fiber series specimens with a fixed draw ratio reach a maximal value as the original and/or modified nanosilica contents approach the optimum values; the σ_f and E values of the drawn F₂S_mx‐y fiber specimens are significantly higher than those of the corresponding drawn F₂S_y fiber specimens prepared at the same draw ratios and nanosilica contents but without being modified. To understand the interesting ultradrawing, thermal, orientation and tensile properties of F₂S_y and F₂S_mx‐y fiber specimens, Fourier transform infrared, specific surface area and transmission electron microscopy analyses of the original and modified nanosilica were performed in this study. © 2012 Society of Chemical Industry     

Ultradrawing and ultimate tensile properties of ultrahigh molecular weight polyethylene composite fibers filled with functionalized nanoalumina fillers

Ultradrawing and ultimate tensile properties of ultrahigh molecular weight polyethylene (UHMWPE) composite fibers were successfully improved by the addition of nanoalumina (NAL), acid treated nanoalumina (ATNAL), and/or functionalized nanoalumina (FNAL). As evidenced by FTIR and TEM analyses, maleic anhydride grafted polyethylene (PE_g‐MAH) molecules were successfully grafted onto ATNAL fillers. The specific surface areas of FNAL fillers reached a maximal value at 516 m²/g, as they were modified using an optimal weight ratio of PE_g‐MAH to ATNAL at 8. Achievable draw ratio (D_ra) values of UHMWPE/NAL (F₁₀₀A_y), UHMWPE/ATNAL (F₁₀₀A_x%‐8‐y) and/or UHMWPE/FNAL (F₁₀₀A_x%‐8FPE^z_y) as‐prepared fibers approached a maximal value as NAL, ATNAL, and/or FNAL contents reached an optimal value at 0.1, 0.1, and 0.075 phr, respectively. The maximal D_ra values of F₁₀₀A_x%‐8FPE^z_0.075 as‐prepared fiber specimens were significantly higher than those of F₁₀₀A_0.1 and F₁₀₀A_x%‐8‐0.1 as‐prepared fiber specimens. In which, the maximal D_ra values obtained for F₁₀₀A_x%‐8FPE^z_0.075 as‐prepared fibers reached another maximal value as FNAL fillers were modified using an optimal weight ratio of PE_g‐MAH to ATNAL at 8. The ultimate tensile strength value of F₁₀₀A_2%‐8FPE⁸_0.075 drawn fiber reached 6.4 GPa, which was about 2.4 times of that of the UHMWPE drawn fibers prepared at the same optimal UHMWPE concentration and drawing condition. POLYM. ENG. SCI., 55:2205–2214, 2015. © 2015 Society of Plastics Engineers     

Utilization of supercritical CO2 as a processing aid for preparation of ultrahigh molecular weight polyethylene/functionalized activated nanocarbon fibers

This is the first investigation to report the processing and properties of ultrahigh molecular weight polyethylene (UHMWPE)/functionalized activated nanocarbon (FANC) gel solutions with the aid of supercritical carbon dioxide (scCO₂). The ultradrawing and ultimate tensile properties of scCO₂UHMWPE and scCO₂UHMWPE/FANC fibers were found to improve considerably compared to those of UHMWPE and UHMWPE/FANC fibers prepared in the conventional way. The maximum achievable draw ratio obtained for the optimal scCO₂UHMWPE/FANC fibers drawn at 95°C reached 445. The highest tensile tenacity (σ_f) of the fully drawn scCO₂UHMWPE/FANC fiber reached an extraordinary high value of 104 g/d, which is about 3.2 and 1.1 times of that of the optimal UHMWPE and UHMWPE/FANC fully drawn fibers, respectively. The σ_f obtained for the optimally fully drawn scCO₂UHMWPE/FANC fiber is about 25 times of those of steel fibers and is the highest tensile tenacity ever reported for single‐stage drawn polymeric fibers. Considerably lower dynamic transition temperatures and evaluated thinner crystal lamellae nucleated off of extended chains or FANC nucleants were found for as‐prepared scCO₂UHMWPE and scCO₂UHMWPE/FANC fibers compared with UHMWPE and UHMWPE/FANC fibers, respectively. Specific surface area, morphological, and Fourier transform infrared analyses of the activated nanocarbon (ANC), acid‐treated activated nanocarbon (ATANC) and FANC nanofillers and investigation of thermal, morphological, and orientation factor properties of the as‐prepared and drawn UHMWPE, UHMWPE/FANC, scCO₂UHMWPE, and scCO₂UHMWPE/FANC fibers were performed to understand the remarkable ultradrawing, dynamic transition, and ultimate tensile properties obtained for scCO₂UHMWPE and scCO₂UHMWPE/FANC fibers. POLYM. ENG. SCI., 59:1462–1471 2019. © 2019 Society of Plastics Engineers     

Investigation of the ultradrawing properties of gel spun fibers of ultra‐high molecular weight polyethylene/carbon nanotube blends

The carbon nanotubes (CNTs) contents, ultrahigh‐molecular‐weight polyethylene (UHMWPE) concentrations and temperatures of UHMWPE, and CNTs added gel solutions exhibited significant influence on their rheological and spinning properties and the drawability of the corresponding UHMWPE/CNTs as‐prepared fibers. Tremendously high shear viscosities (ηs) of UHMWPE gel solutions were found as the temperatures reached 140°C, at which their ηs values approached the maximum. After adding CNTs, the ηs values of UHMWPE/CNTs gel solutions increase significantly and reach a maximum value as the CNTs contents increase up to a specific value. At each spinning temperature, the achievable draw ratios obtained for UHMWPE as‐prepared fibers prepared near the optimum concentration are significantly higher than those of UHMWPE as‐prepared fibers prepared at other concentrations. After addition of CNTs, the achievable draw ratios of UHMWPE/CNTs as‐prepared fibers prepared near the optimum concentration improve consistently and reach a maximum value as their CNTs contents increase up to an optimum value. To understand these interesting drawing properties of the UHMWPE and UHMWPE/CNTs as‐prepared fibers, the birefringence, thermal, morphological, and tensile properties of the as‐prepared and drawn fibers were investigated. Possible mechanisms accounting for these interesting properties are proposed. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Drawing and tensile properties of polyamide 6/calcium chloride composite fibers

The influence of calcium chloride (CaCl₂) contents on the drawing and tensile properties of polyamide 6 (PA6)/CaCl₂ composite fibers prepared at varying drawing temperatures were investigated. At any fixed drawing temperature, the achievable draw ratio (D_ra) values of PA6_x(CaCl₂)_y as-spun fiber specimens approach a maximum value, as their CaCl₂ contents are close to the 3 wt% optimum value. The maximum D_ra values obtained for PA6_x(CaCl₂)_y as-spun fiber specimens prepared at the optimum CaCl₂ content reach another maximum as their drawing temperatures approach the optimum drawing temperature at 120 °C. The initial modulus, tensile strength and birefringence values of the PA6 and PA6_x(CaCl₂)_y fiber specimens were found to improve consistently with D_ra or with drawing temperatures when they were stretched to a fixed D_ra. Similar to those found for their achievable drawing properties, the ultimate initial modulus, tensile strength and birefringence values of PA6_x(CaCl₂)_y fiber specimens approach a maximum value, as their CaCl₂ contents and drawing temperatures approach the 3 wt% and 120 °C optimum values, respectively. Experiments including thermal, FTIR, melt shear viscosity and wide angle X-ray diffraction experiments were performed on the PA6_x(CaCl₂)_y resin and/or fiber specimens to clarify the possible reasons accounting for the interesting drawing, tensile and birefringence properties found for the PA6_x(CaCl₂)_y fiber specimens.     

Drawing and ultimate tensile properties of nylon 6/nylon 6 clay composite fibers

This study systematically investigated the drawing and ultimate tenacity properties of the Nylon 6 (NY6)/nylon 6 clay (NYC) composite fiber specimens prepared at varying NYC contents and drawing temperatures. The achievable draw ratio (D_ra) values of NY6_x(NYC)_y as‐spun fiber specimens initially increase in conjunction with NYC content, and then approach a maximum value, as their NYC contents and drawing temperature approach the 0.5 wt% and 120°C, respectively. The percentage crystallinity (X_c) values of NY6_x(NYC)_y as‐spun fiber specimens increased significantly, as their NYC contents increased from 0 to 2 wt%. As revealed by high power wide angle X‐ray diffraction analysis, α form NY6 crystals grew at the expense of γ form NY6 crystals originally present in NY6_x(NYC)_y as‐spun fiber specimens as their draw ratios increased. The ultimate modulus, tenacity, and orientation factor values of NY6_x(NYC)_y fiber specimens approach a maximum value, as their NYC contents and drawing temperatures approach the 0.5 wt% and 120°C optimum values, respectively. The thermal and melt shear viscosity experiments were performed on NY6_x(NYC)_y resins and/or fiber specimens to determine the optimum NYC content and possible deformation mechanisms accounting for the interesting drawing, orientation, and ultimate tenacity properties found above. POLYM. ENG. SCI., 2012. © 2012 Society of Plastics Engineers     

Drawing and ultimate tenacity properties of polyamide 6/attapulgite composite fibers

The drawing and ultimate tenacity properties of the Polyamide 6 (PA6)/Attapulgite (ATP) composite fiber specimens prepared at varying modified ATP (mATP) contents and drawing condition were systematically investigated. As evidenced by Fourier transform infrared (FTIR) and morphological analysis, demarcated translucent resins were found firmly attached on the surfaces of ATP nanofibers. The specific surface areas of the mATP specimens reached a maximum value at 381 m²/g as the weight ratios of silane coupling agents to ATP nanofibers reached an optimum value at 1.0. The percentage crystallinity and melt shear viscosity values measured at varying shear rates of PA6_x(mATP)_y specimens increased consistently as their mATP contents increased. In contrast, melting temperatures of PA6_x(mATP)_y specimens reduced slightly as their mATP contents increased. At a fixed drawing temperature and rate, the achievable draw ratio (D_ra) values of PA6_x(mATP)_y as‐spun fiber specimens approach a maximum value, as their mATP contents are close to the 0.2 wt % optimum value. The maximum D_ra values obtained for PA6_99.8(mATP)_0.2 as‐spun fiber specimens reached another maximum, when their drawing temperatures and rates approached the optimum values at 120°C and 50 mm/min, respectively. At a fixed draw ratio, the tenacity values of PA6_x(mATP)_y drawn fiber specimens drawn at the optimum drawing temperature and rate reached a maximum value, as their mATP contents approached the 0.2 wt % optimum value. Possible reasons accounting for the interesting morphological, specific surface area, drawing, orientation, and ultimate tenacity properties found for the PA6_x(mATP)_y fiber specimens are proposed. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Multiple-step drawing innovative ultrahigh-molecular-weight polyethylene fibers modified with bacterial cellulose and scCO2-aid

Innovative supercritical carbon dioxide (scCO₂)-assisted ultrahigh-molecular-weight-polyethylene (UHMWPE)/modified bacterial cellulose (MBC) as-spun fibers were found to display substantially lower dynamic transition temperatures than those acquired for scCO₂-assisted UHMWPE or UHMWPE/MBC as-spun fibers prepared without scCO₂-assistance or incorporation of MBC nanofibers. Multiple-step drawing methods were first-time applied to these finely ''relaxed'' scCO₂-assisted UHMWPE/MBC fibers and considerably improved their achievable draw ratios (D_ras), orientation factor (f_os), and tensile tenacities (σ_tts). The best five-step drawn scCO₂UHMWPE/MBC fiber displayed a particularly high σ_tt of 135 g d⁻¹, which was ~35, ~3.75, and ~1.7 fold of σ_tts acquired for good steel fiber and the most appropriate single-step drawn scCO₂-assisted UHMWPE and UHMWPE/MBC fibers, respectively. The particularly high D_ras, f_o, and σ_tts acquired for the best multiple-step drawn scCO₂-assisted UHMWPE/MBC fibers is ascribed to their more ''relaxed'' UHMWPE structures, thinner lamellae, and successive increased drawing temperature in the multiple-step drawing processes.     

Wear properties of 3‐aminopropyltriethoxysilane‐functionalized carbon nanotubes reinforced ultra high molecular weight polyethylene nanocomposites

Ultra high molecular weight polyethylene (UHMWPE) is extensively used as a material in various high‐end applications with superior mechanical properties. Carbon nanotubes (CNTs) reinforced UHMWPE (CNT/UHMWPE) nanocomposite is a promising material that can compensate for the weak durability of UHMWPE. In this study, multiwalled carbon nanotubes were oxidized and silanized using acid mixture and 3‐aminopropyltriethoxysilane, respectively, to improve the interfacial strength between CNTs and UHMWPE. The CNT/UHMWPE nanocomposite was fabricated using these oxidized and silanized CNTs. The treatment effect of CNTs on the wear behavior of the CNT/UHMWPE nanocomposites was investigated through wear tests. The oxidization and silanization of CNTs were confirmed by infrared spectroscopy. Scanning electron microscope analysis showed that the silane‐treated CNT/UHMWPE nanocomposites showed better dispersion and interfacial adhesion between UHMWPE and CNTs becaue of the newly formed functional groups on the CNTs. The friction coefficient and wear rate of silanized CNT/UHMWPE nanocomposite were also found to be lower than those of raw UHMWPE and oxidized CNT/UHMWPE nanocomposite. CNTs were functionalized using oxidation and silanization methods to improve the interfacial adhesion between CNTs and UHMWPE. POLYM. ENG. SCI., 2010. © 2010 Society of Plastics Engineers     

Freeze‐drying method prepared UHMWPE/CNTs composites with optimized micromorphologies and improved tribological performance

Uniformly dispersed carbon nanotubes (CNTs) reinforced ultrahigh molecular weight polyethylene (UHMWPE) composites were successfully prepared by freeze‐drying method. Specifically, polymer powders were mixed with CNT aqueous paste, and then freeze‐dried. As a consequence, CNTs covered at the surface of UHMWPE powders evenly when CNT content was not very high, which improved the quantity of crystals and crystallinity of UHMWPE/CNTs composites by providing more nucleation sites during the upcoming compression‐molded process. Furthermore, optimized dispersion state of CNTs and concomitant higher crystallinity made freeze‐drying technique prepared composites display much lower wear rate when compared with pure UHMWPE and UHMWPE/CNTs composites fabricated by common heat‐drying method. In a word, our proposed method of freeze‐drying is simple and effective for mass production of UHMWPE/CNTs composites, and it is promising to be applied to fabricate many kinds of nanofillers modified polymer composites, for example, polymer/graphene material. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41885.     

Drawing and ultimate tensile properties of modified polyamide 6 fibers

The drawing and ultimate tensile properties of the modified PA 6 (MPA) fiber specimens prepared at varying drawing temperature were systematically investigated, wherein the MPA resins were prepared by reactive extrusion of PA 6 with the compatibilizer precursor (CP). At any fixed drawing temperature, the achievable draw ratio (D_ra) values of MPA as‐spun fiber specimens increase initially with increasing CP contents, and then approach a maximum value, as their CP contents are close to the 5 wt% optimum value. The maximum D_ra values obtained for MPA as‐spun fiber specimens prepared at the optimum CP content reach another maximum as their drawing temperatures approach the optimum drawing temperature at 120°C. The tensile and birefringence values of PA 6 and MPA fiber specimens improve consistently as their draw ratios increase. Similar to those found for their achievable drawing properties, the ultimate tensile and birefringence values of MPA fiber specimens approach a maximum value, as their CP contents and drawing temperatures approach the 5 wt% and 120°C optimum values, respectively. Investigations including Fourier transform infrared, melt shear viscosity, gel content, thermal and wide angle X‐ray diffraction experiments were performed on the MPA resin and/or fiber specimens to clarify the optimum CP content and possible deformation mechanisms accounting for the interesting drawing, birefringence, and ultimate tensile properties found for the MPA fiber specimens prepared in this study. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Effect of deposited carbon nanotubes on interlaminar properties of carbon fiber‐reinforced epoxy composites using a developed spraying processing

Carbon fiber‐reinforced epoxy composites, with incorporated carboxylic multiwall carbon nanotubes (CNTs), were prepared using vacuum‐assisted resin infusion (VARI) molding, and the in‐plane and out‐of‐plane properties, including mode‐I (G_Ic) and mode‐II (G_IIc) interlaminar fracture toughness, interlaminar shear strength (ILSS), tensile, and flexural properties were measured. A novel spraying technique, which sprays a kind of epoxy resin E20 with high viscosity after spraying the CNTs, was adopted to deposit the CNTs on the surface of carbon fiber fabric. The E20 was used to anchor CNTs on the fabric surface, avoiding that the deposited CNTs were removed by the infusing resin during VARI process. The spraying processing, including spraying amount and spraying sequence, was optimized based on the distribution of CNTs on the fibers. After that, three composite specimen groups were fabricated using different carbon fiber fabrics, including as‐received, CNT‐deposited with E20, and CNT‐deposited without E20. The effects of CNTs on the processing quality and mechanical properties of carbon fiber‐reinforced polymer composites were studied. The experimental results show that all studied laminates have uniform thickness with designed values and no obvious defects form inside the laminates. Compared with the composite without CNTs, depositing CNTs with E20 increases by 24% in the average propagation G_Ic, by 11% in the propagation G_IIc and by 12% in the ILSS, while it preserves the in‐plane mechanical properties, However, depositing CNTs without E20 reduces interlaminar fracture toughness. These phenomena are attributed to the differences in the distribution of CNTs and the fiber/matrix interfacial bonding for different spraying processing. POLYM. COMPOS., 2013. © 2012 Society of Plastics Engineers     

Effect of phenol functionalization of carbon nanotubes on properties of natural rubber nanocomposites

This paper reports the results of studies on the effect of phenol functionalization of carbon nanotubes (CNTs) on the mechanical and dynamic mechanical properties of natural rubber (NR) composites. Fourier transform infrared spectrometry (FTIR) indicates characteristic peaks for ether and aromatic rings in the case of phenol functionalized CNT. Although differential scanning calorimetric (DSC) studies show no changes in the glass‐rubber transition temperature (T_g) of NR in the nanocomposites due to surface modification of CNT, dynamic mechanical studies show marginal shifting of T_g to higher temperature, the effect being pronounced in the case of functionalized CNT. Stress‐strain plots suggest an optimum loading of 5 phr CNT in NR formulations and the phenolic functionalization of CNT does not affect significantly the stress‐strain properties of the NR nanocomposites. The storage moduli register an increase in the presence of CNT and this increase is greater in the case of functionalized CNT. Loss tangent showed a decrease in the presence of CNT, and the effect is more pronounced in the case of phenol functionalized CNT. Transmission electron microscopy (TEM) reveals that phenol functionalization causes improvement in dispersion of CNT in NR matrix. This is corroborated by the increase in electrical resistivity in the case of phenol functionalized CNT/NR composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Effect of the nanotube aspect ratio and surface functionalization on the morphology and properties of multiwalled carbon nanotube polyamide‐based fibers

In this study, the effect of the carbon nanotube (CNT) aspect ratio and surface functionalization on the mechanical behavior and morphological changes of polyamide (PA)‐based fibers was investigated. Composites were prepared by the melt blending of CNTs with PA, and at a later time, the fibers were prepared by melt spinning and cold drawing. A reinforcement effect was noticed for all of the CNTs samples, and the increase in the mechanical properties and dimensional stability was more pronounced for highly oriented filaments. When the elongational flow was increased, the orientation of CNTs along the fiber direction was observed, but the nanotube alignment was much more difficult for CNTs with ultrathin outer diameters because of nanotube waviness and folding. Moreover, the presence of functional groups on the CNT surface hindered their orientation along the fiber direction because some interaction between the functional groups could occur. The morphological variations of the oriented, anisotropic fibers, as studied with transmission electron microscopy, scanning electron microscopy, small‐angle X‐ray scattering, and differential scanning calorimetry analysis, were correlated with changes in the mechanical behavior. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Interlaminar fracture toughness of woven fabric composite laminates with carbon nanotube/epoxy interleaf films

The Mode I interlaminar fracture behavior of woven carbon fiber/epoxy composite laminates incorporating partially cured carbon nanotube/epoxy composite films has been investigated. Laminates with films containing carbon nanotubes (CNTs) in the as‐received state and functionalized with polyamidoamine were evaluated, as well as laminates with neat epoxy films. Double‐cantilever beam (DCB) specimens were used to measure G_Ic, the critical strain energy release rate (fracture toughness) versus crack length. Post‐fracture microscopic inspection of the fracture surfaces was performed. Results show that initial fracture toughness was improved with the amino‐functionalized CNT/epoxy interleaf films, but the important factor appears to be the polyamidoamine functionalization, not the CNTs. The initial fracture toughness remained relatively unaffected with the incorporation of neat epoxy and as‐received CNT/epoxy interleaf films. Plateau fracture toughness was unchanged with the use of functionalized CNT/epoxy interleaf films, and was reduced with the use of neat epoxy and as‐received CNT/epoxy interleaf films. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011