Thermal analysis of a storage cask for 24 spent PWR fuel assemblies

Abstract

The purpose of this paper is to perform a thermal analysis of a spent fuel storage cask in order to predict the maximum concrete and fuel cladding temperatures. Thermal analyses have been carried out for a storage cask under normal, off-normal and accident conditions. The environmental temperature is assumed to be 27°C under the normal condition. The off-normal condition has an environmental temperature of 40°C. An additional off-normal condition is considered as a partial blockage of the air inlet ducts. Four of the eight inlet ducts are assumed to be completely blocked. The accident condition is defined as a 100% blockage of air inlet ducts. The storage cask is designed to store 24 PWR spent fuel assemblies with a burn-up of 55,000 MWD/MTU and a cooling time of 7 years. The decay heat load from the 24 PWR assemblies is 25.2 kW. Thermal analyses of the ventilation system have been carried out for the determination of the optimum duct size and shape. The finite-volume computational fluid dynamics code FLUENT was used for the thermal analysis. From the results of the analysis, the maximum temperatures of the fuel rod and concrete overpack were lower than the allowable values under the normal, off-normal and accident conditions.     

Stress corrosion cracking of stainless-steel canister for concrete cask storage of spent fuel

Resistance to external stress corrosion cracking (ESCC) and crevice corrosion were examined for various candidate canister materials in the spent fuel dry storage condition using concrete casks. A constant load ESCC test was conducted on the candidate materials in air after deposition of simulated sea salt particles on the specimen gage section. Highly corrosion resistant stainless steels (SS), S31260 and S31254, did not fail for more than 46 000 h at 353 K with relative humidity of 35%, although the normal stainless steel, S30403 SS failed within 500 h by ESCC. Crevice corrosion potentials of S31260 and S31254 SS became larger than 0.9 V (SCE) in synthetic sea water at temperatures below 298 K, while those of S30403 and S31603 SS were less than 0 V (SCE) at the same temperature range. No rust was found on S31260 and S31254 SS specimens at temperatures below 298 K in the atmospheric corrosion test, which is consistent with the temperature dependency of crevice corrosion potential. From the test result, the critical temperature of atmospheric corrosion was estimated to be 293 K for both S31260 and S31254 SS. Utilizing the ESCC test result and the critical temperature, together with the weather station data and the estimated canister wall temperature, the integrity of canister was assessed from the view point of ESCC.     

Topics of research and development on concrete cask storage of spent nuclear fuel

This paper addresses topics of research and development (R&D) being challenged for realization of concrete cask storage of spent nuclear fuel in Japan. Comparison between metal cask storage and concrete cask storage is addressed. Background of these R&D and current status of technology on spent fuel storage are described. Need and design concepts of concrete cask storage technology, tests and evaluation of integrity of spent fuel, materials, concrete casks under normal and accident conditions, monitoring technology, etc. are systematically arranged and introduced. Topical problems of these R&D are described.     

A comparison of dose rate calculations for a spent fuel storage cask by using MCNP and SAS4

This paper presents a detailed comparison of the surface dose rate calculations for the NAC-UMS spent fuel storage cask by using MCNP and SAS4 computer codes. Their accuracy and computation efficiencies are compared. For such a real world deep penetration and streaming problem, effective variance reduction techniques are indispensable for a Monte Carlo simulation to obtain results of small statistic errors within reasonable computing time. The TORT-coupled MCNP calculation based on the CADIS methodology has been used in this study. The main differences between MCNP and SAS4 calculations are the underlying cross-section libraries and the adjoint functions used for variance reduction in Monte Carlo simulations. The cross-section libraries and their formats should be the root cause for some significant discrepancies between the MCNP and SAS4 results. In addition, limited by the 1D adjoint biasing scheme, SAS4 is inefficient in calculating the dose rates near inlet/outlet apertures. Considering all the computer time spent and the statistical errors of results obtained, the overall computation efficiency by using the TORT-coupled MCNP is better than SAS4 in the shielding calculations of spent fuel storage casks. More specifically, although the SAS4 efficiency is better when the cask side calculation is the only concern, the TORT-coupled MCNP technique is more efficient for the gamma-ray transport in cask top configurations and almost all the vent-streaming problems.     

Effect of irradiation on the impact and seismic response of a spent fuel storage and transport cask

The spent fuel storage and transport cask must withstand various accident conditions such as fire, free drop and puncture in accordance with the requirement of the IAEA and domestic regulations. The spent fuel storage and transport cask should maintain the structural safety not to release radioactive material in any condition. And also the effects of the irradiation should be considered because the spent fuels stored in the cask for a long time and be possible to change the mechanical properties of the cask.In this study, the changed mechanical properties of the cask after irradiation for the 30 years storage periods are assumed and applied to the impact analysis using ABAQUS/Explicit code and seismic analysis using ANSYS code. The stress intensity on each part of the cask is calculated and the effects of irradiation are studied and structural integrity of the package is evaluated.     

Analysis and design of spent fuel transport cask impact limiters

Abstract

Three Latin American countries which operate research reactors, Argentina, Brazil and Chile, have joined efforts to improve the capability in the management of spent fuel elements from the reactors operated in the region. As a step in this direction, a packaging for the transport of irradiated fuel from research reactors was designed by a tri-national team and a half scale model for materials test reactor fuel was constructed in Argentina and tested in Brazil. Three test campaigns have been carried out so far, covering both normal conditions of transportation and hypothetical accident conditions.

In this paper both the numerical modelling and mechanical tests to select adequate shock absorbers materials are presented. Results of these tasks are used to improve the cask design.     

Numerical and experimental analysis of the impact of a nuclear spent fuel cask

This paper deals with the numerical and experimental analyses of a shell type shock absorber for a nuclear spent fuel cask. Nine-meter free drop tests performed on reduced scale models are described. The results are compared with numerical simulations performed with FEM computer codes, considering reduced scale models as well as the prototype. The paper shows the results of a similitude analysis, with which the data obtained by means of the reduced scale models can be extrapolated to the prototype. Small discrepancies were obtained using large-scale models (1:2 and 1:6), while small-scale models (1:12) did not give reliable results. A 1:9 scale model provided useful information with a less than 20% error.     

Dynamic analysis of storage racks for spent fuel assemblies

The dynamic response of storage racks for spent fuel assemblies subjected to base excitation is calculated. While classical methods of linear structural dynamics may be adequate at low levels of excitation, nonlinear effects due to uplift, for example, can no longer be neglected at high excitation levels. Several nonlinear dynamic analyses have been performed for different types of storage racks with uplift capability. With the help of the numerical results, the rocking behavior of storage racks and their structural integrity has been examined.     

Finite element mesh design of a cylindrical cask under puncture drop test conditions

Abstract

Transport casks for radioactive materials have to withstand the 9 m drop test, 1 m puncture drop test and dynamic crush test with regard to the mechanical requirements according to the IAEA regulations. The safety assessment of the package can be carried out on the basis of experimental investigations with prototypes or models of appropriate scale, calculations, by reference to previous satisfactory safety demonstrations of a sufficiently similar nature or a combination of these methods. Computational methods are increasingly used for the assessment of mechanical test scenarios. However, it must be guaranteed that the calculation methods provide reliable results. Important quality assurance measures at the Federal Institute for Materials Research and Testing are given concerning the preparation, run and evaluation of a numerical analysis with reference to the appropriate guidelines. Hence, a successful application of the finite element (FE) method requires a suitable mesh. An analysis of the 1 m puncture drop test using successively refined FE meshes was performed to find an acceptable mesh size and to study the mesh convergence using explicit dynamic FE codes. The FE model of the cask structure and the puncture bar is described. At the beginning a coarse mesh was created. Then this mesh was refined in two steps. In each step the size of the elements was bisected. The deformation of the mesh and the stresses were evaluated dependent on the mesh size. Finally, the results were extrapolated to an infinite fine mesh or the continuous body, respectively. The uncertainty of the numerical solution due to the discretisation of the continuous problem is given. A safety factor is discussed to account for the uncertainty.     

Numerical simulation of impact problems applied to development of spent fuel transport cask for research reactors

Abstract

With the support of the International Atomic Energy Agency, a packaging to transport research reactor irradiated fuel was designed by a trinational team from Argentina, Brazil and Chile. A half-scale model for materials test reactor fuel was constructed and tested according to specifications of regional regulations. Numerical modelling of impact problems played a key role in the cask development. During the design process, it was necessary to improve the performance of the shock absorbers and the containment system. This process was carried out using numerical simulations to predict the behaviour of different shock absorber materials, to consider design improvements and to select the drop orientations. The finite element method was used to simulate the impact problem, and a particular effort was undertaken to model all of the geometrical features with high detail, constitutive equations of different materials and multiple contact problems.     

Analysis for seismic response of dry storage facility for spent fuel

Most of the dry storage systems for spent fuel are freestanding, which leads to stability concerns in an earthquake. In this study, as a safety check, the ABAQUS/Explicit code is adopted to analyse the seismic response of the dry storage facility planned to be installed at Nuclear Power Plant #1 (NPP1) in Taiwan. A 3D coupled finite element (FE) model was established, which consisted of a freestanding cask, a concrete pad, and underneath soils interacting with frictional contact interfaces. The scenario earthquake used in the model included an artificial earthquake compatible to the design spectrum of NPP1, and a strong ground motion modified from the time history recorded during the Chi-Chi earthquake. The results show that the freestanding cask will slide, but not tip over, during strong earthquakes. The scale of the sliding is very small and a collision between casks will not occur. In addition, the differential settlement of the foundation pad that takes place due to the weight of the casks increases the sliding potential of the casks during earthquakes.     

Thermal-fluid flow analysis and demonstration test of a spent fuel storage system

Thermal-fluid flow analysis and demonstration test were performed for a spent fuel storage system. The commercial computational fluid dynamics (CFD) code, FLUENT was used for the numerical analysis. Effective thermal conductivities of a spent fuel assembly and a fuel basket were derived to optimize a thermal analysis model. Also, a porous model, which can simplify a complex configuration of a fuel assembly, was used in the thermal analysis. Demonstration test were performed to verify the thermal analysis method and procedure using a half scaled-down model and an electrically heated dummy fuel. The numerical analysis results were compared with the experimental data. Thermal analyses of the storage system were carried out for normal and off-normal conditions by using the verified analysis method.     

SCALE calculation for evaluation of spent fuel condition during long-term storage

Experiences with an advanced spent nuclear fuel management in Slovakia are presented in this paper. The evaluation and monitoring procedures are based on practices at the Slovak wet interim spent fuel storage facility in NPP Jaslovské Bohunice. Since 1999, leak testing of WWER-440 fuel assemblies were completed using a special leak tightness detection system developed by Framatome-anp, “Sipping in Pool”. This system utilized external heating for the precise defects determination.Optimal methods for spent fuel disposal and monitoring were designed. A new conservative factor for specifying of spent fuel leak tightness is introduced in the paper. Limit values of leak tightness were established from the combination of SCALE4.4a (ORIGEN-ARP) calculations and measurements from the “Sipping in Pool” system. These limit values are: limiting fuel cladding leak tightness coefficient for tight fuel assembly – k_FCT(T) = 3 × 10⁻¹⁰, limiting fuel cladding leak tightness coefficient for fuel assembly with leakage – k_FCT(L) = 8 × 10⁻⁷.     

Handling spent nuclear fuel at a temporary storage site in Guba Andreev

Spent nuclear fuel has been stored in dry-storage units at a shore base of the naval fleet for 35–45 year. The total activity of the spent nuclear fuel is 170 PBq. This article presents data which characterize the state of the fuel (from normal to defective), the radiation conditions, and information on the individual and collective irradiation dose to workers. The results of an inventory check of the cells and jackets which contain fuel assemblies are presented. The corrosion processes are described and ideas for handling the spent fuel at the RT-1 plant of the Mayak Industrial Association, including handling fuel assemblies and jackets in cases, are described. __________ Translated from Atomnaya énergiya, Vol. 101, No. 1, pp. 56–61, July, 2006.     

Delayed hydride cracking of spent fuel rods in dry storage

Failures of zirconium alloy cladding tubes during a long-term storage at room temperature were first reported by Simpson and Ells in 1974, which remains unresolved by the old delayed hydride cracking (DHC) models. Using our new DHC model, we examined failures of cladding tubes after their storage at room temperature. Stress-induced hydride phase transformation from γ to δ at a crack tip creates a difference in hydrogen concentration between the bulk region and the crack tip due to a higher hydrogen solubility of the γ-hydride, which is a driving force for DHC at low temperatures. Accounting for our new DHC model and the failures of zirconium alloy cladding tubes during long-term storage at room temperature, we suggest that the spent fuel rods to be stored either in an isothermal condition or in a slow cooling condition would fail by DHC during their dry storage upon cooling to below 180 °C. Further works are recommended to establish DHC failure criterion for the spent fuel rods that are being stored in dry storage.     

Radiological aspects and behavior of spent fuel considering long-term storage

For spent nuclear fuel management in Germany, the concept of dry interim storage in dual purpose casks before direct disposal is applied. Current operation licenses for storage facilities have been granted for a storage time of 40 years. Due to the current delay in site selection, an extension of the storage time seems inevitable. In consideration of this issue, GRS performed burnup calculations, thermal and mechanical analyses as well as particle transport and shielding calculations for UO₂ and MOX fuels stored in a cask to investigate long-term behavior of the spent fuel related parameters and the radiological consequences. It is shown that at the beginning of the dry storage period, cladding hoop stress levels sufficient to cause hydride reorientation could be present in fuel rods with a burnup higher than 55 GWd/tHM. The long-term behavior of the cladding temperatures indicates the possibility of reaching the ductile-to-brittle transition temperature during extended storage scenarios. Surface dose rates are 3 times higher when a cask is partially loaded with 4 MOX fuel assemblies. Due to radioactive decay, long-term storage will have a positive impact on the radiological environment around the cask.     

Application of a remote-controlled collimated dosimetric system for surveying spent MR fuel storage facilities

The results of using a specially developed collimated dosimetric system, placed on a Brokk-90 remotecontrolled machine, to survey a spent fuel storage facility are presented. The measuring block of the system consists of collimated and uncollimated γ-ray detectors, video cameras, and headlights. The range of the dose-rate measurements of the γ-ray detectors varies from 0.4 mSv/h to 8.5 Sv/h. The collimation angle of the collimated detector is 12° and the lead shielding is 30 mm thick. The system made it possible to perform this work in large radiation fields by remote means. The dose rate distribution along extended elements, extracted from the spent fuel storage facility in the MR hall, is obtained. The contents of the storage facility were visualized in all details. Using the results of the survey, the contents of the storage facility were repacked and removed from the MR room.