Evaluation of fiber reinforced nanostructured perlite-cementitious surface compounds for building skin applications

The effect of short polypropylene (PP) fiber loading on the fracture resistance and indirect tensile strength of nanostructured perlite-cementitious surface compounds (NPCSC) is studied. Loadings of 1%, 2%, 3% and 4%, by weight, of short PP fiber were added to the control mix. An increase of 34% in the indirect tensile strength was achieved at a PP fiber loading of 2% by weight. A fourfold increase in the fracture resistance was achieved at a fiber loading between 3% and 4%. Siding panels 1.6 cm thick was constructed and no cracking was observed after 6 months in the fiber reinforced panels, while cracks emanating from the outer edges of the panels without PP fibers were observed.     

Nanostructured zonolite–cementitious surface compounds for thermal insulation

This paper investigates the effect of zonolite loadings on the thermal resistivity and indirect tensile strength of nanostructured cementitious compounds. The main objective of this research is to develop a structural lightweight compound that can be used on building skins and cores for pre fabricated structural insulated panels (SIPs). The application of this compound is intended to improve the thermal resistivity of the building envelope with suitable mechanical performances. The zonolite dosage was added to the cement-nano clay blend at different dosages up to 40% by weight. The nano clay reinforcement used is montmorillonite clay (Hydrated sodium calcium aluminum silicate). The mixes were prepared using water of consistence. The wet compounds were molded in PVC cylindrical molds, having 50 mm inside diameter and 27 mm height, and left for 24 h, then demolded and cured in humid air (20 ± 1 °C&100% RH) for 28 days. The samples were then dried at 105 ± 5 °C for 24 h before testing using a forced convection oven. The thermal resistivity and indirect tensile strength of the different compounds were evaluated. Results demonstrate that the thermal resistivity at 40% zonolite loading enhanced by about 2.9 folds compared to the control samples. An increase of more than 30% in the indirect tensile strength was also achieved when a 0.5% by weight of polycarboxylate superplasticizer was used.     

The influences of matrix and steel fibre tensile strengths on the fracture energy of high-strength concrete

This research discusses the effects of both steel fibre and matrix strengths on fracture energy of high-strength concrete. The variables of experimental study were water/cement ratio, steel fibre strength and steel fibre volume fraction. The water/cement ratios of 0.35, 0.45 and 0.55, and steel fibres with a tensile strengths of 1100 and 2000 MPa were used and volume fractions of steel fibre were 0.33%, 0.67% and 1%. Mechanical properties, fracture energy and characteristic length of concretes were investigated.Significant influences of matrix and fibre tensile strengths on the fracture energy and the characteristic length are noted.     

Effect of fly ash addition on the mechanical properties of tile adhesive

Statistical relationship between various strengths of tile adhesives in which cement or sand was partially replaced with fly ash was studied. A low-lime fly ash was used in five different replacement levels from 5% to 30% by weight of either cement or sand. The tensile adhesion, flexural and compressive strengths of adhesives were determined at 2, 7 and 28 days. In small substitution levels, sand replacement increased the tensile adhesion strength. No strong relationship was found between tensile adhesion strength and flexural or compressive strength of the specimens in which the fly ash was used as sand replacement (r < 0.659). Strong relationship was observed between the same properties when fly ash was used as cement replacement (r > 0.896). Flexural and compressive strength values showed quite strong relationship (r > 0.949). This may be due to the fact that both of these strength values were obtained on the same specimens.     

Effect of micro-silica loading on the mechanical and acoustic properties of cement pastes

This study aimed at investigating the role of ultra fine sand (UFS) in enhancing the mechanical and acoustic properties of cementitious pastes. The microstructural origin of these properties was also identified and compared to the conventional materials. The maximum particle size of the UFS used was 100 μm (100% passing) while 50% of the UFS had less than 20 μm in diameter. Ordinary Portland cement (OPC) was partially substituted by UFS at 1%, 2%, 3%, 4%, 5%, 7.5% and 10% by weight of binder. The blended compounds were prepared using the standard water of consistency. Test samples with dimension of 20 × 20 × 20 mm and 40 × 40 × 160 mm were cast for compression and bending strengths tests, respectively. Circular samples with diameters of about 100 and 29 mm and average thickness of about 30 mm were used for sound absorption tests. All samples were kept in molds for 24 h, and then de-molded and allowed to cure in water for 28 days. The specimens were dried at a temperature of 105 °C for 24 h in an oven before testing. It was found that as the loading of UFS increases both the compressive and bending strength increase up to about 5% UFS loading, then a decrease in these properties was observed. This can be attributed to the pozzolanic effect of UFS resulting in enhancing the chemical reaction between free lime in cement and silica producing more hydration products that makes the paste more homogeneous and dense. In addition, the dispersed UFS has improved the filling effect allowing denser packing of the paste. These dense microstructural features were captured by scanning electron microscope (SEM) examination of the 5% UFS modified compound. The results also showed that, the sound absorption and noise reduction coefficient (NRC) for modified cement paste decreases with the increase of UFS up to 5% and this may be due to the decrease in porosity. However, the NRC began to increase at UFS loadings of 7.5% and 10% due to the increase in the porosity of the compounds.     

Mechanical properties of normal and high strength concretes subjected to high temperatures and using image analysis to detect bond deteriorations

The effect of high temperatures, up to 250 °C, on mechanical properties of normal and high strength concretes with and without silica fume was investigated, and image analysis was performed on split concrete surfaces to see the change in bond strength between aggregate and mortar. Specimens were heated up to elevated temperatures (50, 100, 150, 200, 250 °C) without loading and then the residual compressive and splitting tensile strength, as well as the static modulus of elasticity of the specimens were determined. For normal strength concrete residual mechanical properties started to decrease at 100 °C, while using silica fume reduced the losses at high temperatures. In terms of percent residual properties, high strength concrete specimens performed better than normal strength concrete specimens for all heating cycles. Image analysis studies on the split surfaces have been utilized to investigate the effect of high temperatures on the bond strength between aggregate and mortar. Image analysis results showed that reduced water–cement ratio and the use of silica fume improved the bond strength at room temperature, and created more stable bonding at elevated temperatures up to 250 °C.     

Improvement of residual compressive strength and spalling resistance of high-strength RC columns subjected to fire

This paper investigates the spalling properties of high-strength concrete in order to improve the residual compressive strength and spalling resistance in specimens subjected to 3 h of unloading fire conditions. This study consists of three series of experiments with eighteen different specimens varying in fiber type and content, finishing material and simultaneous fiber content and lateral confinement. They were fabricated to a 300 × 300 × 600 mm mock-up size. Results of the fire test showed that the control concrete was explosive, while the specimens that contained more than 0.1 vol% of polypropylene (PP) and polyvinylalcohol (PVA) fibers were prevented from spalling. One specimen, finished by a fire endurance spray, exhibited even more severe spalling than the control concrete. The specimen containing 0.1 vol% of PP fiber and using a confining metal fabric at the same time, showed the most effective spalling resistance; in particular, the residual compressive strength ratio was even higher than that of the control concrete before the fire test. It was demonstrated that adding fibers in concrete prevented the spalling occurrence and confining metal fabric around the main bars of concrete specimens can secure the strength of structures during the conditions of elevated temperature.     

Study on the graphite and carbon fiber modified asphalt concrete

The mechanical and electrical properties of graphite and carbon fiber modified asphalt concrete were measured in this paper through the indirect tensile test. The experimental results indicate that the mechanical properties of asphalt mixture are influenced by the addition of conductive component like graphite and carbon fiber, When the graphite content increased from 0 to 22 vol.%, Marshall stability decreased from 12.8 kN to 9.43 kN and residual stability from 91.1% to 87.2%. Rutting dynamic stability decreased from 3318 times/mm to 2619 times/mm. After adding the carbon fiber, when the carbon fiber content increased from 0 to 2 vol.%, their Marshall stability and residual stability increased from 12.8 kN to 13.5 kN and residual stability from 91.1% to 92.7%. Rutting dynamic stability increased from 3318 times/mm to 3403 times/mm. When modified through combination effect of graphite and carbon fiber mixed fillers, the mechanical performance and electrical property were improved greatly, their Marshall stability and residual stability has increased from 9.43 kN to 12.1 kN and residual stability from 87.2% to 89.2%. Rutting dynamic stability increased from 2619 times/mm to 3292 times/mm. Furthermore, the resilient modulus is influenced by the addition of graphite, the value of resilient modulus is as much as that of the original, it is 90% when graphite is 30 vol.% and is 70% when graphite is 45 vol.%. The electrical resistance increases reversibly with increasing tensile strain either under dynamic indirect tensile testing or static indirect tensile testing, graphite and carbon fiber modified asphalt concretes are effective for the self-monitoring of strain. It is foreseen that the strain–stress self monitoring is valuable for weighing, traffic monitoring, border monitoring and structural vibration control.     

Durability of gamma irradiated polymer-impregnated blended cement pastes

This study is focusing on durability of the neat blended cement paste as well as those of the polymer-impregnated paste towards seawater and various concentrations of magnesium sulfate solutions up to 6 months of curing. The neat blended cement paste was prepared by a partial substitution of ordinary Portland cement with 5% of active rice husk ash (RHA). These samples were cured under tap water for 7 days. A similar paste was impregnated with unsaturated polyester resin (UPE) followed by gamma rays ranging from 10 to 50 kGy. The obtained data indicated that the polymer-impregnated specimens higher values of compressive strength than those of the neat blended cement paste. In addition, the polymer-impregnated blended cement specimens irradiated at a dose of 30 kGy and neat blended cement specimens were immersed in seawater and different concentrations of magnesium sulfate solutions namely, 1%, 3% and 5% up to 6 months. The results showed that the polymer-impregnated blended cement (OPC–RHA–UPE) paste irradiated at a dose of 30 kGy has a good resistance towards sulfate and seawater attack as compared to the neat blended cement (OPC–RHA) paste. These results were confirmed by scanning electron microscopy (SEM) and mercury intrusion porosimetry (MIP) studies.     

Performance of deteriorated corrugated steel culverts rehabilitated with sprayed-on cementitious liners subjected to surface loads

A variety of alternatives to rehabilitate culverts have been developed over the past decades given their advantages over conventional open-cut culvert replacement. However, the performance of many of these systems has not yet been examined through laboratory testing. The objective of the present paper is to examine the performance of deteriorated steel culverts rehabilitated with spray-on liners when subjected to surface loads. Two 1200 mm diameter corrugated steel pipelines with similar levels of deterioration in the invert-haunch area were buried to a depth of 1200 mm and tested under service load employing a load frame simulating a single axle of a Canadian design truck. The pipelines were then rehabilitated with spray on-cementitious liners (each with a different target thickness). Once rehabilitated, the pipelines were examined again under the service load employing the single axle load frame at 1200 mm of soil cover, and then tested employing a tandem axle load frame at 2100 and 1200 mm of soil cover. During all tests, changes in diameter, curvature and liner strains were monitored. The data obtained indicates that the flexible pipelines responded like semi-rigid structures after rehabilitation. It was also observed that the difference in liner thickness of 30% did influence the response of the pipelines, and that extreme fiber tensions during service loading were 7% and 13% of the tensile strength of the liner materials for the 76 mm and 51 mm liner thicknesses that were specified.     

Correlations among mechanical properties of steel fiber reinforced concrete

In this paper, applicability of previously published empirical relations among compressive strength, splitting tensile strength and flexural strength of normal concrete, polypropylene fiber reinforced concrete (PFRC) and glass fiber reinforced concrete (GFRC) to steel fiber reinforced concrete (SFRC) was evaluated; moreover, correlations among these mechanical properties of SFRC were analyzed. For the investigation, a large number of experimental data were collected from published literature, where water/binder ratio (w/b), steel fiber aspect ratio and volume fraction were reported in the general range of 0.25–0.5, 55–80 and 0.5–2.0%, respectively, and specimens were cylinders with size of Φ 150 × 300 mm and prisms with size of 150 × 150 × 500 mm. Results of evaluation on these published empirical relations indicate the inapplicability to SFRC, also confirm the necessity of determination on correlations among mechanical properties of SFRC. Through the regression analysis on the experimental data collected, power relations with coefficients of determination of 0.94 and 0.90 are obtained for SFRC between compressive strength and splitting tensile strength, and between splitting tensile strength and flexural strength, respectively.     

Shear strength of RC beams subjected to cyclic thermal loading

The experiments were performed for assessing the influence of cyclic thermal loading on the shear strength of reinforced concrete (RC) beam specimens. One hundred eleven RC beams of 100 × 150 × 1200 mm size reinforced in tension zone with two bars of 8, 10 and 12 mm diameters were tested under four point loading. The beams were subjected to a number of thermal cycles varying from 7 to 28 cycles with peak temperature taken as 100, 200 and 300 °C. The effects of thermal cycles on the crack pattern, failure mechanism, first crack load and the shear strength of beams have been discussed. The shear strength of the beams has been found to increase by up to 10% at lower temperature cycles of 100 and 200 °C but reduces by up to 14% at higher temperature (300 °C) depending on the severity of thermal loading. The results of study emphasize the need for developing appropriate guidelines for the design of RC structural elements used in comparatively high temperature environment with cyclic thermal loading conditions.     

Strengths and flexural strain of CRC specimens at low temperature

Crumb rubber concrete (CRC) is made by adding rubber crumbs into conventional concrete. This study undertakes an experimental study on the cubic compressive strength, axial compressive strength, flexural strength and splitting tensile strength of CRC specimens at both ambient temperature 20 °C and low temperature ?25 °C. The flexural stress–strain responses were also recorded. The averaged size of rubber crumbs used in the study is about 1.5 mm. Four levels of rubber contents are investigated, which are 0%, 5%, 10% and 15% by volume, respectively. The mix design aimed at 40 MPa of compressive strength and 100 mm of slump for all the CRC specimens. The results show that CRC increases its magnitude in strengths when temperature decreases, which is similar to the case of conventional concrete, but still exhibits ductility in low temperature. The conclusion from this study is that CRC may be more beneficial in its application in low temperature environments than in ambient temperature environments.     

Multiaxial tensile–compressive strengths and failure criterion of plain high-performance concrete before and after high temperatures

Multiaxial tensile–compressive tests were performed on 100 mm × 100 mm × 100 mm cubic specimens of plain high-performance concrete (HPC) at all kinds of stress ratios after exposure to normal and high temperatures of 20, 200, 300, 400, 500, and 600 °C, using a large static–dynamic true triaxial machine. Friction-reducing pads were three layers of plastic membrane with glycerine in-between for the compressive loading plane; the tensile loading planes of concrete samples were processed by attrition machine, and then the samples were glued-up with the loading plate with structural glue. The failure mode characteristic of specimens and the direction of the crack were observed and described, respectively. The three principally static strengths in the corresponding stress state were measured. The influence of the temperatures, stress ratios, and stress states on the triaxial strengths of HPC after exposure to high temperatures were also analyzed respectively. The experimental results showed that the uniaxial compressive strength of plain HPC after exposure to high temperatures does not decrease completely with the increase in temperature, the ratios of the triaxial to its uniaxial compressive strength depend on brittleness–stiffness of HPC after different high temperatures besides the stress states and stress ratios. On this basis, the formula of a new failure criterion with the temperature parameters under multiaxial tensile–compressive stress states for plain HPC is proposed. This study is helpful to reveal the multiaxial mechanical properties of HPC structure enduring high temperatures, and provides the experimental and theory foundations (testing data and correlated formula) for fire-resistant structural design, and for structural safety assessment and maintenance after fire.     

A study of the permeability and acid attack of corn cob ash blended cements

The durability of concrete made with corn cob ash (CCA) blended cement was investigated in this study. Permeability and chemical attack involving H₂SO₄ and HCl were the key parameters considered. Nine classes of CCA blended cements were employed with the CCA content ranging from 0% to 25%. The 0% CCA replacement involved the use of normal ordinary Portland cement and it served as the control. The water absorption of blended cement concrete was performed using 100 mm cube specimens of mix proportions 1:1½:3, 1:2:4 and 1:3:6 with 0.5, 0.6 and 0.7 water-to-binder ratios, respectively. The chemical attack test was carried out using 50 × 50 × 15 mm mortar specimens of mix proportions 1:1, 1:2 and 1:3 with water-to-binder ratio ranging between 0.26 and 0.29. The results indicated that the use of CCA blended cement reduces the water absorption of concrete specimens. Optimal reduction occurred at 10% CCA replacement for 1:1½:3 and 1:2:4 mix proportions and at 15% CCA replacement for 1:3:6 mix proportion. The resistance to chemical attack was improved as the addition of CCA up to 15% replacement level, caused a decrease in permeability and reduction in weight loss due to reaction of the specimens with HCl and H₂SO₄ acid water.     

Impact resistance of steel fibrous concrete containing fibres of mixed aspect ratio

The paper presents results of an investigation conducted to study the impact resistance of steel fibre reinforced concrete containing fibres of mixed aspect ratio. An experimental investigation was planned in which 108 plain concrete and SFRC beam specimens of size 100 × 100 × 500 mm were tested under impact loading. The specimen incorporated three different volume fractions i.e. 1.0%, 1.5% and 2.0% of corrugated steel fibres. Each volume fraction incorporated mixed steel fibres of size 0.6 × 2.0 × 25 mm and 0.6 × 2.0 × 50 mm in different proportions. The drop weight type impact tests were conducted on the test specimens and the number of blows of the hammer required to induce first visible crack and ultimate failure of the specimen were recorded. The results are presented in terms of number of blows required as well as impact energy at first crack and ultimate failure. It has been observed that concrete containing 100% long fibres at 2.0% volume fraction gave the best performance under impact loading.     

High strength characteristics of cement mortar reinforced with hybrid fibres

An experimental study was conducted on high strength mortar reinforced with steel fibres and hybrid fibres consisting of steel fibre, palm fibre and synthetic fibre (Barchip). The inclusion of fibres was maintained at a volumetric fraction of 2%. The compressive strength, splitting tensile strength, static modulus of elasticity, shrinkage, flexural strength, and flexural toughness were determined to study the effect of the hybrid fibres on the properties of high strength cement mortar (HSCM). The results showed that hybridization of fibres in the quantities 1.5% steel fibres + 0.25% palm fibres + 0.25% Barchip fibres, improved the compressive strength and flexural toughness significantly, and also enhanced the splitting tensile strength and flexural strength of the mortar by about 44% and 140%, respectively.     

Laboratory investigation of indirect tensile strength using roofing polyester waste fibers in hot mix asphalt

The vast quantity of waste materials (such as roofing polyester waste fibers) accumulating throughout the world is creating costly disposal problem. The use of these materials was proved to be economical, environmentally sound and effective in increasing the performance properties of the asphalt mixture in recent years. The primary objective of this research was to determine whether homogeneously dispersed roofing waste polyester fibers improve the indirect tensile strength (ITS) and moisture susceptibility properties of asphalt concrete mixtures containing various lengths and percentages of the fiber in various aggregate sources. The experimental design included the use of three aggregate sources, two lengths (0.635 cm (1/4 in.) and 1.270 cm (1/2 in.)) of this fiber, and two fiber contents (0.35% and 0.50% by weight of total mixture). The results of the experiments found that, in general, the addition of the polyester fiber was beneficial in improving the wet tensile strength and tensile strength ratio (TSR) of the modified mixture, increasing the toughness value in both dry and wet conditions, and increasing the void content, the asphalt content, the unit weight, and the Marshall stability.     

Hybrid effect of carbon nanotube and nano-clay on physico-mechanical properties of cement mortar

In this work, several nanomaterials have been used in cementitious matrices: multi wall carbon nanotubes (MWCNTs) and nano-clays. The physico-mechanical behavior of these nanomaterials and ordinary Portland cement (OPC) was studied. The nano-clay used in this investigation was nano-kaolin. The metakaolin was prepared by thermal activation of nano-kaolin clay at 750 °C for 2 h. The organic ammonium chloride was used to aid in the exfoliation of the clay platelets. The blended cement used in this investigation consists of ordinary Portland cement, carbon nanotubes and exfoliated nano metakaolin. The OPC was substituted by 6 wt.% of cement by nano metakaolin (NMK) and the carbon nanotube was added by ratios of 0.005, 0.02, 0.05 and 0.1 wt.% of cement. The blended cement: sand ratio used in this investigation was 1:2 wt.%. The blended cement mortar was prepared using water/binder ratio of 0.5 wt.% of cement. The fresh mortar pastes were first cured at 100% relative humidity for 24 h and then cured in water for 28 days. Compressive strength, phase composition and microstructure of blended cement were investigated. The results showed that, the replacement of OPC by 6 wt.% NMK increases the compressive strength of blended mortar by 18% compared to control mix and the combination of 6 wt.% NMK and 0.02 wt.% CNTs increased the compressive strength by 29% than control.     

Permeability of high-performance concrete subjected to elevated temperature (600 °C)

Permeability is one of the most important parameters to quantify the durability of high-performance concrete. Permeability is closely related with the spalling phenomenon in concrete at elevated temperature. This parameter is commonly measured on non-thermally damaged specimens. This paper presents the results of an experimental investigation carried out to study the effect of elevated temperature on the permeability of high-performance concrete. For this purpose, three types of concrete mixtures were prepared: (i) control high-performance concrete; (ii) high-performance concrete incorporating polypropylene fibres; and (iii) high-performance concrete made with lightweight aggregates. A heating–cooling cycle was applied on 160 × 320 mm, 110 × 220 mm, and 150 × 300 mm cylindrical specimens. The maximum test temperature was kept as either 200 or 600 °C. After the thermal treatment, 65 mm thick slices were cut from each cylinder and dried prior to being subjected to permeability test. Results of thermal gradients in the concrete specimens during the heating–cooling cycles, compressive strength, and splitting tensile strength of concrete mixtures are also presented here. A relationship between the thermal damage indicators and permeability is presented.