Utilization of Rice Husk Ash as viscosity modifying agent in Self Compacting Concrete

Self Compacting Concrete (SCC) is defined by two primary properties: Deformability and Segregation resistance. Deformability or flowability is the ability of SCC to flow or deform under its own weight (with or without obstructions). Segregation resistance or stability is the ability to remain homogeneous while doing so. High range water reducing admixtures are utilized to develop sufficient deformability. At the same time, segregation resistance is ensured, which is accomplished either by introducing a chemical viscosity modifying admixture (VMA) or by increasing the amount of fines in the concrete. These viscosity modifying admixtures are very expensive and the main cause of increase in the cost of SCC. Therefore, for producing low cost SCC, it is prudent to look at the alternates to help reducing the SSC cost. This research is aimed at evaluating the usage of Rice Husk Ash (RHA) as viscosity modifying agent in SCC, and to study the relative costs of the materials used in SCC.In this research, the main variables are the proportion of RHA, dosage of superplasticizer for flowability and water/binder ratio. The parameters kept constant are the amount of cement, water, fine and coarse aggregate contents.Test results substantiate the feasibility to develop low cost SCC using RHA. In the fresh state of concrete, the different mixes of concrete have slump flow in the range of 595–795 mm, L-box ratio ranging from 0 (stucked) to 1 and flow time ranging from 2.2 to 29.3 s. Out of nine mixes, four mixes were found to satisfy the requirements suggested by European federation of national trade associations representing producers and applicators of specialist building products (EFNARC) guide for making SCC. The compressive strengths developed by the SCC mixes with RHA were comparable to the control concrete. Cost analysis showed that the cost of ingredients of specific SCC mix is 42.47% less than that of control concrete.     

Assessing of the fresh concrete properties of self-compacting concrete containing sawdust ash

Evaluation of self-compactability of SCC mixes containing SDA as powder material and naphthalene sulphonate (NS) and melamine sulphonate (MS), respectively, shows that optimum workability range for the slump flow test lie between 665 mm and 680 mm, while the V-funnel test is 8.2 s and 8.4 s. These values show that adequate mix stability and self deaeration are achieved. Results of the self-compactability of the SCC mixes using the U- and L-box are within the targets and tolerance values stipulated by EFNAC (2002). These are 28.5 mm/29 mm and 0.85/0.85, respectively, for mix containing NS and MS.     

Influence of the use of rice husk ash on the electrical resistivity of concrete: A technical and economic feasibility study

This study investigated the behavior of apparent electrical resistivity of concrete mixes with the addition of rice husk ash using Wenner’s four electrode method. Tests included compressive strength, porosity and electrical conductivity of the pore solution. The contents of rice husk ash tested were 10%, 20% and 30% and results were compared with a reference mix with 100% Portland cement and two other binary mixes with 35% fly ash and 50% blast furnace slag. Higher contents of rice husk ash resulted in higher electrical resistivity, which exceeded those of all other samples. However, for compressive strength levels between 40 MPa and 70 MPa, the mix with 50% blast furnace slag showed the best combination of cost and performance.     

Genetic programming based formulation for fresh and hardened properties of self-compacting concrete containing pulverised fuel ash

Self-compacting concrete (SCC) flows into place and around obstructions under its own weight to fill the formwork completely and self-compact without any segregation and blocking. Elimination of the need for compaction leads to better quality concrete and substantial improvement of working conditions. This investigation aimed to show possible applicability of genetic programming (GP) to model and formulate the fresh and hardened properties of self-compacting concrete (SCC) containing pulverised fuel ash (PFA) based on experimental data. Twenty-six mixes were made with 0.38 to 0.72 water-to-binder ratio (W/B), 183–317 kg/m³ of cement content, 29–261 kg/m³ of PFA, and 0 to 1% of superplasticizer, by mass of powder. Parameters of SCC mixes modelled by genetic programming were the slump flow, JRing combined to the Orimet, JRing combined to cone, and the compressive strength at 7, 28 and 90 days. GP is constructed of training and testing data using the experimental results obtained in this study. The results of genetic programming models are compared with experimental results and are found to be quite accurate. GP has showed a strong potential as a feasible tool for modelling the fresh properties and the compressive strength of SCC containing PFA and produced analytical prediction of these properties as a function as the mix ingredients. Results showed that the GP model thus developed is not only capable of accurately predicting the slump flow, JRing combined to the Orimet, JRing combined to cone, and the compressive strength used in the training process, but it can also effectively predict the above properties for new mixes designed within the practical range with the variation of mix ingredients.     

Utilization of bagasse ash as a pozzolanic material in concrete

The physical properties of concrete containing ground bagasse ash (BA) including compressive strength, water permeability, and heat evolution, were investigated. Bagasse ash from a sugar factory was ground using a ball mill until the particles retained on a No. 325 sieve were less than 5wt%. They were then used as a replacement for Type I Portland cement at 10, 20, and 30wt% of binder. The water to binder (W/B) ratio and binder content of the concrete were held constant at 0.50 and 350 kg/m³, respectively.The results showed that, at the age of 28 days, the concrete samples containing 10–30% ground bagasse ash by weight of binder had greater compressive strengths than the control concrete (concrete without ground bagasse ash), while the water permeability was lower than the control concrete. Concrete containing 20% ground bagasse ash had the highest compressive strength at 113% of the control concrete. The water permeability of concrete decreased as the fractional replacement of ground bagasse ash was increased. For the heat evolution, the maximum temperature rise of concrete containing ground bagasse ash was lower than the control concrete. It was also found that the maximum temperature rise of the concrete was reduced 13, 23, and 33% as compared with the control concrete when the cement was replaced by ground bagasse ash at 10, 20, and 30wt% of binder, respectively. The results indicate that ground bagasse ash can be used as a pozzolanic material in concrete with an acceptable strength, lower heat evolution, and reduced water permeability with respect to the control concrete.     

High-strength rice husk ash concrete incorporating quarry dust as a partial substitute for sand

Quarry dust is a by-product from the granite crushing process in quarrying activities. This paper presents the findings from experimental work undertaken to evaluate the suitability of quarry dust as a partial substitute for sand in high-strength concrete (HSC) containing rice husk ash (RHA). Two grades of HSC mixes, to achieve 60 MPa and 70 MPa at 28 days, were designed with and without the incorporation of RHA. Quarry dust was then used in the mixes containing RHA as a partial substitute for sand, in quantities ranging from 10% to 40%. The slump of the fresh concrete and the compressive strength development were monitored up to 28 days. Based on the results obtained, the mixes containing 20% quarry dust were chosen as the optimum mix design for both grades of concrete, which would then undergo further evaluation of their strength and mechanical properties up to one year. The results obtained in the next stage suggest that even though the use of quarry dust as a partial substitute for sand results in some minor negative effects in the compressive strength and other mechanical properties of concrete, these outcomes can easily be compensated by a good mix design and by the incorporation of RHA. The findings of the research assert that quarry dust can be used as a viable replacement material to sand to produce high-strength RHA concrete.     

Use of power plant bottom ash as fine and coarse aggregates in high-strength concrete

In this study, experiments have been carried out to evaluate the utilization of bottom ash (by-product of power plant) as fine and coarse aggregates in high-strength concrete with compressive strength of 60–80 MPa. Firstly, the chemical and physical characteristics of bottom ash particles, such as chemical compositions, specific gravity and SEM images, were investigated. Further experiments were conducted by replacing fine and coarse bottom ash with normal sand and gravel varying in percentages (25%, 50%, 75%, and 100%). The effect of fine and coarse bottom ash on the flow characteristics and density of concrete mixture was investigated in the aspect of particle shapes and paste absorption of bottom ash. Mechanical properties, such as compressive strengths and modulus of elasticity and flexural strength of high-strength concrete with bottom ash were evaluated. It was found that the slump flow of fresh concrete was slightly decreased from 530 mm to 420 mm when coarse bottom ash was replaced 100% of normal coarse aggregates, while fine bottom ash did not affect the slump flow. Moreover, it also showed that both of fine and coarse bottom ash aggregates had more influence on the flexural strength than compressive strength.     

Influence of fly ash on strength and sorption characteristics of cold-bonded fly ash aggregate concrete

Cold-bonded fly ash aggregate concrete with fly ash as part of binder or fine aggregate facilitates high volume utilization of fly ash in concrete with minimum energy consumption. This paper investigates the influence of fly ash on strength and sorption behaviour of cold-bonded fly ash aggregate concrete due to partial replacement of cement and also as replacement material for sand. While cement replacement must be restricted based on the compressive strength requirement at desired age, replacement of sand with fly ash appears to be advantageous from early days onwards with higher enhancement in strength and higher utilization of fly ash in mixes of lower cement content. Microstructure of concrete was examined under BSEI mode. Replacement of sand with fly ash is effective in reducing water absorption and sorptivity attributable to the densification of both matrix and matrix–aggregate interfacial bond. Cold-bonded fly ash aggregate concrete with a cement content of 250 kg/m³, results in compressive strength of about 45 MPa, with a total inclusion of around 0.6 m³ of fly ash in unit volume of concrete.     

Strength,durability, and micro-structural properties of concrete made with used-foundry sand (UFS)

This paper presents the design of concrete mixes made with used-foundry (UFS) sand as partial replacement of fine aggregates. Various mechanical properties are evaluated (compressive strength, and split-tensile strength). Durability of the concrete regarding resistance to chloride penetration, and carbonation is also evaluated. Test results indicate that industrial by-products can produce concrete with sufficient strength and durability to replace normal concrete. Compressive strength, and split-tensile strength, was determined at 28, 90 and 365 days along with carbonation and rapid chloride penetration resistance at 90 and 365 days. Comparative strength development of foundry sand mixes in relation to the control mix i.e. mix without foundry sand was observed. The maximum carbonation depth in natural environment, for mixes containing foundry sand never exceeded 2.5 mm at 90 days and 5 mm at 365 days. The RCPT values, as per ASTM C 1202-97, were less than 750 coulombs at 90 days and 500 coulombs at 365 days which comes under very low category. Thereby, indicating effective use of foundry sand as an alternate material, as partial replacement of fine aggregates in concrete. Micro-structural investigations of control mix and mixes with various percentages of foundry sand were also performed using XRD and SEM techniques. The micro-structural investigations shed some light on the nature of variation in strength at the different replacements of fine aggregates with foundry sand, in concrete.     

A study of the workability and compressive strength characteristics of corn cob ash blended cement concrete

The study investigated the workability and compressive strength characteristics of corn cob ash (CCA) blended cement concrete. Nine classes of CCA-blended cements were employed with the CCA content ranging from 0% to 25%. The 0% CCA replacement involved the use of normal ordinary Portland cement and it served as the control. The mix proportions of cement:sand:granite used were 1:1½:3, 1:2:4 and 1:3:6 with 0.5, 0.6 and 0.7 water-to-cement ratios, respectively. The concrete cubes were tested at the curing ages of 3, 7, 28, 60, 120, and 180 days. Slump and compacting factor tests were carried out to check the effect of CCA on the workability of concrete. The results showed that the concrete slump and compacting factor decreased as the CCA content increased indicating that concrete becomes less workable (stiff) as the CCA percentage increases. The compressive strength of CCA-blended cement concrete was lower than the control at early ages, but improves significantly, and outperforms the control at later ages (120 days and above). The optimum compressive strength of 57.10 N/mm², 40.30 N/mm² and 28.07 N/mm² for 1:11/2:3, 1:2:4 and 1:3:6 mix proportions, respectively at 180 days were obtained at 8% CCA replacement level. It was concluded that only up to 8% CCA substitution is adequate where the blended cement is to be used for structural concrete.     

Properties of self-compacting concrete mixtures containing metakaolin and blast furnace slag

Rheological, mechanical and durability properties of self-compacting concrete (SCC) mixes produced using blended binders containing metakaolin and blast furnace slag are studied. The rheological properties of SCC mix with metakaolin are characterized by significant yield stress and relatively low viscosity, while the mix with blast furnace slag shows zero yield stress and higher viscosity. The compressive strength of SCC with metakaolin grows very fast during the initial hardening period and remains significantly higher, as compared with the mix with blast furnace slag, up to 90 days. Durability properties of the mix containing metakaolin are excellent. Water absorption coefficient and water penetration depths are very low. The freeze resistance tests show zero mass loss after 56 cycles in deicing salt solution.     

Experimental investigations on the influence of paste composition and content on the properties of Self-Compacting Concrete

The aim of this paper is to investigate the influence of paste composition and paste volume on the fresh and hardened properties of Self-Compacting Concrete. Nineteen SCC mixtures were investigated for different paste composition and paste volume. Fresh concrete tests such as slump flow, J ring, and V funnel test were performed; hardened concrete tests were limited to compressive strength. The results revealed that slump flow and J ring flow increased with increase in paste volume. A simple empirical equation was proposed for the determination of the paste volume for the required slump flow of SCC. Compressive strength of the different SCC mixtures ranged between 20 MPa and 70 MPa.     

Effect of slag on the rheology of fresh self-compacted concrete

The building industry is turning increasingly to the use of self-compacting concrete (SCC) in order to improve many aspects of building construction as SCC offers several advantages in technical, economic, and environmental terms. Fresh self-compacting concrete (SCC) flows into place and around obstructions under its own weight to fill the formwork completely and self-compact without any segregation and blocking. SCC mixes generally have a much higher content of fine fillers. The use of supplementary cementitious materials is well accepted because of the improvement in concrete properties and also for environmental and economical reasons. The present paper is an effort to quantify the influence of Algerian slag on the properties of fresh and hardened self-compacting concrete. The workability-related fresh properties of SCC were observed through slump flow time and diameter, V-Funnel flow time, J-Ring test, U-Box filling height and GTM sieve stability test. The only hardened property that was included in this study was the compressive strength. An optimum slag content of 15% seems to give a good SCC mixture with workability retention of about 60 min. A decrease in compressive strength with increase of slag content was obtained, but this decrease in compressive strength is less important at late ages (56 and 90 days after mixing).     

Effect of elevated temperature on physico-mechanical properties of blended cement concrete

Pozzolanas are readily available for use in concrete in the local markets for strength and/or durability enhancement. Although safety and security against disasters are not new, they still presuming a challenge. For instance, the fire resistive properties of concrete are of prime interest.Through this work, the effect of different kinds of pozzolana on the fire resistive properties of concrete was studied. Four types of pozzolana were incorporated into the concrete mixtures, i.e. metakaolin (MK), silica fume (SF), fly ash (FA), and ground granulated blast furnace slag (GGBS). Each of the employed pozzolana was used in two ratios: 10% and 20%, either in the form of cement replacement or as an addition without affecting the cement content. A total of 17 mixes were cast.For all mixtures, compressive strength is evaluated after 28 days of water curing. The mixtures’ compressive strengths were also evaluated after exposure to elevated temperatures: 200 °C, 400 °C, 600 °C, and 800 °C. The residual compressive strengths after heat exposure are evaluated. The formed cementitious phases after incorporation of pozzolana and the heat-induced transformations are investigated via the X-ray diffraction technique (XRD).Test results demonstrate the impact of each type of the employed pozzolana on the heat resistive properties of concrete in addition to their influence on the strength development of the investigated mixes. Therefore, a decision could be made regarding optimizing the benefits specific to each type of pozzolana and their employment method.     

Effects of LOI of ground bagasse ash on the compressive strength and sulfate resistance of mortars

Raw bagasse ash collected from the Thai sugar industry has a high loss on ignition (LOI) of ～20%. When ground and ignited at 550 °C for 45 min, the LOI was reduced to ～5%. These high and low LOI of ground bagasse ashes were blended in the ratios of 1:2 and 2:1 by weight to give ground bagasse ashes with LOIs of 10% and 15%, respectively. Each of these ground bagasse ashes was used to replace Portland cement type I at 10%, 20%, 30%, and 40% by weight of binder to cast mortar.The results showed that the development of compressive strengths of mortars containing ground bagasse ash with high LOI was slower than that of mortar containing ground bagasse ash with low LOI. However, at the later age, both types of ground ash mortars displayed similar compressive strengths. Mortars containing high LOI (～20%) of ground bagasse ash at 20% and 30% by weight of binder could produce higher compressive strengths than a control mortar after 28 and 90 days, respectively. Mortar bars containing ground bagasse ash at 10% showed a greater potential sulfate resistance and displayed a reduce expansion compared to a control mortar. However, mortar bars containing high LOI (larger than 10%) of ground bagasse ashes showed greater deterioration from sulfate attack than the mortar bars containing low LOI (less than 10%) of ground bagasse ashes, especially at high replacement levels (30–40%).     

Properties of EPS RHA lightweight concrete bricks under different curing conditions

The depletion of non-renewable resources has become an alarming issue nowadays. Many environmentalists and researchers have been investigating the use of waste materials as a renewable resource for use especially as raw materials in construction. This paper reports on the potential use of waste rice husk ash (RHA) and expanded polystyrene (EPS) beads in producing lightweight concrete bricks. The RHA was used as a cementitious material since it is a lightweight reactive pozzolanic material. RHA was used as partial cement replacement, while the EPS was used as partial aggregate replacement in the mixes. Bricks of 215 mm × 102.5 mm × 65 mm in size were prepared in this study. The engineering properties of the bricks were investigated. Among the properties studied were hardened concrete density, compressive strength and water absorption of the EPS RHA concrete bricks. Scanning electron microscopy (SEM) analysis was also performed on the brick samples. Four types of curing conditions were employed in this study. These include full water curing, air dry curing, 3-day curing and 7-day curing. It was found that the properties of the bricks are mainly influenced by the content of EPS and RHA in the mix and also the curing condition used.     

Elastic properties of self consolidating concrete

With the advancements in self consolidating concrete (SCC) technologies coupled with the demand for shorter construction schedules, there is a need to evaluate the applicability of predictive equations and non-destructive testing methods to assess SCC’s transient in situ mechanical properties. This study measures the evolution of density, compressive strength, dynamic elastic modulus, and static elastic modulus at day 1, 3, 7, 28, and 56 for SCC mix designs. Outcomes from this study revealed that utilization of the dynamic-to-static elastic modulus ratios in conjunction with ultrasonic pulse velocity measurements can be used to estimate the evolution of SCC’s compressive strength. Furthermore, this study presents the test-to-predicted ratios for the static elastic modulus of SCC mixtures based on predictive equations proposed in ACI363, ACI318/AASHTO, EuroCode2, and Gardner and Lockman. Of the proposed predictive equations, ACI318/AASHTO most closely estimates properties of SCC of compressive strengths greater than 50 MPa, and Gardner and Lockman’s equation for SCC of compressive strengths less than 50 MPa.     

Influence of powder and paste on flow properties of SCC

This paper presents the results of an experimental investigation carried out to find out the influence of paste and powder on self-compacting concrete mixtures. Tests have been conducted for 63 mixes with constant water content varying from 175 l/m³ to 210 l/m³ with three different paste contents. Among the different water contents and w/c ratios studied, for each series of experiments, w/c ratio and more importantly, water is kept constant. Slump flow, V funnel and J-ring tests were carried out to examine the performance of SCC. The results indicate that the flow properties of SCC increase with an increase in the paste volume.     

Influence of class F fly ash on the abrasion–erosion resistance of high-strength concrete

This study investigates the abrasion–erosion resistance of high-strength concrete (HSC) mixtures in which cement was partially replaced by four kinds of replacements (15%, 20%, 25% and 30%) of class F fly ash. The mixtures containing ordinary Portland cement were designed to have 28 days compressive strength of approximately 40–80 MPa. Specimens were subjected to abrasion–erosion testing in accordance with ASTM C1138. Experimental results show that the abrasion–erosion resistances of fly ash concrete mixtures were improved by increasing compressive strength and decreasing the ratio of water-to-cementitious materials. The abrasion–erosion resistance of concrete with cement replacement up to 15% was comparable to that of control concrete without fly ash. Beyond 15% cement replacement, fly ash concrete showed lower resistance to abrasion–erosion compared to non-fly ash concrete. Equations were established based on effective compressive strengths and effective water-to-cementitious materials ratios, which were modified by cement replacement and developed to predict the 28- and 91-day abrasion–erosion resistance of concretes with compressive strengths ranging from approximately 30–100 MPa. The calculation results are compared favorably with the experimental results.     

Production of non-constructive concrete blocks using contaminated soil

In this research, a heavily contaminated humus-rich peat soil and a lightly contaminated humus-poor sand soil, extracted from a field location in the Netherlands, are immobilized. These two types of soil are very common in the Netherlands. The purpose is to develop financial feasible, good quality immobilisates, which can be produced on large scale.To this end, two binder combinations were examined, namely slag cement with quicklime and slag cement with hemi-hydrate. The mixes with hemi-hydrate proved to be better for the immobilization of humus rich soils, having a good early strength development. The heavily contaminated soil with 19% humus (of dm) could not be immobilized using 398 kg slag cement and 33 kg quicklime per m³ concrete mix (binder = 38.4% dm soil). It is possible to immobilize this soil using 480 kg binder (432 kg slag cement, 48 kg quicklime) per m³ of mix (58.2% dm). An alternative to the addition of extra binder (slag cement with quicklime) is mixing the soil with sand containing particles in the range of 0–2 mm. This not only improved the compressive strength of the immobilisates, but also reduced the capillary absorption. All the mixes with the lightly contaminated soil were cost-effective and suitable for production of immobilisates on a large scale. These mixes had good workability, a good compressive strength and a low capillary absorption. The leaching of all mixes was found to be much lower than allowed by the regulations. Given these results, the final mixes in the main experiment fulfilled all the financial and technical objectives.