Recycled concrete made with different natural coarse aggregates exposed to high temperature

The recycled aggregates obtained from crushed waste concretes have different characteristics from those of natural aggregates. For that reason, the mixture proportions and the fresh and hardened properties of recycled concretes are different. The performance of recycled concrete exposed to high temperatures is not a very well-known subject since most studies have been conducted on conventional concretes. Recycled concretes with water/cement (w/c) ratios of 0.40 and 0.70, and made with three different types of natural coarse aggregate were exposed to 500 °C for 1 h. These concretes were evaluated by the ultrasonic method, resonance frequency, static modulus of elasticity and compressive strength, before and after heating, and compared with those obtained on similar conventional concretes containing the same type of natural coarse aggregate. The conventional and recycled concretes made with quartzitic coarse aggregate performed better after the heat treatment.     

Behaviour of recycled aggregate concrete under drop weight impact load

This paper presents the experimental results of recycled aggregate concrete (RAC) beams prepared with different amount of recycled coarse aggregate (RCA) subjected to low velocity impact. The recycled coarse aggregates are obtained from a demolished RCC culvert. Four concrete mixes with 0%, 25%, 50% and 100% RCA respectively are prepared. With each mix three beam specimens of size 1.15 × 0.1 × 0.15 m are prepared and tested under drop weight impact load. The behavior of the RAC beams are studied in terms of acceleration, strains and support reaction histories under impact load in addition to the physical and mechanical characteristics of RCA and RAC. It is observed that 25% RCA does not influence the strength of concrete. In addition, it is found that for a given impact energy (the energy imparted by the hammer per blow) the reactions and strains of RAC with 50% and 100% RCA are significantly lower and higher respectively than those of normal concrete and RAC with 25% RCA.     

Mechanical properties of concrete with recycled coarse aggregate

This paper reports the results of an experimental study on some of the mechanical properties of recycled aggregate concrete (RAC) as compared to those of the conventional normal aggregate concrete (NAC). Ten mixes of concrete with target compressive cube strength ranging from 20 to 50 MPa were cast using normal or recycled coarse aggregates. The development of the cube compressive strength and the indirect shear strength at ages of 1, 3, 7, 14, 28 and 56 days, the compressive strength, the strains at maximum compressive stress and the modulus of elasticity tested by using concrete cylinders at 28 days are reported. The results show that the 28-day cube and cylinder compressive strength, and the indirect shear strength of recycled aggregate concrete were on the average 90% of those of natural aggregate concrete with the same mix proportions. For concrete with cylinder compressive strengths between 25 and 30 MPa, the modulus of elasticity of RAC was only 3% lower than that of NAC. The trends in the development of compressive and shear strength and the strain at peak stress in recycled aggregate concrete were similar to those in natural aggregate concrete.     

Mechanical and elastic behaviour of concretes made of recycled-concrete coarse aggregates

In this paper an investigation of mechanical behaviour and elastic properties of recycled-aggregate concretes is presented. These concretes were prepared by alternatively using two different (coarse and finer coarse) recycled-aggregate fractions both made of recycled concrete coming from a recycling plant in which rubble from demolition is collected and suitably treated. Several concrete mixtures were prepared by using only virgin aggregates (as reference), 30% finer coarse recycled aggregate replacing fine gravel and 30% coarse recycled aggregate replacing gravel. Five different water to cement ratios were adopted as: 0.40, 0.45, 0.50, 0.55 and 0.60. Concrete workability was in the slump range of 190–200 mm. Compression tests were carried out after 28 days of wet curing. In addition, concrete elastic modulus and drying shrinkage were evaluated. Results obtained showed that structural concrete up to C32/40 strength class can be manufactured by replacing 30% virgin aggregate with recycled-concrete aggregate. Moreover, a correlation between elastic modulus and compressive strength of recycled-aggregate concrete was found and compared to those reported in the literature. Finally, on the basis of drying shrinkage results, particularly if finer coarse recycled-concrete aggregate is added to the mixture, lower strains could be detected especially for earlier curing time.     

Use of power plant bottom ash as fine and coarse aggregates in high-strength concrete

In this study, experiments have been carried out to evaluate the utilization of bottom ash (by-product of power plant) as fine and coarse aggregates in high-strength concrete with compressive strength of 60–80 MPa. Firstly, the chemical and physical characteristics of bottom ash particles, such as chemical compositions, specific gravity and SEM images, were investigated. Further experiments were conducted by replacing fine and coarse bottom ash with normal sand and gravel varying in percentages (25%, 50%, 75%, and 100%). The effect of fine and coarse bottom ash on the flow characteristics and density of concrete mixture was investigated in the aspect of particle shapes and paste absorption of bottom ash. Mechanical properties, such as compressive strengths and modulus of elasticity and flexural strength of high-strength concrete with bottom ash were evaluated. It was found that the slump flow of fresh concrete was slightly decreased from 530 mm to 420 mm when coarse bottom ash was replaced 100% of normal coarse aggregates, while fine bottom ash did not affect the slump flow. Moreover, it also showed that both of fine and coarse bottom ash aggregates had more influence on the flexural strength than compressive strength.     

The properties of concrete made with fine dune sand

This paper presents the results of a study that investigated the properties of concrete made with dune sand. Different control concrete mixtures using ordinary Portland cement (OPC) with a minimum design compressive strength of 40 N/mm² were prepared. The amount of fine aggregates constituted about 36% by weight of all the aggregates. The workability ranged from low of 16 mm to a high of 122 mm. For each control mix, other mixtures were prepared in which the fine aggregates were replaced by different percentages of dune sand ranging from 10% to 100%. The effect of dune sand on the workability, compressive strength, tensile strength, modulus of elasticity and initial surface absorption test (ISAT) was studied. Experimental results show an improvement in the workability of concrete when fine aggregates were partially replaced by dune sand. An increase in slump was measured with increase in dune sand content. However, at high dune sand contents (above 50%); the slump starts to decrease with an increase in dune sand. Generally, the strength values decrease with increase in dune sand replacement. The strength loss was not found considerable as the maximum reduction was less than 25% when fine aggregates were fully replaced by dune sand. The absorption characteristics of concrete made with OPC as measured by the (ISAT) generally increased with higher dune sand contents.     

Influence of parent concrete on the properties of recycled aggregate concrete

This paper discusses first the properties of recycled aggregates derived from parent concrete (PC) of three strengths, each of them made with three maximum sizes of aggregates. The relative physical and mechanical properties of fresh granite aggregate are discussed. Using these nine recycled aggregates, three strengths of recycled aggregate concrete (RAC) were made and studied. Typical relationship between water–cement ratio, compressive strength, aggregate-cement ratio and cement content have been formulated for RAC and compared with those of PC. RAC requires relatively lower water–cement ratio as compared to PC to achieve a particular compressive strength. The difference in strength between PC and RAC increases with strength of concrete. The relative evaluation of tensile and flexural strengths and modulus of elasticity has also been made.     

Concrete building blocks made with recycled demolition aggregate

A study undertaken at the University of Liverpool has investigated the potential for using recycled demolition aggregate in the manufacture of precast concrete building blocks. Recycled aggregates derived from construction and demolition waste (C&DW) can be used to replace quarried limestone aggregate, usually used in coarse (6 mm) and fine (4 mm-to-dust) gradings. The manufacturing process used in factories, for large-scale production, involves a “vibro-compaction” casting procedure, using a relatively dry concrete mix with low cement content (≈100 kg/m³). Trials in the laboratory successfully replicated the manufacturing process using a specially modified electric hammer drill to compact the concrete mix into oversize steel moulds to produce blocks of the same physical and mechanical properties as the commercial blocks. This enabled investigations of the effect of partially replacing newly quarried with recycled demolition aggregate on the compressive strength of building blocks to be carried out in the laboratory. Levels of replacement of newly quarried with recycled demolition aggregate have been determined that will not have significant detrimental effect on the mechanical properties. Factory trials showed that there were no practical problems with the use of recycled demolition aggregate in the manufacture of building blocks. The factory strengths obtained confirmed that the replacement levels selected, based on the laboratory work, did not cause any significant strength reduction, i.e. there was no requirement to increase the cement content to maintain the required strength, and therefore there would be no additional cost to the manufacturers if they were to use recycled demolition aggregate for their routine concrete building block production.     

Valorization of coarse rigid polyurethane foam waste in lightweight aggregate concrete

This study examines the mechanical properties and the durability parameters of lightweight aggregate concretes (LWAC) incorporating rigid polyurethane (PUR) foam waste as coarse aggregates (8/20 mm). The influence of both the increasing incorporation of PUR foam waste and the presence of superplasticizer on the workability, bulk density, mass loss, drying shrinkage, compressive strength, dynamic modulus of elasticity, total porosity, gas permeability and chloride diffusion coefficient of the different concretes, has been investigated and analyzed. The results showed that the use of PUR foam waste enabled to reduce by 29–36% the dry density of concrete compared to that of the normal weight concrete (made without foam waste). The reduction of density was due to the increase of total porosity in the lightweight concretes, which also induced higher gas permeability and chloride diffusion coefficient. These negative effects on durability of concrete were lowered by improving the characteristics of the cementitious matrix. The mechanical properties of the LWAC ranged between 8 and 16 MPa for the compressive strength and between 10 and 15 GPa for the dynamic modulus of elasticity; the concrete mixture with the higher performances almost satisfied the mechanical and density criteria of structural lightweight concrete. These results consolidate the idea of the use of PUR foam waste for the manufacture of lightweight aggregate concretes.     

Modeling with ANN and effect of pumice aggregate and air entrainment on the freeze–thaw durabilities of HSC

The objective of this work is to calculate the compressive strength, ultrasound pulse velocity (UPV), relative dynamic modulus of elasticity (RDME) and porosity induced into concrete during freezing and thawing. Freeze–thaw durability of concrete is of great importance to hydraulic structures in cold areas. In this paper, freezing of pore solution in concrete exposed to a freeze–thaw cycle is studied by following the change of concrete some mechanical and physical properties with freezing temperatures. The effects of pumice aggregate (PA) ratios on the high strength concrete (HSC) properties were studied at 28 days. PA replacements of fine aggregate (0–2 mm) were used: 10%, 20%, and 30%. The properties examined included compressive strength, UPV and RDME properties of HSC. Results showed that compressive strength, UPV and RDME of samples were decreased with increase in PA ratios. Test results revealed that HSC was still durable after 100, 200 and 300 cycles of freezing and thawing in accordance with ASTM C666. After 300 cycles, HSC showed a reduction in compressive strength between 6% and 21%, and reduction in RDME up to 16%. For 300 cycles, the porosity was increased up to 12% for HSC with PA. In this paper, feed-forward artificial neural networks (ANNs) techniques are used to model the relative change in compressive strength and relative change in UPV in cyclic thermal loading. Then genetic algorithms are applied in order to determine optimum mix proportions subjected to 300 thermal cycling.     

Characteristics of mortar and concrete containing fine aggregate manufactured from recycled waste polyethylene terephthalate bottles

This paper presents the development of lightweight aggregate concrete using fine aggregate that is manufactured from recycled waste polyethylene terephthalate (PET) bottles. Investigations on waste PET lightweight aggregate concrete included three phases: examination of the properties of waste PET lightweight aggregates (WPLA), analysis of the properties of mortar when WPLA was used as fine aggregate, and analysis of the properties of concrete when WPLA was used as fine aggregate. The results of the first phase showed that the WPLA had a density of 1390 kg/m³, a water absorption of 0% and a bulk density of 844 kg/m³. WPLA fineness modulus (F.M.), however, was 4.11, which is higher than the F.M. of river sand. This is because the WPLA was single graded. The results of the second phase showed that for the mortar, in which the WPLA was used as a fine aggregate, the flow value increased, while the compressive strength decreased proportionally to the addition of WPLA with elapsed time. In addition, the amount of water absorption by unit area was higher than for the control mortar (without WPLA) when the WPLA content was either 40% or 60%. For the third phase, the results showed that the slump of the WPLA concrete increased as the WPLA content increased regardless of the water-cement ratio (W/C). In comparison to the control concrete, the 28-day WPLA concrete compressive strength decreased by 5%, 15% and 30%, with an increase of WPLA content of 25%, 50% and 75%, respectively. In addition, for a W/C of 0.49, the structural efficiency (compressive strength/density ratio) of the concrete containing 25% of WPLA was higher than that for the control concrete.     

再生粗骨料混凝土力学性能试验研究

以某10年龄期的既有建筑物废弃混凝土作为再生粗骨料原料,配制了坍落度达140 mm的C40泵送混凝土。以再生粗骨料取代率、粉煤灰取代率为主要研究参量,对配制的混凝土试块的立方体抗压、棱柱体抗压、劈裂抗拉和弹性模量等力学性能指标进行了系统的试验研究。结果表明,再生混凝土的抗压、劈裂抗拉破坏形态与普通混凝土基本一致。在满足坍落度一定的前提下,立方体抗压强度、棱柱体抗压强度和弹性模量随着再生骨料取代率的增加而降低,而随着粉煤灰取代率的增加而有所提升;劈裂抗拉强度离散性较大,无明显规律;各力学指标间关系受再生粗骨料和粉煤灰取代率的影响也不明显。研究结果可为再生粗骨料的应用提供参考。     

Influence of high temperature on the properties of concretes made with industrial by-products as fine aggregate replacement

Influence of high temperature on the properties of concrete containing non-ground granulated blast-furnace slag (GBFS) and coal bottom ash (BA) as fine aggregate was presented. Six series of concrete mixtures were prepared by partially replacing fine aggregate separately with GBFS and BA. Replacement percentages were between 10 and 50% with an increment of 10% by dry weight of fine aggregate. Then 0.2% polypropylene fibres (PP) were added to last three mixtures that has the same mixture with the first three series. The first series is control concrete, the second series contained GBFS and the third series contained BA. All the concrete specimens were exposed to 800 °C temperature at the age of 90 days. Tests were conducted to determine loss in weight, compressive strength, and dynamic modulus of elasticity. Also surface crack observations were conducted with microscope. Test results showed that it is possible to partially replace fine aggregate with GBFS or BA even if such concretes were to be subjected to high temperature response. Performance of BA concrete was found to be better than GBFS as replacement material.     

Mechanical properties of normal and high strength concretes subjected to high temperatures and using image analysis to detect bond deteriorations

The effect of high temperatures, up to 250 °C, on mechanical properties of normal and high strength concretes with and without silica fume was investigated, and image analysis was performed on split concrete surfaces to see the change in bond strength between aggregate and mortar. Specimens were heated up to elevated temperatures (50, 100, 150, 200, 250 °C) without loading and then the residual compressive and splitting tensile strength, as well as the static modulus of elasticity of the specimens were determined. For normal strength concrete residual mechanical properties started to decrease at 100 °C, while using silica fume reduced the losses at high temperatures. In terms of percent residual properties, high strength concrete specimens performed better than normal strength concrete specimens for all heating cycles. Image analysis studies on the split surfaces have been utilized to investigate the effect of high temperatures on the bond strength between aggregate and mortar. Image analysis results showed that reduced water–cement ratio and the use of silica fume improved the bond strength at room temperature, and created more stable bonding at elevated temperatures up to 250 °C.     

Post-fire residual mechanical properties of concrete made with recycled rubber aggregate

This study investigates the effects of elevated temperatures on the residual mechanical performance of concrete produced with recycled rubber aggregate (RRA). Four different concrete compositions were prepared: a reference concrete (RC) made with natural coarse aggregate and three concrete mixes with replacement rates of 5%, 10% and 15% of natural fine and coarse aggregate by RRA from used tyres. Specimens were exposed for a period of 1 h to temperatures of 400 °C, 600 °C and 800 °C, after being heated in accordance with ISO 834 time–temperature curve. After cooling down to ambient temperature, the compressive strength and the splitting tensile strength were evaluated and compared with reference values obtained prior to fire exposure. For the replacement rates used in the present experiments, the obtained results show that concrete made with recycled rubber aggregate (CRRA) present a thermal response that is roughly similar to that of RC; in addition, although residual mechanical properties of CRRA are noticeably more affected than those of RC, particularly for higher exposure temperatures, the relative reduction should not prevent it from being used in structural applications.     

Experimental behaviour of RACFST stub columns after exposed to high temperatures

The experimental studies on the behaviour of recycled aggregate concrete-filled steel tube (RACFST) stub columns after exposed to high temperatures are reported in this paper. Forty specimens, including 32 RACFST stub columns and 8 normal concrete-filled steel tube (CFST) stub columns as reference, were tested, and the failure pattern, load versus strain relation and ultimate strength of the specimens were presented and analysed. Five types of concrete were produced: one reference concrete with natural aggregates, two concrete mixes with recycled coarse aggregate (RCA) replacement ratios of 50% and 100%, and two concrete mixes with recycled fine aggregate (RFA) replacement ratios of 50% and 100%. The specimens were exposed to 300 °C, 600 °C and 800 °C for 3 h. The test results showed that, due to the existence of the recycled aggregates, the post-fire performance of RACFST stub columns was lower than the corresponding normal CFST specimens under the same maximum temperature suffered, and the RACFST specimens with RCA had a better behaviour than those with RFA under the same recycled aggregate replacement ratio.     

CDW recycled aggregate renderings: Part I – Analysis of the effect of materials finer than 75 μm on mortar properties

Experience shows that renderings produced with natural sands or construction and demolition waste (CDW) recycled aggregates could have a tendency to poor performance, due primarily to the variable quality of the sands, the absence of a well established mix design method for mortars, and other factors such as façade design, substrate quality and the placement technique. This paper focuses some of those factors, particularly the effectiveness of a mix design method for the control and analysis of the influence of the recycled aggregate composition on the properties of mortars and renderings performance. The leveling time of renderings was also studied. The mix ratio of Portland cement, natural fine sand and laboratory recycled sands – from ceramic blocks, concrete bricks and milled mortar – was defined by a mix design method previously studied. The method takes into account two parameters for the mix design of mortars: the “aggregates and plasticizing materials to cement ratio” and “the total materials finer than 75 μm” in the dry mortar. This study analyzes the effectiveness of the second parameter for the control of the performance of mortars and renderings. In Part I, results show how the geology of the river and CDW recycled sands and the “total material finer than 75 μm” parameter can be correlated in order to explain the properties of mortars, as the cement content is kept constant. The variations in water requirement and physical and mechanical properties of mortars were analyzed, namely drying shrinkage, compressive strength, tensile strength and compressive elastic modulus. The performance of the renderings will be discussed in Part II of this paper.     

Effect of moisture and temperature on the mechanical properties of concrete

Concrete mechanical properties are determined under laboratory conditions of ideal air temperatures between 20 and 22 °C and relative humidity between 40% and 60%. This paper describes the development of concrete mechanical properties when cured under different environmental conditions. Tests to measure modulus of elasticity, compressive strength, and split tensile strength were conducted at varying temperatures and humidity conditions to examine their effects on normal concrete. An environmental chamber was constructed in the laboratory using available materials. The chamber works in conjunction with a freezer to provide chilled air and a heat gun to provide hot air. The heating and cooling functions were controlled via a microcontroller. The moisture content in the concrete specimens was controlled by massing the specimens. The results indicate that concrete strength and modulus of elasticity are inversely related to temperature as well as moisture content in the concrete. Concrete modulus of elasticity was directly related to concrete compressive strength in both temperature and moisture testing. Mathematical formulas were developed for modulus of elasticity, compressive strength, tensile strength, and Poisson’s ratio.     

Comparison on efficiency factors of F and C types of fly ashes

Fly ashes are obtained from thermal power plants and they are pozzolanic materials, which can act as partial replacement material for both portland cement and fine aggregate. With their economical advantages and potential for improving fresh and hardened concrete performance, they have some benefits for using in concrete industry. In this study, the objective was to find the efficiency factors of Turkish C and F-type fly ashes and to compare their properties. Three different cement dosages were used (260, 320, 400 kg/m³), two different ratios (10% and 17%) of cement reduced from the control concretes and three different ratios (depending on cement reduction ratio) of fly ash were added into the mixtures. At the ages of 28 and 90 days, compressive strength, modulus of elasticity and ultrasound velocity tests were carried out. From the compressive strength results, the k efficiency factors of C and F-type fly ashes were obtained. As a result, it is seen that efficiency factors of the concrete produced by the replacement of F and C type fly ashes with cement increase with the increase in cement dosage and concrete age.     

Strength and deformability of waste tyre rubber-filled reinforced concrete columns

This study aims to investigate the efficiency of waste tyre rubber-filled concrete to improve the deformability and energy absorption capacity of RC columns by considering different concrete compressive strength, size of waste tyre rubber particles and rubber content. Twelve column specimens were tested using concrete of compressive strength 24 and 28 MPa mixed with 0.6 and 1 mm tyre rubber particles. For each concrete batch, 27 control specimens were prepared to examine the concrete properties. Using waste tyre rubber-filled concrete leads to a slightly lower compressive strength and modulus of elasticity, but the curvature ductility can increase up to 90%. It is concluded that this type of concrete can offer good energy dissipation capacity and ductility, which makes it suitable for seismic applications.