Utilization of bagasse ash as a pozzolanic material in concrete

The physical properties of concrete containing ground bagasse ash (BA) including compressive strength, water permeability, and heat evolution, were investigated. Bagasse ash from a sugar factory was ground using a ball mill until the particles retained on a No. 325 sieve were less than 5wt%. They were then used as a replacement for Type I Portland cement at 10, 20, and 30wt% of binder. The water to binder (W/B) ratio and binder content of the concrete were held constant at 0.50 and 350 kg/m³, respectively.The results showed that, at the age of 28 days, the concrete samples containing 10–30% ground bagasse ash by weight of binder had greater compressive strengths than the control concrete (concrete without ground bagasse ash), while the water permeability was lower than the control concrete. Concrete containing 20% ground bagasse ash had the highest compressive strength at 113% of the control concrete. The water permeability of concrete decreased as the fractional replacement of ground bagasse ash was increased. For the heat evolution, the maximum temperature rise of concrete containing ground bagasse ash was lower than the control concrete. It was also found that the maximum temperature rise of the concrete was reduced 13, 23, and 33% as compared with the control concrete when the cement was replaced by ground bagasse ash at 10, 20, and 30wt% of binder, respectively. The results indicate that ground bagasse ash can be used as a pozzolanic material in concrete with an acceptable strength, lower heat evolution, and reduced water permeability with respect to the control concrete.     

Filler effect and pozzolanic reaction of ground palm oil fuel ash

This research examines the compressive strength of mortar and how the filler effect and pozzolanic reaction of ground palm oil fuel ash (POFA) contribute to this strength. POFA and river sand were ground to three different particle sizes and used to replace Type I Portland cement at 10–40% by weight of binder to cast the mortar. The compressive strengths of ground POFA and ground river sand mortars were determined at various ages between 7 and 90 days. The results showed that the compressive strength of mortar due to the filler effect of ground river sand was nearly constant during the 7–90 day period for a specified replacement rate of cement. However, the compressive strength of mortar due to the filler effect tended to increase slightly with increased cement replacement. The pozzolanic reaction of ground POFA increased with increasing particle fineness of ground POFA, replacement rate of cement, and age of the mortar. The compressive strength contribution from the pozzolanic reaction of ground POFA was much more pronounced than the contribution from the filler effect when the smallest sizes of both materials were considered.     

Influence of activator on the strength and drying shrinkage of alkali-activated slag mortar

The development of new binders, as an alternative to traditional cement, by the alkaline activation of industrial by-products (i.e. ground granulated slag and fly ash) is an ongoing research topic in the scientific community [Puertas F, Amat T, Jimenez AF, Vazquez T. Mechanical and durable behaviour of alkaline cement mortars reinforced with polypropylene fibres. Cem Concr Res 2003;33(12): 2031–6]. The aim of this study was to investigate the feasibility of using and alkaline activated ground Turkish slag to produce a mortar without Portland cement (PC).Following the characterization of the slag, mortar specimens made with alkali-activated slag were prepared. Three different activators were used: liquid sodium silicate (LSS), sodium hydroxide (SH) and sodium carbonate (SC) at different sodium concentrations. Compressive and flexural tensile strength of alkali-activated slag mortar was measured at 7-days, 28-days and 3-months. Drying shrinkage of the mortar was measured up to 6-months. Setting times of the alkali-activated slag paste and PC paste were also measured.Setting times of LSS and SH activated slag pastes were found to be much slower than the setting time of PC paste. However, slag paste activated with SC showed similar setting properties to PC paste.LSS, SH and SC activated slag mortar developed 81, 29, and 36 MPa maximum compressive strengths, and 6.8, 3.8, and 5.3 MPa maximum flexural tensile strengths at 28-days. PC mortar developed 33 MPa compressive strength and 5.2 MPa flexural tensile strength. LSS and SH activated slag mortars were found to be more brittle than SC activated slag and PC mortars.Slag mortar made with LSS had a high drying shrinkage, up to six times that of PC mortar. Similarly, slag mortar made with SH had a shrinkage up to three times that of PC mortar. However, SC activated slag mortar had a lower or comparable shrinkage to PC mortar. Therefore, the use of SC as an activator for slag mortar is recommended, since it results in adequate strength, similar setting times to PC mortar and comparable or lower shrinkage.     

Effect of Granulated Blast Furnace Slag and fly ash addition on the strength properties of lightweight mortars containing waste PET aggregates

In this work, the effect of Granulated Blast Furnace Slag (GBFS) and fly ash (FA) addition on the strength properties of lightweight mortars containing waste Poly-ethylene Terephthalate (PET) bottle aggregates was investigated. Investigation was carried out on three groups of mortar specimens. One made with only Normal Portland cement (NPC) as binder, second made with NPC and GBFS together and, third made with NPC and FA together. The industrial wastes mentioned above were used as the replacement of cement on mass basis at the replacement ratio of 50%. The size of shredded PET granules used as aggregate for the preparation of mortar mixtures were between 0 and 4 mm. The waste lightweight PET aggregate (WPLA)–binder ratio (WPLA/b) was 0.60; the water–binder (w/b) ratios were determined as 0.45 and 0.50. The dry unit weight, compressive and flexural–tensile strengths, carbonation depths and drying shrinkage values were measured and presented. The results have shown that modifying GBFS had positive effects on the compressive strength and drying shrinkage values (after 90 days) of the WPLA mortars. However, FA substitution decreased compressive and flexural–tensile strengths and increased carbonation depths. Nevertheless a visible reduction occurred on the drying shrinkage values of FA modifying specimens more than cement specimens and GBFS modified specimens. The test results indicated that, GBFS has a potential of using as the replacement of cement on the WPLA mortars by taking into consideration the characteristics. But using FA as a binder at the replacement ratio of 50% did not improve the overall strength properties. Although it was thought that, using FA as binder at the replacement ratio of 50% for the aim of production WPLA concrete which has a specific strength, would provide advantages of economical and ecological aspects.     

Freeze–thaw resistance of blended cements containing calcined paper sludge

This work deals with the frost resistance of blended cements containing calcined paper sludge (source for metakaolin) as partial Portland cement replacements. Freeze–thaw tests were performed on blended cement mortars containing 0%, 10% and 20% waste paper sludge calcined at 650 °C for 2 h. Cement mortar specimens were exposed to freezing and thawing cycles until the relative dynamic modulus of elasticity fell below 60%. The performance of the cement mortars was assessed from measurements of weight, ultrasonic pulse velocity, compressive strength, mercury intrusion porosimetry and SEM. Failure of the control cement mortar occurred before 40 freeze/thaw cycles, while cement mortar containing 20% calcined paper sludge failed after 100 cycles. After 28 and 62 freezing and thawing cycles, cement blended with 10% and 20% calcined paper sludge exhibited a smaller reduction in compressive strength than the control cement.     

Effects of curing regimes and cement fineness on the compressive strength of ordinary Portland cement mortars

Curing techniques and curing duration have crucial effects on the strength and other mechanical properties of mortars. Proper curing can protect against moisture loss from fresh mixes. The objective of this experimental work is to examine the compressive strength of ordinary Portland cement mortars (OMs) under various curing regimes and cement fineness. Six different curing methods including water, air, water heated, oven heated, air–water, and water–air were applied to the specimens and also six groups of mortars were used. The results showed that the highest and lowest compressive strengths are attributed to the specimens of OPC mortar water cured using grounded OPC for duration of 6 h (OM–G6–wc) and OPC mortar air cured under room temperature with oven heated after demoulding of the specimens at 60 °C for duration of 20 h (OM–OH–ac), respectively. The maximum levels obtained of compressive strengths at 7, 28, and 90 days are 57.5, 70.3, and 76.0 MPa, respectively.     

Influence of fine tailings on polyester mortar properties

The purpose of this study is to examine the basic properties of polyester mortars using a fine tailings (FT) from an abandoned mine as a filler. FT with sizes of 10–69 μm is obtained through the centrifugal separation of tailing (TA), and tested for such basic properties, as particle shape, fineness of size distribution, liquid resin absorption, and heavy metal leaching. Polyester mortars with FT and ground calcium carbonate (GC) are prepared with various filler-(filler + binder) ratios and replacements of GC with FT, and tested for working life, flexural and compressive strengths, and chemical corrosion resistance. As a result, FT has almost the same properties as GC in terms of particle shape, fineness of size and liquid resin absorption. The working life of polyester mortars is prolonged with an increased filler-(filler + binder) ratio and replacement of GC with FT. From the vantagepoint of the strength development of the polyester mortars with FT, it is recommended that the filler-(filler + binder) ratio and replacement of GC with FT should be controlled at 50% or less. Mass and strength changes are generally lower in mortars containing FT than in those containing GC in all chemical solutions.     

Influence of pozzolan from various by-product materials on mechanical properties of high-strength concrete

This paper presents experimentally investigated the effects of pozzolan made from various by-product materials on mechanical properties of high-strength concrete. Ground pulverized coal combustion fly ash (FA), ground fluidized bed combustion fly ash (FB), ground rice husk–bark ash (RHBA), and ground palm oil fuel ash (POFA) having median particle sizes less than 11 μm were used to partially replace Portland cement type I to cast high-strength concrete. The results suggest that concretes containing FA, FB, RHBA, and POFA can be used as pozzolanic materials in making high-strength concrete with 28-day compressive strengths higher than 80 MPa. After 7 days of curing, the concretes containing 10–40% FA or FB and 10–30% RHBA or POFA exhibited higher compressive strengths than that of the control concrete (CT). The use of FA, FB, RHBA, and POFA to partially replace Portland cement type I has no significant effect on the splitting tensile strength and modulus of elasticity as compared to control concrete or silica fume concretes. This results suggest that the by-products from industries can be used to substitute Portland cement to produce high-strength concrete without alteration the mechanical properties of concrete.     

Properties of cement mortars containing clinoptilolite as a supplementary cementitious material

This paper presents a study of the properties and behavior of cement mortar with clinoptilolite which is one of the most common zeolite minerals found in nature. Six mortar mixtures were prepared by replacing the Portland cement with 0%, 5%, 10%, 15%, 20% and 30% clinoptilolite by weight. Test results showed that water demand, soundness and setting times of the cement pastes increased with the increase of clinoptilolite content. Compressive and flexural strength of the mortars containing clinoptilolite were higher than the control mixture. Dry unit weight of the mortars with clinoptilolite was lower than the control mortar. Clinoptilolite replacement decreased water absorption and porosity of the mortars. The control mortar showed less durability to carbonation compared to the mortars made with clinoptilolite at the end of carbonation tests. Freeze–thaw resistance of the mortars containing 5% clinoptilolite was higher than control mortar. The effect of clinoptilolite incorporation on high-temperature resistance seemed to be dependent on amount of clinoptilolite, temperature level, and the cooling method.     

Effect of fly ash addition on the mechanical properties of tile adhesive

Statistical relationship between various strengths of tile adhesives in which cement or sand was partially replaced with fly ash was studied. A low-lime fly ash was used in five different replacement levels from 5% to 30% by weight of either cement or sand. The tensile adhesion, flexural and compressive strengths of adhesives were determined at 2, 7 and 28 days. In small substitution levels, sand replacement increased the tensile adhesion strength. No strong relationship was found between tensile adhesion strength and flexural or compressive strength of the specimens in which the fly ash was used as sand replacement (r < 0.659). Strong relationship was observed between the same properties when fly ash was used as cement replacement (r > 0.896). Flexural and compressive strength values showed quite strong relationship (r > 0.949). This may be due to the fact that both of these strength values were obtained on the same specimens.     

Effect of palm oil fuel ash fineness on the microstructure of blended cement paste

This paper presents the effect of palm oil fuel ash fineness on the microstructure of blended cement paste. Palm oil fuel ash (POFA) was ground to two different finenesses. Coarse and high fineness palm oil fuel ash, with median particle sizes of 15.6 and 2.1 μm, respectively, were used to replace ordinary Portland cement (OPC) at 0%, 20% and 40% by binder weight. A water to binder (W/B) ratio of 0.35 was used for all blended cement pastes. The amorphous ground palm oil fuel ash was characterized by the Rietveld method. The compressive strength, thermogravimetric analysis and pore size distribution of the blended cement pastes were investigated. The test results indicate that the ground palm oil fuel ash was an amorphous silica material. The compressive strengths of the blended cement pastes containing coarse POFA were as high as that of OPC cement paste. Blended cement paste with high fineness POFA had a higher compressive strength than that with coarse POFA. The blended cement pastes containing 20% of POFA with high fineness had the lowest total porosity. The Ca(OH)₂ contents of blended cement paste containing POFA decreased with increasing replacement of POFA and were lower than those of the OPC cement paste. In addition, the POFA fineness had an effect on the reduction rate of Ca(OH)₂. Furthermore, the critical pore size and average pore size of blended cement paste containing POFA were lower than those of the OPC cement paste. The incorporation of high fineness POFA decreased the critical pore size and the average pore size of blended cement paste as compared to that with coarse POFA.     

Production of low cost self compacting concrete using bagasse ash

Self compacting concrete (SCC) is a development of conventional concrete, in which the use of vibrator for compaction is no more required. This property of self compacting concrete has made its use more attractive all over the world. But its initial higher supply cost over conventional concrete, has hindered its application to general construction. Therefore, for producing low cost SCC, it is prudent to look at the alternates to help reducing the SSC cost. This research is aimed at evaluating the usage of bagasse ash as viscosity modifying agent in SCC, and to study the relative costs of the materials used in SCC.In this research, the main variables are the proportion of bagasse ash, dosage of superplasticizer for flowability and water/binder ratio. The parameters kept constant are the amount of cement and water content.Test results substantiate the feasibility to develop low cost self compacting concrete using bagasse ash. In the fresh state of concrete, the different mixes of concrete have slump flow in the range of 333 mm to 815 mm, L-box ratio ranging from 0 to 1 and flow time ranging from 1.8 s to no flow (stucked). Out of twenty five different mixes, five mixes were found to satisfy the requirements suggested by European federation of national trade associations representing producers and applicators of specialist building products (EFNARC) guide for making self compacting concrete. The compressive strengths developed by the self compacting concrete mixes with bagasse ash at 28 days were comparable to the control concrete. Cost analysis showed that the cost of ingredients of specific self compacting concrete mix is 35.63% less than that of control concrete, both having compressive strength above 34 MPa.     

Use of palm oil fuel ash as a supplementary cementitious material for producing high-strength concrete

The objective of this study is to investigate the use of ground palm oil fuel ash with high fineness (GPA) as a pozzolanic material to produce high-strength concrete. Samples were made by replacing Type I Portland cement with various proportions of GPA. Properties such as the compressive strength, drying shrinkage, water permeability, and sulfate resistance, were then investigated. After aging for 28 days, the compressive strengths of these concrete samples were found to be in the range of 59.5–64.3 MPa. At 90-day the compressive strength of concrete containing GPA 20% was as high as 70 MPa. The drying shrinkage and water permeability were lower than those of high-strength concrete made from Type I Portland cement. When the concrete samples were immersed in a 10% MgSO₄ solution for 180 days, the sulfate resistance in terms of the expansion and loss of compressive strength was improved. The results indicated that GPA is a reactive pozzolanic material and can be used as a supplementary cementitious material for producing high-strength concrete.     

Improving hydraulic properties of lime–rice husk ash (RHA) binders with metakaolin (MK)

To improve long-term hydraulic properties of binders from RHA and lime, 25–75% MK was added to RHA. Binders were formulated and properties were compared to that containing RHA or MK as only pozzolans. The lime–pozzolan ratio was 1:3. The properties tested after 7, 28 and 56 days were: absolute density and fineness of the binders, initial setting time, chemical and mineralogical composition of hydrated binders, flexural and compressive strengths and water absorption of mortars. The micrographs of the hardened binder pastes at 56 days permitted to evaluate the densification of different matrixes and the development of pores. From the results obtained, it was concluded that, MK increased the density of mixtures and decreased their grindability. The presence of MK decreased the SiO₂ content of binders and increases their Al₂O₃ and Fe₂O₃ contents. Calcium-silicate hydrates (CSH) gel and gehlenite (C₂ASH₈) were the main phases formed during the pozzolanic reaction in the presence of MK. No reduction in flexural and compressive strengths was observed after 28 days for binders containing MK. The mixture of 25% MK and 75% RHA which is recommended gave flexural and compressive strengths higher than binder with RHA or MK as the only pozzolan. Water absorption of mortars was less than 20%.     

Performance of limestone cement mortars in a high sulfates environment

With the aim of studying the influence of cement composition on resistance in high sulfates environment, standard mortars have been produced using ordinary Portland cement (CEM I – 32.5) and limestone cement with 35% limestone (CEM II/B-LL – 32.5). The pore size distribution of the cement pastes was measured. The mortars were immersed in a 5% Na₂SO₄ solution at 20 °C for 1.5 years and the caused deterioration was been visually observed at a regular basis. Furthermore, the mortars expansion was being estimated by measuring the change of length. At the end of the experiment the compressive strength of the mortars was measured. The deterioration products of the mortars have been identified by means of X-ray diffraction, optical microscopy and environmental scanning electron microscopy. The limestone cement based mortar presented cracking that started at the age of 6 months and continued throughout the experiment. It also displayed high expansion after 250 days of immersion in a 5% Na₂SO₄ caused, as proved using the analytical techniques, by the formation of gypsum and ettringite. Concluding, the cement with 35% limestone did not perform as well as ordinary Portland cement under the most aggressive laboratory conditions. Hence, it is obvious that the addition of limestone in the cement leads to a totally different behaviour than Portland cement with respect to the resistance in high sulfates environment.     

Comparison on efficiency factors of F and C types of fly ashes

Fly ashes are obtained from thermal power plants and they are pozzolanic materials, which can act as partial replacement material for both portland cement and fine aggregate. With their economical advantages and potential for improving fresh and hardened concrete performance, they have some benefits for using in concrete industry. In this study, the objective was to find the efficiency factors of Turkish C and F-type fly ashes and to compare their properties. Three different cement dosages were used (260, 320, 400 kg/m³), two different ratios (10% and 17%) of cement reduced from the control concretes and three different ratios (depending on cement reduction ratio) of fly ash were added into the mixtures. At the ages of 28 and 90 days, compressive strength, modulus of elasticity and ultrasound velocity tests were carried out. From the compressive strength results, the k efficiency factors of C and F-type fly ashes were obtained. As a result, it is seen that efficiency factors of the concrete produced by the replacement of F and C type fly ashes with cement increase with the increase in cement dosage and concrete age.     

The effect of elevated temperatures on corroded and uncorroded reinforcement embedded in mortar

In this study, the alterations at the reinforcement steels embedded in corroded and not corroded reinforcement mortar specimens after high temperatures were investigated. These reinforced mortar specimens with 3 cm and 5 cm covers were first exposed to 20, 100, 200, 300, 500 and 800 °C temperatures. Subsequently, to determine the mechanical properties tensile tests were applied on the steels taken out of these mortar specimens. With the tensile tests performed stress–strain curves of the steel bars exposed to several temperatures were obtained. Besides, yield and ultimate strengths of the steel bars were also determined. It is obtained that, high temperatures affected the mechanical properties of reinforcement steel considerably negatively. Results of the study have shown that the larger the covers are the better the steel bars are protected against high temperatures.     

Use of mineral admixtures for enhanced resistance against sulfate attack

The effect of mineral admixtures such as nano silica, micro silica, fly ash and ground granulated blast furnace slag on the expansion of mortar bars caused by internal and external sulfate attack was investigated. According to data recorded through 12 months, all of the mineral additives, particularly slag, have significantly reduced the expansions caused by sulfate attack. It was shown that, the effectiveness of nano silica was also very significant. When used with sulfate contaminated sands, high sulfate resistant mixtures were produced with 4–6% nano silica replacement ratios. In the case of external sulfate attack, however, only 2% nano silica is most likely enough for keeping the expansions below 0.03% after 12 months.     

Investigation of the physico-chemical and microscopic properties of Ottoman mortars from Erzurum (Turkey)

Ottoman mortar is the long-established binding material used for centuries and there are many historical buildings as evidence of its use by Ottomans in Erzurum (Eastern Turkey). The physico-chemical and microscopic properties of the Ottoman mortars in Erzurum have been studied in detail as part of an investigation of the mineral raw materials present in the territory of Turkey. For this purpose, SEM, XRD and EDS analyses of six main types of mortars were carried out showing the presence of organic fibers and calcite, quartz and muscovite minerals. The chemical analyses of the specimens showed that higher SiO₂ + Al₂O₃ + Fe₂O₃ contents yielded in higher values of hydraulicity and cementation indices. A significant result of this investigation was that mortars with higher hydraulicity and cementation indices had higher compressive strengths. Most probably this is the main reason why historical Ottoman buildings were resistant against serious earthquakes.     

Concrete cover effect on reinforced concrete bars exposed to high temperatures

The mechanical properties of structural reinforcement steel have been investigated after the exposure to high temperatures. Plain steel, reinforcing steel bars embedded into mortar and plain mortar specimens were prepared and exposed to 20, 100, 200, 300, 500, 800 and 950 °C temperature for 3 h individually. The S420 deformed steel bars with diameters of ∅10, ∅16 and ∅20 were used. The mortar was prepared with CEM I 42.5 N cement and fly ash. The tension tests on reinforcements taken from cooled specimens were performed, and the variations in yield strength, ultimate strength and in resilience of three different dimensioned reinforcements were determined. A cover of 25 mm provides protection against high temperatures up to 400 °C. The high temperature exposed plain steel and the steel with 25-mm cover has the same characteristics when the reinforcing steel is exposed to a temperature 250 °C above the exposure temperature of plain steel.