Formation of intermetallic compounds in the Cr–Al–Si ternary system

The microstructure and composition of binary and ternary intermetallics have been studied in ternary diffusion couples of Cr and an Al–Si eutectic alloy. The ternary intermetallic always formed in the liquid part of the diffusion couple as a dendritic structure. Two intermetallics compounds, CrSi₂ and Cr₅Si₃, of the Cr–Si binary system have been observed. The CrSi₂ intermetallic has a high solubility of up to 20 at.% Al and forms as faceted plates. A number of intermetallics, namely, CrAl₇, Cr₂Al₁₁, CrAl₄, Cr₄Al₉, Cr₅Al₈ and Cr₂Al, of the Cr–Al system have been observed. The solubility of Si varies from as low as 0.8 at.% in Cr₂Al to as high as 9 at.% in Cr₄Al₉. A schematic of the reaction scheme of the Cr–Al–Si system is presented. This has been based on the observed microstructure and composition of phases.     

Synthesis of in situ Al–TiB2 composites using stir cast route

When elemental Ti and B powders were added to molten Al at above 1000°C, fine in situ TiB₂ particulates were formed through Al–Ti–B exothermic reaction. By optimising the nucleation of TiB₂, the tensile and yield strengths of a synthesised Al–15V_f%TiB_s composite were twice that of matrix material. Modification of Al-matrix with 4.5 wt%Cu tripled the tensile and yield strengths at peak-aged condition. Owing to the co-presence of brittle Al₃Ti flakes with TiB₂ particles in the composites synthesised by the Al–Ti–B system, ductility was reduced to 68% and 84% in composites with Al- and Al–Cu matrices, respectively. When the (Ti + B) mixture was incorporated with 3 wt%C, TiB₂ and TiC reinforcing phases were simultaneously produced in the composite with Al–Cu matrix. Such an approach reduced Al₃Ti compound in the composite considerably. Although the presence of Cu in the composite was found to promote the formation of Al₃Ti, its effect on the fluidity caused the melt recovery to increase from 33% to 52%.     

Probabilistic modeling of fatigue crack growth in Ti–6Al–4V

This paper proposes an approximate approach to efficient estimation of some variabilities caused by the material microstructural inhomogeneities. The approach is based on the results of a combined experimental and analytical study of the probabilistic nature of fatigue crack growth in Ti–6Al–4V. A simplified experimental fracture mechanics framework is presented for the determination of statistical fatigue crack growth parameters from two fatigue tests. The experimental studies suggest that the variabilities in long fatigue crack growth rate data and the Paris coefficient are well described by the log-normal distributions. The variabilities in the Paris exponent are also shown to be well characterized by a normal distribution. The measured statistical distributions are incorporated into a probabilistic fracture mechanics framework for the estimation of material reliability. The implications of the results are discussed for the probabilistic analysis of fatigue crack growth.     

Thermal analysis and solidification pathways of Mg–Al–Ca system alloys

Mg–Al–Ca alloys are creep resistant magnesium alloys with high application potentials. The solidification pathways and microstructure formation in this alloy system are still under discussion. In this paper, the solidification behavior of AZ91 and AM50 with Ca addition (AZC91x and AMC50x alloys) was investigated by a computer-aided cooling curve analysis (CA-CCA) system. Microstructure and phase identification were carried out by SEM and EDX analysis. The results show that the Ca-containing phase formation mainly depends on Ca content and Ca/Al ratio. With increasing the Ca/Al ratio these phases transform from Al₂Ca to (Mg, Al)₂Ca and Mg₂Ca. Moreover, Ca addition decreases the liquidus temperature of Mg–Al alloys, but influences the solidus temperature in a more complex way. Increasing the Ca content also decreases the solid fraction at which dendrite coherency occurs. The relationship between solidification interval, dendrite coherency point, formation of Ca-containing phases and hot tearing is also discussed.     

Secondary dendrite arm spacing and solute redistribution effects on the corrosion resistance of Al–10 wt% Sn and Al–20 wt% Zn alloys

In general, aluminum alloys provide the most significant part of all shaped casting manufactured. An optimum range of properties can be obtained as a function of different cooling rate processes, such as sand, plaster, investment, permanent molds and die castings. It is well known that the dendritic network affects not only the mechanical properties but also the corrosion resistance. However, the literature is scarce on reports concerning the influences of dendrite arm spacing on corrosion resistance and mechanical behavior. The aim of this study is to investigate the influence of as-cast microstructure features, i.e., dendrite arm spacing and solute redistribution on the corrosion resistance of samples of aluminum alloys. In order to investigate the electrochemical behavior of solute and solvent of different aluminum systems, samples with the same order of magnitude of dendritic spacings were analyzed to permit comparison between Al–10 wt% Sn and Al–20 wt% Zn alloys. A casting water-cooled assembly promoting upward directional solidification was used in order to obtain controlled casting samples of these alloys. In order to characterize the dendritic structure, longitudinal sections from the directionally solidified specimens were analyzed by using optical and electronic microscopy techniques. The corrosion resistance was analyzed by both the electrochemical impedance spectroscopy technique and Tafel extrapolation method conducted in a 3% NaCl solution at room temperature. Although both systems present an Al-rich dendritic matrix, different responses to corrosive action as a function of dendritic spacing have been detected.     

Fatigue behaviour of monotectoid-based Zn–Al–Cu alloys in 3.5% NaCl and 1% HCl solutions

One binary Zn–40Al and three Zn–40Al-based ternary alloys containing 1%, 3%, and 5% Cu were produced by permanent mold casting. Their fatigue behavior was investigated in 3.5% NaCl and 1% HCl solutions by a rotary bending fatigue test machine at a frequency of 33.3 Hz. The stress amplitude versus number of cycles to failure (S–N) curves of the alloys was plotted for both environments. Corrosion degradation factors of the alloys were determined. The corrosion environments reduced the fatigue strength and fatigue life of the alloys considerably. However, acid solution was found to be more detrimental for these alloys than the salt water. In addition, copper content was found to be less effective on the fatigue strength and fatigue life of the alloys in both salt water and acid solution than it was in air. Corrosion degradation factor of the alloys increased with increasing copper content up to approximately 3%, above which it decreased as the copper content increased. It was also shown that the fatigue data obtained from the monotectoid-based Zn–Al–Cu alloys in the corrosive environments obey the Basquin's law.     

Long crack growth behavior of implant material Ti–5Al–2.5Fe in air and simulated body environment related to microstructure

The fatigue crack propagation behavior of Ti–5Al–2.5Fe with various microstructures for biomedical applications was investigated in air and in a simulated body environment, Ringer's solution, in comparison with that of Ti–6Al–4V ELI and that of SUS 316L stainless steel. The crack propagation rate, da/dN, of Ti–5Al–2.5Fe in the case of each microstructure is greater than that of the Widmanstätten structure in Ti–6Al–4V ELI in air whereas da/dN of Ti–5Al–2.5Fe is nearly equal to that of the equiaxed structure in Ti–6Al–4V ELI in air when da/dN is plotted versus the nominal cyclic stress intensity factor range, ΔK. da/dN of the equiaxed structure and that of the Widmanstätten structure in Ti–5Al–2.5Fe are nearly the same in air when da/dN is plotted versus ΔK. da/dN of Ti–5Al–2.5Fe is nearly equal to that of SUS 316L stainless steel in the Paris Law region, whereas da/dN of Ti–5Al–2.5Fe is greater than that of SUS 316L stainless steel in the threshold region in air, when da/dN is plotted versus ΔK. da/dN of Ti–5Al–2.5Fe or Ti–6Al–4V ELI is nearly the same in air and in Ringer's solution when da/dN is plotted versus the effective cyclic stress intensity factor range, ΔK_eff, whereas da/dN of Ti–5Al–2.5Fe or Ti–6Al–4V ELI is greater in Ringer's solution than in air when da/dN is plotted versus ΔK.     

Deformation behavior and microstructural evolution during the semi-solid compression of Al–4Cu–Mg alloy

The effects of the process parameters, including deformation temperature and strain rate, on the deformation behavior and microstructure of an Al–4Cu–Mg alloy, have been investigated through isothermal compression. Experiments were conducted at deformation temperatures of 540 °C, 560 °C, and 580 °C, strain rates of 1 s⁻¹, 1×10⁻¹ s⁻¹, 1×10⁻² s⁻¹, and 1×10⁻³ s⁻¹, and height reductions of 20%, 40%, and 60%. The experimental results show that deformation temperature and strain rate have significant effect on the peak flow stress. The flow stress decreases with an increase of deformation temperature and/or a decrease of the strain rate. Above a critical value of the deformation temperature, the flow stress quickly reaches a steady value. Experimental materials A and B have equiaxed and irregular grains, respectively, prior to deformation. The microstructures vary with the process parameters in the semi-solid state. For material B, the irregular grains transform to equiaxed grains in the process of semi-solid deformation, which improves the deformation behavior.     

Electrochemical corrosion properties of Ti–6Al–4V implant alloy in the biological environment

The electrochemical corrosion behavior of Ti–6Al–4V implant alloy was investigated in three biological solutions, i.e. urine, serum and joint fluid. The corrosion properties of Ti–6Al–4V implant alloys were examined by using electrochemical techniques, such as the potentiodynamic method, cyclic voltammetry, electrochemical impedance spectroscopy (EIS). The electrochemical corrosion characteristics of Ti–6Al–4V implant alloys in three biological solutions were measured in terms of the corrosion potential (E_corr), the corrosion current density (i_corr), and ac polarization resistance (R_p). The corrosion kinetic parameters were calculated from both the Tafel plot analyses and EIS analyses. The dependence of impedance versus potentials was studied at 37 °C at various offset potentials in three biological solutions. The ac circuit model for Ti–6Al–4V implant alloy at corrosion interface in biological solution was proposed, which was based on a simple Randles equivalent circuit. It was found that the Ti–6Al–4V implant alloy in three biological solutions showed a characteristic of a capacitive behavior. The experimental results of Tafel plot analyses were found in good agreement with that of EIS analyses.     

Surface hardening of biomedical Ti–29Nb–13Ta–4.6Zr and Ti–6Al–4V ELI by gas nitriding

The microstructure and hardness near the surface of a biomedical titanium alloy, Ti–29Nb–13Ta–4.6Zr (TNTZ), subjected to gas nitriding at 1023–1223 K was investigated in comparison with the conventional biomedical Ti–6Al–4V ELI (Ti64). After gas nitriding, the microstructure near the specimen surface was observed by optical microscopy, X-ray diffraction (XRD), Auger electron spectroscopy (AES), and X-ray photoelectron spectroscopy (XPS). In both alloys, two types of titanium nitrides (TiN and Ti₂N) are formed and the phase is precipitated by gas nitriding. Furthermore, the oxygen impurity in the gas nitriding atmosphere reacts with the titanium nitrides; thus, TiO₂ is formed at the outermost titanium nitride layer. The surface hardening was also evaluated by Vickers hardness measurement. The Vickers hardness near the surface of TNTZ and Ti64 increases significantly by gas nitriding.     

Catalytic CVD growth of Si–C and Si–C–O alloy films by using alkylsilane and related compounds

Cat-CVD method has been applied to the growth of Si–C and Si–C–O alloy thin films. Growth mechanism has been studied with emphasis on the effects of filament materials. Growth rates and alloy compositions were measured for W, Ta, Mo and Pt filaments at the filament temperatures ranging from 1300 to 2000 °C. Si_1−xC_x films with x ranging from 0.38 to 0.7 could be grown by using single molecule source Si(CH₃)₂H₂ (dimethylsilane). Si–C–O ternary alloy films was successfully prepared by using Si(OC₂H₅)₄ (tetraethoxysilane) and Si(CH₃)₂(OCH₃)₂ (dimethyldimethoxysilane) molecules.     

Expansion mechanism of alkali–dolomite and alkali–magnesite reaction

The aim of this paper is to give a better understanding of the mechanism of alkali–carbonate reaction, which is essential to solve this durability problem in concrete structures. After studying the microstructural and compositional changes of alkali–dolomite and magnesite reactions both in KOH solution and in cement paste under 150°C autoclaving condition, the authors proposed that the formation and growth of reaction products in a confined space generated the expansion force, which was responsible for alkali–carbonate reaction expansion.     

O Phase Precipitation and Variant Selection in Ti–22Al–25Nb Alloy during the Hot Shear Spinning

O phase precipitation and variant selection in Ti–22Al–25Nb alloy during the hot shear spinning are investigated using scanning electron microscope (SEM), electron backscattered second diffraction (EBSD), and transmission electron microscope (TEM). The results show that the random O phase precipitates from the B2 matrix during the hot shear spinning. With the increase of reduction ratio, the average thickness of O precipitates increases from ≈0.18 to ≈0.50 μm. Meanwhile, the O precipitates show various morphologies, including lamella, short rod, and sphere. Twelve O variants simultaneously form in the parent B2 phase and the orientation relationship between the B2–O phases is confirmed as [?111] B2//[1–10] O and (110) B2//(001) O. Different patterns of dislocation are also found in the B2 matrix, such as dislocation tangles, dislocation nets, and dislocation arrays. They play an important role in the variant selection of O precipitates, resulting in the different angled combinations of O variants. In addition, massive dislocation piles up along the O/B2 interface and some dislocation wall generates within the O phase, which are benefit for the globularization of O precipitates.

     

Crystal structure of the orthorhombic U2-Al4Mg4Si4 precipitate in the Al–Mg–Si alloy system and its relation to the β′ and β″ phases

The atomic structure of a common precipitate in the Al–Mg–Si system has been determined. It is isotypic with TiNiSi (space group Pnma) and contains four units of MgAlSi in a unit cell of size a = 0.675 nm, b = 0.405 nm, c = 0.794 nm. EDS analyses support the composition. A model was based on the atomic structure of the β′ precipitate, electron diffraction and high-resolution transmission electron microscopy (HRTEM) images. A quantum mechanical refinement of the model removed discrepancies between simulated and experimental diffraction intensities. Finally, a multi-slice least square refinement confirmed the structure. The structural relation with β″ is investigated. A similar Mg–Si plane also existing in β″ and β′, can explain most coherency relations between the precipitate phases and with matrix.     

The effect of grain size and composition on the fracture toughness of Ti–Al–Nb alloys undergoing stress-induced martensitic transformation

The effect of grain size and composition on the fracture toughness of Ti–Al–Nb alloys in β solution-treated condition was investigated. The fracture toughness of the alloys was found to increase with an increase in grain size initially, reach a maximum and subsequently decrease with further increase in grain size. This trend was attributed primarily to the effect of grain size on the enhancement of fracture toughness due to stress-induced martensitic transformation (SIMT) at the crack tip, which in turn can be related to the effect of grain size on trigger stress for SIMT. Alloys containing higher Al and Nb showed a higher toughness for the same grain size, which was also explained in terms of effect of composition on the trigger stress.     

不同原料合成SiC晶须的形貌结构特征和生长机理研究

分别以SiO2微粉和Si3N4为硅源,炭黑为碳源,氧化硼为催化剂,采用碳热还原法在1500℃氩气气氛下合成了SiC晶须。通过透射电镜和扫描电镜对所合成SiC晶须的形貌和晶体结构特征进行了分析。结果表明,采用两种硅源所合成的晶须均为β-SiC单晶,晶须的生长面为(111)面,生长方向为[111]方向。两种硅源所合成的晶须形貌特点存在较大差别,表明其合成SiC晶须的生长机理不同,VLS生长和螺旋位错的延伸生长可以分别用来解释以SiO2微粉为硅源和以Si3N4为硅源合成的晶须在形貌结构特征上的差别。     

Plastic deformation of Al13Fe4 particles in Al–Al13Fe4 by high-speed compression

Spray-formed Al–Fe alloys having undergone high-speed deformation were examined under a high-voltage electron microscope. Two types of specimens were examined; one containing fine Al₁₃Fe₄ particles, and the other containing large particles. In the former specimen, deformation is found to proceed in three patterns, depending on specimen thickness and strain rate: (1) without deformation of the Al₁₃Fe₄; (2) breaking of the Al₁₃Fe₄; or (3) melting of the Al₁₃Fe₄. Local melting is found to alter some of the Al₁₃Fe₄ particles, to impart five-fold symmetry in diffraction or an amorphous structure. In the latter specimen, introduction of glide dislocations enabled us to determine a shear system in the mc102 monoclinic c2/m crystal of Al₁₃Fe₄. On the bases of these observations, the mechanism of high-speed deformation is discussed while taking into account the highly stressed and/or heated states of Al₁₃Fe₄ embedded in Al matrix.