Remote Fabrication of DUPIC Fuel Pellets in a Hot Cell under Quality Assurance Program

The Korea Atomic Energy Research Institute (KAERI) has been developing the Direct Use of Spent Pressurized Water Reactor (PWR) Fuel in the CANada Deuterium Uranium (CANDU) Reactors (DUPIC) fuel fabrication technology since 1992, and the basic DUPIC fuel fabrication process was established in 2002. In order to demonstrate the robustness of the DUPIC fuel fabrication process through the irradiation test, it is important that a Quality Assurance (QA) program should be in place before a fabrication of the DUPIC fuel. Therefore, the Quality Assurance Manual (QM) for the DUPIC fuel was developed on the basis of the Canadian standard, CAN3-Z299.2-85. This manual describes the quality management system applicable to the activities performed for the DUPIC fuel fabrication at KAERI. In order to demonstrate the DUPIC fuel fabrication technology and produce qualified DUPIC fuel pellets, the process qualification tests were performed, which include three pre-qualification tests and three qualification tests. The characteristics of the DUPIC fuel pellets such as the sintered density, grain size, and surface roughness were measured and evaluated in accordance with the QA procedures. The optimum fabrication process of the DUPIC fuel pellet was also established based on the qualification results. Finally a production campaign was carried out to fabricate the DUPIC fuel pellets at a batch size of 1 kg following the QA program. As a result of the production campaign, qualified DUPIC fuel pellets were successfully produced and, therefore, the remote fuel fabrication technology of the DUPIC fuel pellet was demonstrated.     

Behaviour of fission gas in the rim region of high burn-up UO2 fuel pellets with particular reference to results from an XRF investigation

XRF and EPMA results for retained xenon from Battelle's high burn-up effects program are re-evaluated. The data reviewed are from commercial low enriched BWR fuel with burn-ups of 44.8–54.9 GWd/tU and high enriched PWR fuel with burn-ups from 62.5 to 83.1 GWd/tU. It is found that the high burn-up structure penetrated much deeper than initially reported. The local burn-up threshold for the formation of the high burn-up structure in those fuels with grain sizes in the normal range lay between 60 and 75 GWd/tU. The high burn-up structure was not detected by EPMA in a fuel that had a grain size of 78 μm although the local burn-up at the pellet rim had exceeded 80 GWd/tU. It is concluded that fission gas had been released from the high burn-up structure in three PWR fuel sections with burn-ups of 70.4, 72.2 and 83.1 GWd/tU. In the rim region of the last two sections at the locations where XRF indicated gas release the local burn-up was higher than 75 GWd/tU.     

Irradiation tests and post-irradiation examinations of DUPIC fuel

The technology of a DUPIC (Direct Use of spent PWR fuel In CANDU Reactors) fuel has been developed at KAERI for 10 years. To identify a robustness of the DUPIC fuel pellet, it has been irradiated for six times since August 1999 in HANARO. Among them, the first irradiation test was carried out with a simulated fuel. Therefore, a maximum burnup up to 6700 MWD/tHM was achieved through six irradiation tests of the DUPIC fuel. A remote instrumentation technology was also developed to obtain various on-line data including a centerline temperature and some remote devices had also been implemented. After irradiation tests of the DUPIC fuel, post-irradiation tests had been performed consecutively in the irradiation material examination facility (IMEF) at KAERI. A fuel performance code was also developed to compare the measured centerline temperatures for the fifth and the sixth irradiation tests.     

Utilization of spent PWR fuel-advanced nuclear fuel cycle of PWR／CANDU synergism

High neutron economy, on line refueling and channel design result in the unsurpassed fuel cycle flexi-bility and variety for CANDU reactors. According to the Chinese national conditions that China has both PWR and CANDU reactors and the closed cycle policy of reprocessing the spent PWR fuel is adopted, one of the advanced nu-clear fuel cycles of PWR/CANDU synergism using the reprocessed uranium of spent PWR fuel in CANDU reactor is proposed, which will save the uranium resource (-22.5%), increase the energy output (-41%), decrease the quantity of spent fuels to be disposed (-2/3) and lower the cost of nuclear poower, Because of the inherent flexibility of nuclearfuel cycle in CANDU reactor, and the low radiation level of recycled uranium(RU), which is acceptable for CANDU reactor fuel fabrication, the transition from the natural uranium to the RU can be completed without major modifica-tion of the reactor core structure and operation mode.It can be implemented in Qinshan Phase Ⅲ CANDU reactors with little or no requirement of big investment in new design. It can be expected that the reuse of recycled uranium of spent PWR fuel in CANDU reactor is a feasible and desirable strategy in China.     

CANDU堆先进燃料循环的展望

介绍ＣＡＮＤＵ堆的天然铀燃料循环以及最近开发的适合未来近期的先进燃料循环。高中子经济性,不停堆换料以及简单的燃料束设计,使得ＣＡＮＤＵ堆具有非常优良的燃料循环灵活性和多样性。     

PWR/CANDU联合核燃料循环研究

根据我国已拥有PWR和CANDU核电站的具体情况 ,提出一种PWR/CANDU联合核燃料循环的策略 ,即把压水堆的乏燃料后处理后的回收铀 (RU)用作为CANDU堆的核燃料 ,既可节约铀资源 ,提高燃料的能量输出 ,又减少了废燃料的处置量 ,可大大降低核电成本。由于CANDU堆对核燃料循环的固有灵活性 ,堆芯结构及运行方式不需作重大改变 ,即可完成从天然铀到RU的过渡。又由于RU较低的放射性活度 ,这对CANDU堆的燃料制造是可以接受的 ,因而只需对现有燃料制造生产线稍加屏蔽措施 ,对运输和运行中燃料管理操作等都勿须改变。因而这一策略是具有重大经济效益和吸引力的     

Comparative cost analysis of direct disposal versus pyro-processing with DUPIC in Korea

There are 20 nuclear reactors operating in Korea and four more are under construction. The spent nuclear fuel and radioactive wastes will be accumulated and an effective management must be introduced. In Korea, pyro-processing and Direct Use of spent PWR fuel In CANDU (DUPIC) are drawing attentions of many researchers and policy makers. However, cost comparison studies of each or both options against the direct disposal have not been adequately conducted. Therefore, the purpose of this study is to compare the fuel cycle strategy in cost terms. Based on mass balance of the Heavy Metal, cost of each process in the fuel cycle was considered. It was found that the pyro-processing-only cannot win against the direct disposal, but it can be compensated by adding DUPIC. Pyro-processing with DUPIC was cheaper by 925 M$ than the direct disposal. Further time-considered analysis will supplement this work with reasonable basis.     

An investigation on recycling the recovered uranium from electro-refining process in a CANDU reactor

Feasibility studies for recycling the recovered uranium from electro-refining process of pyroprocessing into a Canada Deuterium Uranium (CANDU) reactor have been carried out with a source term analysis code ORIGEN-S, a reactor lattice analysis code WIMS-AECL, and a Monte Carlo analysis code MCNPX. The uranium metal can be recovered in a solid cathode during an electro-refining process and has a form of a dendrite phase with about 99.99% expecting recovery purity. Considering some impurities of transuranic (TRU) elements and fission products in the recovered uranium, sensitivity calculations were also performed for the compositions of impurities. For a typical spent PWR fuel of 3.0 wt.% of uranium enrichment, 30 GWD/tU burnup and 10 years cooling, the recovered uranium exhibited an extended burnup up to 14 GWD/tU. And among the several safety parameters, the void reactivity at the equilibrium state was estimated 15 mk. Additionally, a simple sphere model was constructed to analyze surface dose rates with the Monte Carlo calculations. It was found that the recovered uranium from the spent PWR fuel by electro-refining process has a significant radioactivity depending on the impurities such as fission products.     

A subchannel analysis of DUPIC fuel bundle for the CANDU reactor

Thermal characteristics of the reference DUPIC fuel has been studied for its feasibility of loading in the CANDU reactor. Half of the DUPIC fuel bundle has been modeled for a subchannel analysis of the ASSERT-IV Code which was developed by AECL. From the calculated mixture enthalpy, equilibrium quality and void fraction distributions in subchannels of the fuel bundle, it is found that the gravity effect may be pronounced in the DUPIC fuel bundle when compared with the standard CANDU fuel bundle. The asymmetric distribution of the coolant in the fuel bundle is known to be undesirable since the minimum critical heat flux ratio can be reduced for a given value of the channel flow rate. On the other hand, the central region of the DUPIC fuel bundle has been found to be cooled more efficiently than that of the standard fuel bundle in the subcooled and the local boiling regimes due to the fuel geometry and the fuel element power changes. Based upon the subchannel modeling used in this study, the location of minimum critical heat flux ratio in the DUPIC fuel bundle turned out to be very similar to that of the standard fuel when the equivalent values of channel power and channel flow rate are used. From the calculated mixture enthalpy distribution at the exit of the fuel channel, it is found that the subchannel-wise mixture enthalpy and void fraction peaks are located in the peripheral region of the DUPIC fuel bundle while those are located in the central region of the standard CANDU fuel bundle. Reduced values of the channel flow rates were used to study the effect of channel flow rate variation. The effect of the channel flow reduction on different thermal-hydraulic parameters have been discussed. This study shows that the subchannel analysis for the horizontal flow is very informative in developing new fuel for the CANDU reactor.     

The reactor physics characteristics of a transuranic mixed oxide fuel in a heavy water moderated reactor

The reprocessing actinide materials extracted from spent fuel for use in mixed oxide fuels is a key component in maximizing the spent fuel repository utility. While fast spectrum reactor technologies are being considered in order to close the fuel cycle, and transmute these actinides, there is potential to utilize existing pressurized heavy water reactors such as the CANDU^®1 design to meet these goals. The use of current thermal reactors as an intermediary step which can burn actinide based fuels can significantly reduce the fast reactor infrastructure needed. This paper examines the features of actinide mixed oxide fuel, TRUMOX, in a typical CANDU nuclear reactor. The actinide concentrations used were based on extraction from 30 year cooled spent fuel and mixed with natural uranium in 4.75% actinide MOX fuel. The WIMS-AECL model of the fuel lattice was created and the two neutron group properties were transferred to RFSP in order to create a 3 dimensional time average full core model. The model was created with typical CANDU limits on bundle and channel powers and a burnup target of 45 MWd/kgHE. The TRUMOX fuel design achieved its goals and performed well under normal operations simulations. This effort demonstrated the feasibility of using the current fleet of CANDU reactors as an intermediary step in burning reprocessed spent fuel and reducing actinide burdens within the end repository. The recycling, reprocessing and reuse of spent fuels produces a much more sustainable and efficient nuclear fuel cycle using existing and proven reactor technologies.     

Dynamic analysis of a thorium fuel cycle in CANDU reactors

The thorium fuel recycle scenarios through a Canada deuterium uranium (CANDU) reactor have been analyzed for two types of thorium fuel: homogeneous ThO₂UO₂ and heterogeneous ThO₂UO₂–DUPIC fuels. The recycling was performed with dry process fuel technology which has a proliferation resistance. For the once-through fuel cycle model, the existing nuclear power plant construction plan was considered up to 2016, while the nuclear demand growth rate from the year 2016 was assumed to be 0%. After setting up the once-through fuel cycle model, a thorium fuelled CANDU reactor was modeled to investigate the fuel cycle parameters. In this analysis, the spent fuel inventory as well as the amount of plutonium, minor actinides and fission products for the multiple recycling fuel cycle were estimated and compared to those of a once-through fuel cycle.     

国产压水堆核电站40 GW•d/tU乏燃料棒金相检验

为评价国产燃料棒在较高燃耗水平下的辐照性能,在中国原子能科学研究院燃料与材料检验设施（303热室）对燃耗为40 GW•d/tU的国产压水堆核电站乏燃料棒进行了金相检验。检验内容包括芯块宏观与微观组织、包壳水侧腐蚀与氢化物分布、芯块-包壳相互作用状况等。金相检验结果表明：40 GW•d/tU燃耗下,芯块未发生明显的轮廓变化,气孔率为3.3%～5.8%,晶粒组织为等轴晶,平均晶粒尺寸为7.2 μm;Zr合金最大水侧氧化膜厚度为23 μm,氢化物分布和含量正常,最大氢含量约为150 μg/g,同时不同部位的包壳氢含量与水侧氧化膜厚度基本呈线性关系,水侧腐蚀处于正常水平;包壳内壁有局部轻微腐蚀,包壳与芯块之间存在间隙,未发生包壳与芯块相互作用情况。     

关于PWR及CANDU堆先进燃料管理策略的研究

阐述开展先进燃料管理策略研究的必要性与紧迫性。对我国秦山核电厂的燃料管理策略的改进进行了初步探讨,包括提高富集度延长循环长度、增大平均卸料燃耗、应用先进可靠毒物和低泄漏优化换料、改进燃料组件设计和适当提高功率等,并对可能取得的重大经济效益进行了讨论。提出研究ＰＷＲ的乏燃料在ＣＮＡＤＵ堆中应用及形成ＰＷＲ／ＣＡＮＤＵ联合燃料循环的可行性,以提高燃耗深度,增加能量输出,降低发电成本。     

Rapid aqueous release of fission products from high burn-up LWR fuel: Experimental results and correlations with fission gas release

Studies of the rapid aqueous release of fission products from UO₂ and MOX fuel are of interest for the assessment of the safety of geological disposal of spent fuel, because of the associated potential contribution to dose in radiological safety assessment. Studies have shown that correlations between fission gas release (FGR) and the fraction rapidly leached of various long-lived fission products can provide a useful method to obtain some of this information. Previously, these studies have been limited largely to fuel with burn-up values below 50 MWd/kg U. Collaborative studies involving SKB, Studsvik, Nagra and PSI have provided new data on short-term release of ¹³⁷Cs and ¹²⁹I for a number of fuels irradiated to burn-ups of 50–75 MWd/kgU. In addition a method for analysis of leaching solutions for ⁷⁹Se was developed. The results of the studies show that the fractional release of ¹³⁷Cs is usually much lower than the FGR covering the entire range of burn-ups studied. Fractional ¹²⁹I releases are somewhat larger, but only in cases in which the fuel was forcibly extracted from the cladding. Despite the expected high degree of segregation of fission gas (and by association ¹³⁷Cs and ¹²⁹I) in the high burn-up rim, no evidence was found for a significant contribution to release from the rim region. The method for ⁷⁹Se analysis developed did not permit its detection. Nonetheless, based on the detection limit, the results suggest that ⁷⁹Se is not preferentially leached from spent fuel.     

Modeling of fission gas swelling in LWR UO2 fuel under irradiation

An understanding of the behavior of fission gas in uranium dioxide (UO₂) fuel is necessary for the prediction of the performance of fuel rods under irradiation. A mechanistic model for matrix swelling by the fission gas in LWR UO₂ fuel is presented. The model takes into account intragranular and intergranular fission gas bubbles behavior as a function of irradiation time, temperature, fission rate and burn-up. The intragranular bubbles are assumed to be nucleated along the track of fission fragments, which play the dual role of creator and destroyer of intragranular bubbles. The intergranular bubble nuclei is produced until such time that a gas atom is more likely to be captured by an existing nucleus than to meet another gas atom and form a new nucleus. The capability of this model was validated by a comparison with the measured data of fission gas behavior such as intragranular bubble size, bubble density and total fuel swelling. It was found that the calculated intragranular bubble size and density are in reasonable agreement with the measured results in a broad range of average fuel burn-ups 6–83 GW d/tU. Especially, the model correctly predicts the fuel swelling up to a burn-up of about 70 GW d/tU.     

The economic effects of the deferred disposal of spent fuel in Korea

The present study analyzes the economic effects concerning deferred disposal of spent fuel through long-term storage. According to the cost analysis, a scenario that a 90-year deferral of an HLW (High-Level Waste) repository construction in favor of a long-term storage of spent fuel would be economically preferable to another scenario based on the year 2040 chosen as the starting point for construction on a repository. That is, the former scenario would cost about 1/2 of the latter. This finding is an estimated result from an economic perspective only, assuming the disposal of 20,000-ton PWR spent fuel and 16,000-ton CANDU spent fuel. Still, it seems necessary to elicit proper term of storage for radioactive waste in order to comply with the so-called Polluter-Pays principle that the current generation cannot pass on its radioactive waste to the next generation.     

吸收光谱法直接测定乏燃料溶解液及1AF料液中Pu(Ⅵ)的含量

钚是乏燃料后处理过程最重要的产品。乏燃料溶解液和1AF料液中Pu(Ⅵ)的含量影响钚的收率,因而需要准确测量。采用吸收光谱法研究建立了1AF料液中Pu(Ⅵ)的分析方法,方法检测下限为5.8 mg/L,两次重加回收率分别为103%和96%,采用燃耗为45 000 MWd/t（以U计）的乏燃料溶解液和1AF料液进行了总钚含量测量方法的验证,测量结果与混合K边密度计-X射线荧光法测量结果吻合,相对偏差不大于3%。     

基于cosRMC的新一代PWR栅元和组件燃耗计算

新一代压水堆与现有压水堆的重要区别之一是燃料富集度不同,考虑到燃料制造、燃料燃耗等问题,目前压水堆的UO₂燃料富集度通常小于5%,MOX燃料中易裂变Pu含量通常小于6%。新一代压水堆的燃料富集度有可能超过现有标准,平均燃耗有望达到70 GW•d/tU,这对反应堆计算软件提出了新的要求。本文基于反应堆蒙特卡罗程序cosRMC对新一代压水堆栅元和组件基准进行了中子学分析,包括裂变反应率分布、中子通量密度分布及核子密度随燃耗的变化等,并对含Gd棒的组件燃耗计算进行了细致分析。计算结果表明,cosRMC的计算结果与国际上其他程序的计算结果符合较好。通过程序之间结果对比发现,随着燃耗的增加,不同程序计算的Pu含量差别变大。     

Radioactive Waste Arisings from Various Fuel Cycle Options

This study examines all kinds of waste volumes from various fuel cycle options including DUPIC (Direct Use of Spent PWR Fuel In CANDU) fuel cycle and compares each other. The fuel cycle option considered the PWR (Pressurized Water Reactor) once-through cycle, the PHWR (Pressurized Heavy Water Reactor) once-through cycle and the thermal recycling option using an existing PWR with MOX (Mixed Oxide) fuel. This study focuses on the radioactive wastes including mill waste, low-level waste and high-level waste generated by all fuel cycle steps, which can be one of the effectiveness measures of waste management. All waste disposition volume is estimated in terms of m³/GWe-yr. We find in the estimation of radioactive waste volume that PWR-MOX option has the lowest mill tailings and spent fuel volumes among the options, but the option has high volume of ILW and HLW. Mill tailings and spent fuel volumes of the DUPIC fuel cycle are lower than those of other competitive options such as PWR-PHWR once-through cycle. PWR once-through cycle has the lowest LLW and ILW volume among the options, but has high mill tailings and spent fuel volume. The data obtained in this study would be helpful to further estimate environmental effect and/or waste disposition costs in various fuel cycle options.     

Power flattening in the fuel bundle of a CANDU reactor

The strong non-uniformity of the fission power production density in the CANDU fuel bundle could have been mitigated to a great degree. A satisfactory power flattening has been achieved through an appropriately evaluated method by varying the composition of the LWR spent fuel/ThO₂ mixture in a CANDU fuel bundle in radial direction and keeping fuel rod dimensions unchanged. This will help also to greatly simplify fuel rod fabrication and allow a higher degree of quality assurance standardization.Three different bundle fuel charges are investigated: (1) the reference case, uniformly fueled with natural UO₂, (2) a bundle uniformly fueled with LWR spent fuel, and (3) a bundle fueled with variable mixed fuel composition in radial direction leading to a flat power profile (100% LWR spent fuel in the central rod, 80% LWR + 20% ThO₂ in the second row, 60% LWR + 40% ThO₂ in the third row and finally 40% LWR + 60% ThO₂ in the peripheral fourth row).Burn-up grades for these three different bundle types are calculated as 7700, 27,300, and 10,000 MW.D/MT until reaching a lowest bundle criticality limit of k_∞ = 1.06. The corresponding plant operation periods are 170, 660, and 240 days, respectively.