Electrolytic Sn/Li2O coatings for thin-film lithium ion battery anodes

Sn/Li₂O composite coatings on stainless steel substrate, as anodes of thin-film lithium battery are carried out in SnCl₂ and LiNO₃ mixed solutions by using cathodic electrochemical synthesis and subsequently annealed at 200 °C. Through cathodic polarization tests, three major regions are verified: (I) O₂ + 4H⁺ + 4e⁻ → 2H₂O (∼0.25 to −0.5 V), (II) 2H⁺ + 2e⁻ → H₂, Sn²⁺ + 2e⁻ → Sn, and NO₃⁻ + H₂O + 2e⁻ → NO₂⁻ + 2OH⁻ (−0.5 to −1.34 V), and (III) 2H₂O + 2e⁻ → H₂ + 2OH⁻ (−1.34 to −2 V vs. Ag/AgCl). The coated specimens are characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), cyclic voltammetry (CV), and charge/discharge tests. The nano-sized Sn particles embedded in Li₂O matrix are obtained at the lower part of region II such as −1.2 V, while the micro-sized Sn with little Li₂O at the upper part, such as −0.7 V. Charge/discharge cycle tests elucidated that Sn/Li₂O composite film showed better cycle performance than Sn or SnO₂ film, due to the retarding effects of amorphous Li₂O on the further aggregation of Sn particles. On the other hand, the one tested for cut-off voltage at 0.9 V (vs. Li/Li⁺) is better than those at 1.2 and 1.5 V since the incomplete de-alloy at lower cut-off voltage may inhibit the coarsening of Sn particles, revealing capacity 587 mAh g⁻¹ after 50 cycle, and capacity retention ratio C50/C2 81.6%, higher than 63.5% and 49.1% at 1.2 and 1.5 V (vs. Li/Li⁺), respectively.     

2LiH + M (M = Mg, Ti): New concept of negative electrode for rechargeable lithium-ion batteries

xLiH + M composites, where M = Mg or Ti, are suggested as new candidates for negative electrode for Li-ion batteries. For this purpose, the xLiH + M electrode is prepared using the mechanochemical reaction: MH_x + xLi → xLiH + M or by simply grinding a xLiH + M mixture. The most promising electrochemical behaviour is obtained with the (2LiH + Mg) composite prepared via a mechanochemical reaction between MgH₂ and metallic Li leading to a very divided composite in which Mg crystallites of 20 nm size are embedded in a LiH matrix. Reversible capacities of 1064 mAh g⁻¹ (three times as much as the one of graphite) and 600 mAh g⁻¹ are reached for these phase mixtures after 1 and 28 h of grinding in vertical and planetary mill, respectively. The (2LiH + Ti) mixture prepared via the mechanochemical reaction between TiH₂ and Li exhibits a reversible capacity of 428 mAh g⁻¹. From X-ray diffraction measurements, the performances of the electrodes are attributed to the electrochemical conversion reaction: M + xLiH ↔ MH_x + xLi⁺ + xe⁻ (M = Mg, Ti) followed for M = Mg by an alloying process where M reacts with lithium ions to form Mg_1−xLi_x alloys.     

Preparation of Li2S-GeSe2-P2S5 electrolytes by a single step ball milling for all-solid-state lithium secondary batteries

Glass-ceramic and glass Li₂S-GeSe₂-P₂S₅ electrolytes were prepared by a single step ball milling (SSBM) process. Various compositions of Li_4−xGe_1−xP_xS_2(1+x)Se_2(1−x) with/without heat treatment (HT) from x = 0.55 to x = 1.00 were systematically investigated. Structural analysis by X-ray diffraction (XRD) showed gradual increase of the lattice constant followed by significant phase change with increasing GeSe₂. HT also affected the crystallinity. Incorporation of GeSe₂ in Li₂S-P₂S₅ kept high conductivity with a maximum value of 1.4 × 10⁻³ S cm⁻¹ at room temperature for x = 0.95 in Li_4−xGe_1−xP_xS_2(1+x)Se_2(1−x) without HT. All-solid-state LiCoO₂/Li cells using Li₂S-GeSe₂-P₂S₅ as solid-state electrolytes (SE) were tested by constant-current constant-voltage (CCCV) charge-discharge cycling at a current density of 50 μA cm⁻² between 2.5 and 4.3 V (vs. Li/Li⁺). In spite of the extremely high conductivity of the SE, LiCoO₂/Li cells showed a large irreversible reaction especially during the first charging cycle. LiCoO₂ with SEs heat-treated at elevated temperature exhibited a capacity over 100 mAh g⁻¹ at the second cycle and consistently improved cycle retention, which is believed to be due to the better interfacial stability.     

Layered lithium cobalt nitrides: A new class of lithium intercalation compounds

Lithium cobalt nitrides Li_3−2xCo_xN (0.1 ≤ x ≤ 0.44) have been prepared and investigated as negative electrode in the 1/0.02 V potential window. The evolution of the unit cell parameters and unit cell volume with the Co content show a solid solution behaviour. Whatever the Co content, all these nitrides are electroactive with a single step around 0.6 V/0.7 V for the discharge and charge processes, respectively. The electrochemical behaviour observed is typical of a Li intercalation compound and involves the Co²⁺/Co⁺ redox couple in the interlayer plane combined with the reversible accommodation of Li⁺ ions in the cation vacancies located in Li₂N⁻ layers. XRD experiments performed after discharge, charge and cycling tests clearly indicate the hexagonal layered structure of the host lattice is maintained. This intercalation process explains the excellent capacity retention found after 50 cycles. A specific capacity of 180 mAh g⁻¹ at C/20 and 130 mAh g⁻¹ at C/5 rate (100 mA cm⁻²) is achieved for Li_2.23Co_0.39N. ac impedance measurements have allowed to characterize the kinetics of the reaction.     

Structural characteristics and electrochemical performance of layered Li[Mn0.5−xCr2xNi0.5−x]O2 cathode materials

Li[Mn_0.5−xCr_2xNi_0.5−x]O₂ (0 < 2x <0.2) (Mn/Ni = 1) cathode materials have been synthesized by a solution method. X-ray diffraction patterns of the as-prepared materials were fitted based on a hexagonal unit cell (α-NaFeO₂ layer structure). The extent of Li/Ni intermixing decreased, and layering of the structure increased, with increasing Cr content. Electrochemical cycling of the oxides, at 30 °C in the 3–4.3 V range vs. Li/Li⁺, showed that the first charge capacity increased with increasing Cr content. However, maximum discharge capacity (∼143 mAh g⁻¹) was observed for 2x = 0.05. X-ray absorption near edge spectroscopic (XANES) measurements on the K-edges of transition metals were carried out on pristine and delithiated oxides to elucidate the charge compensation mechanism during electrochemical charging. The XANES data revealed simultaneous oxidation of both Ni and Cr ions, whereas manganese remains as Mn⁴⁺ throughout, and does not participate in charge compensation during oxide delithiation.     

Synthesis and electrochemical properties of Li1−xFe0.8Ni0.2O2–LixMnO2 (Mn/(Fe + Ni + Mn) = 0.8) material

A new type of Li_1−xFe_0.8Ni_0.2O₂–Li_xMnO₂ (Mn/(Fe + Ni + Mn) = 0.8) material was synthesized at 350 °C in air atmosphere using a solid-state reaction. The material had an XRD pattern that closely resembled that of the original Li_1−xFeO₂–Li_xMnO₂ (Mn/(Fe + Mn) = 0.8) with much reduced impurity peaks. The Li/Li_1−xFe_0.8Ni_0.2O₂–Li_xMnO₂ cell showed a high initial discharge capacity above 192 mAh g⁻¹, which was higher than that of the parent Li/Li_1−xFeO₂–Li_xMnO₂ (186 mAh g⁻¹). We expected that the increase of initial discharge capacity and the change of shape of discharge curve for the Li/Li_1−xFe_0.8Ni_0.2O₂–Li_xMnO₂ cell is the result from the redox reaction from Ni²⁺ to Ni³⁺ during charge/discharge process. This cell exhibited not only a typical voltage plateau in the 2.8 V region, but also an excellent cycle retention rate (96%) up to 45 cycles.     

NiSb2 as negative electrode for Li-ion batteries: An original conversion reaction

The study of the electrochemical reaction mechanism of lithium with NiSb₂ intermetallic material is reported here. The nickel diantimonide prepared by classic ceramic route is proposed as possible candidate for anodic applications in Li-ion batteries. The electrochemical characterisation of NiSb₂ versus Li⁺/Li⁰ shows a reversible uptake of 5 lithium per formula unit, which leads to reversible capacities of 500 mAh g⁻¹ at an average potential of 0.9 V. From ex situ XRD and ¹²¹Sb Mössbauer measurements it was shown that during the first discharge the orthorhombic NiSb₂ phase undergoes a pure conversion process (NiSb₂ + 6 Li⁺ + 6e⁻ → Ni⁰ + 2Li₃Sb). During the charge process that follows, the lithium extraction from the composite electrode takes place through an original conversion process, leading to the formation of the high pressure NiSb₂ polymorph. This highly reversible mechanism makes it possible to sustain 100% of the specific capacity after 15 cycles.     

Some new facts on electrochemical reaction mechanism for transition metal oxide electrodes

Transition metal oxides represent a new type of anode materials for lithium-ion batteries. Due to their high capacity (usually above 700 mAh g⁻¹) and excellent cycleability, they have attracted much attention in recent years. Regarding the electrochemical reaction mechanism for this type of electrode, the conversion reaction mechanism proposed by Tarascon and co-workers is widely accepted, i.e. MO_x + 2xLi ? M + xLi₂O. Nevertheless, in our recent explorations, we have found some new phenomena which may help us to further understand the electrode reaction mechanism, and even pose a necessity to modify the current conversion reaction mechanism. These new phenomena can be summarized as electrochemical milling, capacity rise and no-metal-formation effects.     

Pillared layered Li1−2xCaxCoO2 cathode materials obtained by cationic exchange under hydrothermal conditions

A simple method has been employed to prepare pillared layered Li_1−2xCa_xCoO₂ cathode materials by cationic exchange under hydrothermal conditions. The synthesized materials were characterized by means of X-ray diffraction (XRD), inductively coupled plasma-atomic emission spectroscopy (ICP-AES), field emission scanning electron microscope (FE-SEM) and galvanostatic charge–discharge cycling. The XRD data of the products show that they are single phases and retain the layered α-NaFeO₂ type structure. The FE-SEM images of the materials prepared by hydrothermal method show uniform small particles, and the particle size of the materials is about 200 nm. The initial discharge specific capacities of layered LiCoO₂ and pillared layered Li_0.946Ca_0.027CoO₂ cathode materials calcined at 800 °C for 5 h within the potential range of 3.0–4.3 V (vs. Li⁺/Li) are 144.6 and 142.3 mAh g⁻¹, respectively, and both materials retain good charge–discharge cycling performance. However, with increasing upper cutoff voltage, the pillar effect of Ca²⁺ in Li_1−2xCa_xCoO₂ becomes more significant. The pillared layered Li_0.946Ca_0.027CoO₂ has a higher capacity with an initial discharge specific capacity of 177.9 and 215.8 mAh g⁻¹ within the potential range of 3.0–4.5 and 4.7 V (vs. Li⁺/Li), respectively, and retains good charge–discharge cycling performance.     

Carboxymethylcellulose and carboxymethylcellulose-formate as binders in MgH2-carbon composites negative electrode for lithium-ion batteries

Influence of carboxymethylcellulose sodium salt (CMC) and carboxymethylcellulose-formate (CMC-f) binders on the cyclability of a MgH₂-33.3% CMC type binder-33.3%C_t,x electrodes has been investigated for the first time. These electrodes show a large reversible capacity of 1800-1900 mAh g⁻¹ at an average voltage of 0.5 V vs. Li⁺/Li° which is suitable for the negative electrode in lithium-ion batteries. Moreover, addition of CMC or CMC-f binder with C_t,x carbon leads to an improved capacity retention with 240 mAh g⁻¹ and 542 mAh g⁻¹, respectively, compare to 174 mAh g⁻¹ for MgH₂-18%C_t,x after 40 cycles.     

Formation of the high lithium ion conducting phase from mechanically milled amorphous Li2S-P2S5 system

The fast ionic conducting structure similar to thio-Lithium Super Ionic Conductor (LISICON) phase is synthesized in the Li₂S-P₂S₅ system. The Li₂S-P₂S₅ glass-ceramics with the composition of xLi₂S·(100−x)P₂S₅ (75 ≤ x ≤ 80) are prepared by the heat-treatment of mechanically milled amorphous sulfide powders. In the binary Li₂S-P₂S₅ system, 78.3Li₂S·21.7P₂S₅ glass ceramic prepared by mechanical milling and subsequent heat-treatment at 260 °C for 3 h shows the highest conductivity of 6.3 × 10⁻⁴ S cm⁻¹ at room temperature and the lowest activation energy for conduction of 30.5 kJ mol⁻¹. The enhancement of conductivity with increasing x up to 78.3 is probably caused by the introduction of interstitial lithium ions at the Li sites which affects the Li ion distribution. The prepared electrolyte exhibits the lithium ion transport number of almost unity and voltage stability of 5 V vs. Li at room temperature.     

Electrochemical properties of doped lithium titanate compounds and their performance in lithium rechargeable batteries

Several substituted titanates of formula Li_4−xMg_xTi_5−xV_xO₁₂ (0 ≤ x ≤ 1) were synthesized (and investigated) as anode materials in rechargeable lithium batteries. Five samples labeled as S1–S5 were calcined (fired) at 900 °C for 10 h in air, and slowly cooled to room temperature in a tube furnace. The structural properties of the synthesized products have been investigated by X-ray diffraction (XRD), scanning electron microscope (SEM) and Fourier transmission infrared (FTIR). XRD explained that the crystal structures of all samples were monoclinic while S1 and S3 were hexagonal. The morphology of the crystal of S1 was spherical while the other samples were prismatic in shape. SEM investigations explained that S4 had larger grain size diameter of 15–16 μm in comparison with the other samples. S4 sample had the highest conductivity 2.452 × 10⁻⁴ S cm⁻¹. At a voltage plateau located at about 1.55 V (vs. Li ⁺), S4 cell exhibited an initial specific discharge capacity of 198 mAh g⁻¹. The results of cyclic voltammetry for Li_4−xMg_xTi_5−xV_xO₁₂ showed that the electrochemical reaction was based on Ti⁴⁺/Ti³⁺ redox couple at potential range from 1.5 to 1.7 V. There is a pair of reversible redox peaks corresponding to the process of Li⁺ intercalation and de-intercalation in the Li–Ti–O oxides.     

Structural and electrochemical properties of the doped spinels Li1.05M0.02Mn1.98O3.98N0.02 (M = Ga, Al, or Co; N = S or F) for use as cathode material in lithium batteries

The doped and milled spinels Li_1.05M_0.02Mn_1.98O_3.98N_0.02 (M = Ga³⁺, Al³⁺ or Co³⁺; N = S²⁻ or F⁻) are studied aiming at obtaining an improved charge/discharge cycling performance. These spinels are prepared by a solid-state reaction among the precursors ?-MnO₂, LiOH, and the respective oxide/salt of the doping ions at 750 °C for 72 h and milled for 30 min. The obtained spinels are characterized by XRD, SEM, and determinations of the average manganese valence n. In the charge and discharge tests, the doped spinels present outstanding initial values of the specific discharge capacity C (117-126 mA h g⁻¹), decreasing in the following order: C(Li_1.05Al_0.02Mn_1.98S_3.02O_3.98) > C(Li_1.05Al_0.02Mn_1.98F_3.02O_3.98) > C(Li_1.05Ga_0.02Mn_1.98S_3.02O_3.98) > C(Li_1.05Ga_0.02Mn_1.98F_3.02O_3.98) > C(Li_1.05Co_0.02Mn_1.98S_3.02O_3.98) > C(Li_1.05Co_0.02Mn_1.98F_3.02O_3.98). The doped spinel Li_1.05Ga_0.02Mn_1.98S_3.02O_3.98 presents an excellent electrochemical performance, with a low capacity loss even after 300 charge and discharge cycles (from 120 to 115 mA h g⁻¹ or 4%).     

Minimization of the cation mixing in Li1+x(NMC)1−xO2 as cathode material

Li_1+x(Ni_1/3Mn_1/3Co_1/3)_1−xO₂ layered materials were synthesized by the co-precipitation method with different Li/M molar ratios (M = Ni + Mn + Co). Elemental titration evaluated by inductively coupled plasma spectrometry (ICP), structural properties studied by X-ray diffraction (XRD), Rietveld analysis of XRD data, scanning electron microscopy (SEM) and magnetic measurements carried out by superconducting quantum interference devices (SQUID) showed the well-defined α-NaFeO₂ structure with cationic distribution close to the nominal formula. The Li/Ni cation mixing on the 3b Wyckoff site of the interlayer space was consistent with the structural model [Li_1−yNi_y]_3b[Li_x+yNi_{(1−x)/3−y}Mn_(1−x)/3Co_(1−x)/3]_3aO₂ (x = 0.02, 0.04) and was very small. Both Rietveld refinements and magnetic measurements revealed a concentration of Ni²⁺-3b ions lower than 2%; moreover, for the optimized sample synthesized at Li/M = 1.10, only 1.43% of nickel ions were located into the Li sublattice. Electrochemical properties were investigated by galvanostatic charge-discharge cycling. Data obtained with Li_1+x(Ni_1/3Mn_1/3Co_1/3)_1−xO₂ reflected the high degree of sample optimization. An initial discharge capacity of 150 mAh g⁻¹ was delivered at 1 C-rate in the cut-off voltage of 3.0-4.3 V. More than 95% of its initial capacity was retained after 30 cycles at 1 C-rate. Finally, it is demonstrated that a cation mixing below 2% is considered as the threshold for which the electrochemical performance does not change for Li_1+x(Ni_1/3Mn_1/3Co_1/3)_1−xO₂.     

Structural and electrochemical characterization of xLi[Li1/3Mn2/3]O2·(1 − x)Li[Ni1/3Mn1/3Co1/3]O2 (0 ≤ x ≤ 0.9) as cathode materials for lithium ion batteries

A series of cathode materials with molecular notation of xLi[Li_1/3Mn_2/3]O₂·(1 − x)Li[Ni_1/3Mn_1/3Co_1/3]O₂ (0 ≤ x ≤ 0.9) were synthesized by combination of co-precipitation and solid state calcination method. The prepared materials were characterized by X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) techniques, and their electrochemical performances were investigated. The results showed that sample 0.6Li[Li_1/3Mn_2/3]O₂·0.4Li[Ni_1/3Mn_1/3Co_1/3]O₂ (x = 0.6) delivers the highest capacity and shows good capacity-retention, which delivers a capacity ∼250 mAh g⁻¹ between 2.0 and 4.8 V at 18 mA g⁻¹.     

Material design concept for Fe-substituted Li2MnO3-based positive electrodes

Fe-substituted Li₂MnO₃ (Li_1+x(Fe_yMn_1−y)_1−xO₂, 0 ≤ x ≤ 1/3, 0.3 ≤ y ≤ 0.7) was synthesized using a combination of coprecipitation, hydrothermal, and heat-treatment methods. It exhibits high initial specific capacity greater than 200 mAh g⁻¹ and small capacity, which fades up to the 50th cycle (>150 mAh g⁻¹ at the 50th cycle) under electrochemical cycle testing at 60 °C. The attractive electrode properties appeared by controlling the chemical composition (x > 0.05, 0.3 ≤ y ≤ 0.5) and high specific surface area (>20 m² g⁻¹). The Fe-substituted Li₂MnO₃ is an attractive candidate as a novel 3 V-class positive electrode material.     

Development of non-flammable lithium secondary battery with room-temperature ionic liquid electrolyte: Performance of electroplated Al film negative electrode

The negative electrode performance of the electroplated Al film electrode in the LiCl saturated AlCl₃–1-ethyl-3-methylimizadolium chloride (EMIC) + SOCl₂ melt as the electrolyte for use in non-flammable lithium secondary batteries was evaluated. In the cyclic voltammogram of the electroplated Al film electrode in the melt, the oxidation and reduction waves corresponding to the electrochemical insertion/extraction reactions of the Li⁺ ion were observed at 0–0.80 V vs. Li⁺/Li, which suggested that the electroplated Al film electrode operated well in the electrolyte. The almost flat potential profiles at about 0.40 V vs. Li⁺/Li on discharging were shown. The discharge capacity and charge–discharge efficiency was 236 mAh g⁻¹ and 79.2% for the 1st cycle and it maintained 232 mAh g⁻¹ and 77.9% after the 10th cycle. In addition, the initial charge–discharge efficiencies of the electroplated Al film electrode were higher than that of carbon electrodes. The main cathodic polarization reaction was the insertion of Li⁺ ions, and side reactions hardly occurred due to the decomposition reaction of the melt because the Li content corresponding to the electricity was almost totally inserted into the film after charging.     

Effects of reactant dispersion on the structure and electrochemical performance of Li1.2V3O8

The pure-phase Li_1.2V₃O₈ was synthesized by ultrasonically dispersing Li₂CO₃ and NH₄VO₃ reactants. Its structure and morphology compared with the pristine Li_1+xV₃O₈ obtained from the solid-state reaction were investigated by X-ray diffraction (XRD) and scanning electron microscope (SEM). The results show that the compound synthesized at 570 °C from the precursor obtained by ultrasonic treatment in anhydrous ethanol has low crystallinity and homogeneous morphology with bar-like shape. Charge–discharge cycling, cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS) experiments indicate that this sample has relatively high initial discharge capacity and good cycle ability, and it is beneficial to the reversible insertion/extraction of Li⁺ ions because of the low kinetic resistance. Its discharge capacity reaches 270 mAh g⁻¹ in the 2nd cycle at 0.2 C discharge rate and still retains 210 mAh g⁻¹ in the 100th cycle in the range of 2.0–4.0 V.     

Charge–discharge characteristics of all-solid-state thin-filmed lithium-ion batteries using amorphous Nb2O5 negative electrodes

All-solid-state thin-filmed lithium-ion rechargeable batteries composed of amorphous Nb₂O₅ negative electrode with the thickness of 50–300 nm and amorphous Li₂Mn₂O₄ positive electrode with a constant thickness of 200 nm, and amorphous Li₃PO_4−xN_x electrolyte (100 nm thickness), have been fabricated on glass substrates with a 50 mm × 50 mm size by a sputtering method, and their electrochemical characteristics were investigated. The charge–discharge capacity based on the volume of positive electrode increased with increasing thickness of negative electrode, reaching about 600 mAh cm⁻³ for the battery with the negative electrode thickness of 200 nm. But the capacity based on the volume of both the positive and negative electrodes was the maximum value of about 310 mAh cm⁻³ for the battery with the negative electrode thickness of 100 nm. The shape of charge–discharge curve consisted of a two-step for the batteries with the negative electrode thickness more than 200 nm, but that with the thickness of 100 nm was a smooth S-shape curve during 500 cycles.     

Electrochemical characteristics of aluminum sulfide for use in lithium secondary batteries

In our effect to develop a lithium secondary battery with high energy density, aluminum sulfide (Al₂S₃) was studied for use as an active material. The measured initial discharge capacity of Al₂S₃ was ca. 1170 mAh g⁻¹ at 100 mA g⁻¹. This corresponds to 62% of the theoretical capacity for the sulfide. Al₂S₃ exhibited poor capacity retention in the potential range between 0.01 V and 2.0 V, mainly due to the structural irreversibility of the charge process or Li extraction. XRD and Al and S K-XANES analyses indicated that the surface of Al₂S₃ reacts reversibly during charge and discharge processes, while the core of Al₂S₃ showed structural irreversibility because LiAl and Li₂S were formed from Al₂S₃ at the initial discharge and remained as they were afterward.