一种新型医用高氮无镍不锈钢的生物相容性研究

研究了成骨细胞及血小板在不同氮含量的新型高氮无镍奥氏体不锈钢材料表面的粘附及细胞毒性表现。通过血小板粘附实验考察不同氮含量的高氮无镍奥氏体不锈钢材料的血液相容性;通过MTT实验和细胞粘附实验考察不同氮含量的高氮无镍奥氏体不锈钢材料的细胞相容性。结果表明,不同氮含量的高氮无镍奥氏体不锈钢材料对血小板粘附的影响不显著;不同氮含量的无镍不锈钢材料对成骨细胞的生长、形态和增殖不构成伤害,且氮含量对细胞的粘附影响并不显著;细胞毒性实验表明,高氮无镍奥氏体不锈钢和对照组钛合金材料性能稳定,对成骨细胞的生长没有产生明显的毒副作用。     

新型医用高氮无镍不锈钢

高氮无镍不锈钢具有优良的综合理化性能和生物相容性,并有可能完全代替目前正在使用的含镍不锈钢,其临床应用已受到很多研究者的关注。综述了近年来国内外医用不锈钢的研究情况,并总结了目前存在的主要问题,展望了未来的发展应用。     

高氮低镍奥氏体不锈钢的研究进展

高氮低镍奥氏体不锈钢是一种以氮代镍来获得稳定奥氏体组织的新钢种,它不但可以提高不锈钢的综合性能、节约镍资源,而且可以解决含镍较高的不锈钢用于人体时造成的镍过敏问题,在生物医学领域应用潜力巨大.综述了高氮低镍奥氏体不锈钢的发展历史和现状、不锈钢中氮的作用及高氮钢的主要制备工艺.     

高氮奥氏体不锈钢熔焊焊缝的氮含量

高氮奥氏体不锈钢是一类具有优良力学性能和抗腐蚀性能的合金结构钢,适当含量的固溶氮是这种钢具备优异性能的前提条件.高氮奥氏体不锈钢能否在工程上得以广泛应用在很大程度上取决于焊后接头性能,为了获得与母材力学性能和抗腐蚀性能相匹配的熔焊接头,焊缝氮含量及氮存在形式的控制至关重要.对熔焊时焊缝氮含量的影响因素进行了阐述,以期为这种钢的焊接加工以及焊接材料的研制开发等相关研究提供一定的借鉴.     

新型医用无镍不锈钢性能研究

医用植入不锈钢由于其优良的性能广泛应用于医疗领域,其中含有的镍元素由于腐蚀溶出除了对人体产生过敏反应外,还存在致畸、致癌的危害性.医用无镍不锈钢的研究和开发将会避免镍的危害,大大提高生物植入材料的长期使用安全性.本文总结了国内外医用无镍不锈钢的研究进展,并开展了新型医用无镍不锈钢(bioss4合金)的研究工作.与传统使用的医用316L不锈钢相比,新型医用无镍不锈钢具有更好的强韧性配合,优良的耐蚀性和生物学相容性,这种优势将为其提供了广阔的应用前景.     

粉末冶金多孔高氮奥氏体不锈钢的制备及性能

采用粉末冶金方法制备了多孔高氮奥氏体不锈钢并研究其力学性能和耐腐蚀性能。结果表明,高温气固渗氮能促进双相不锈钢向奥氏体不锈钢的转变,在其显微组织中出现了细条状和颗粒状CrN相析出物。随着造孔剂含量的提高孔隙率随之提高,而力学性能和耐腐蚀性能降低。与普通的多孔不锈钢相比,这种多孔高氮奥氏体不锈钢的力学性能更加优越,源于N的固溶强化和CrN等析出物的强化机制。随着孔隙率的提高多孔高氮奥氏体不锈钢的腐蚀倾向和腐蚀速率逐渐增大,造孔剂含量(质量分数)为10%的试样具有最佳的耐腐蚀性能。提高烧结温度有利于烧结块体的致密化,使腐蚀速率明显下降。     

热力学计算在高氮奥氏体不锈钢研究中的应用

采用Thermo-Calc软件,计算了碳、铬、锰、镍元素和压力因素对22Cr高氮奥氏体不锈钢氮溶解度、凝固过程中相转变以及析出相的影响,并对设计的新型高氮奥氏体不锈钢组织及析出相进行了研究。结果表明:铬元素主要增加液态钢的氮溶解度,增加0.1%(质量分数)的碳即能显著增大奥氏体不锈钢在高温凝固时的最小氮溶解度。锰元素既增加液态钢中的饱和氮溶解度,又增加凝固初期的最小氮溶解度。适当的锰含量能扩大并稳定奥氏体相区,避免"铁素体阱"的出现。少量的镍含量既增加奥氏体不锈钢高温凝固时的最小氮溶解度,缩小高温δ铁素体存在的温度区间,也能使钢在室温下有完全的奥氏体组织。加压冶炼能有效促进氮溶解度。新型高氮奥氏体不锈钢的析出相主要为Cr23C6,Cr2N。采用热力学计算工具可以对高氮奥氏体不锈钢的冶炼、组织控制、热处理和热加工提供科学的指导。     

一种新型高氮奥氏体不锈钢高周疲劳性能的研究

研究了一种新型高氮奥氏体不锈钢在室温条件下的高周疲劳性能.对疲劳性能曲线进行了拟合分析及回归方程方差分析.结果表明,中值寿命的疲劳性能曲线能用指数函数e0.01842SN=109.4151表示.用SEM进行了断口观察,分析结果显示:在低载荷的情况下,断口上准解理断裂的特征很明显;随着载荷的增大,准解理断裂的特征逐渐消失,取而代之的是无特征平面和疲劳条纹.     

宝钢独家研发生产节镍型控氮奥氏体不锈钢

宝钢集团近日发布消息说,其独家研发生产的节镍型控氮奥氏体不锈钢已形成批量生产能力,开辟了新的盈利点。     

Nanoindentation creep deformation behaviour of high nitrogen nickel-free austenitic stainless steel

Nanoindentation tests of the high nitrogen nickel-free austenitic stainless steel (HNS) were performed with peak load in a wide range of 100–600?mN to investigate the nanoindentation creep deformation behaviours. The results of the nanoindentation creep tests have demonstrated that the load plateaus, creep strain rate and creep stress of the cold-rolled HNS are larger and its creep stress exponent is smaller than the solution-treated HNS. The analysis reveals that the obvious creep deformation behaviour in the cold-rolled HNS arises from the rapidly relaxed dislocation structures in the initial transition regime, while the small creep deformation behaviour of the solution-treatedHNS is mainly attributed to that the stable dislocation structures for the intensive interactions between dislocations.     

Preparation and biological evaluation of hydroxyapatite-coated nickel-free high-nitrogen stainless steel

Calcium phosphate was formed on nickel-free high-nitrogen stainless steel (HNS) by chemical solution deposition. The calcium phosphate deposition was enhanced by glutamic acid covalently immobilized on the surface of HNS with trisuccinimidyl citrate as a linker. X-ray diffraction patterns and Fourier transform infrared spectra showed that the material deposited on glutamic acid-immobilized HNS within 24 h was low-crystallinity calcium-deficient carbonate-containing hydroxyapatite (HAp). The biological activity of the resulting HAp-coated HNS was investigated by using a human osteoblast-like MG-63 cell culture. The HAp-coated HNS stimulated the alkaline-phosphate activity of the MG-63 culture after 7 days. Therefore, HAp-coated HNS is suitable for orthopedic devices and soft tissue adhesion materials.     

Preparation and biological evaluation of hydroxyapatite-coated nickel-free high-nitrogen stainless steel

Abstract

Calcium phosphate was formed on nickel-free high-nitrogen stainless steel (HNS) by chemical solution deposition. The calcium phosphate deposition was enhanced by glutamic acid covalently immobilized on the surface of HNS with trisuccinimidyl citrate as a linker. X-ray diffraction patterns and Fourier transform infrared spectra showed that the material deposited on glutamic acid-immobilized HNS within 24 h was low-crystallinity calcium-deficient carbonate-containing hydroxyapatite (HAp). The biological activity of the resulting HAp-coated HNS was investigated by using a human osteoblast-like MG-63 cell culture. The HAp-coated HNS stimulated the alkaline-phosphate activity of the MG-63 culture after 7 days. Therefore, HAp-coated HNS is suitable for orthopedic devices and soft tissue adhesion materials.     

Effect of nitrogen on biocorrosion behavior of high nitrogen nickel-free stainless steel in different simulated body fluids

The aim of this research is to study the biocorrosion behavior of high nitrogen nickel-free stainless steel (HNS) with different nitrogen content, also with comparison to AISI 317L, in three different simulated body fluids. The comparison was focused on the influence of nitrogen in HNS and different protein solutions on the passive behavior using electrochemical impedance spectroscopy (EIS), cyclic voltammetry (CV) and capacitance measurements (Mott-Schottky approach). The study revealed that HNS possessed thicker and more protective passive films with increase of nitrogen, which could improve the biocorrosion resistance and biocompatibility after implanted. The passive films behaved as n-type semiconductors and showed a decrease in donor density by nitrogen addition, thus indicating more beneficial for haemocompatibility. The electrochemical behavior recorded in the albumin and fibrinogen solutions revealed protein played an important role in the biocorrosion of HNS, which could result in the breakout of passive films and enhance the corrosion rate by means of chelation.     

Effect of nitrogen on blood compatibility of nickel-free high nitrogen stainless steel for biomaterial

The aim of this paper was to study the effect of nitrogen content on blood compatibility including platelet adhesion and kinetic clotting time of nickel-free high nitrogen stainless steel (HNS), also in comparison with a conventional austenitic stainless steel AISI 317L. X-ray photoelectron spectroscopy (XPS) was used to analyze the surface chemical composition. The surface wettability and surface free energy (SFE) of these materials were characterized by water contact angle (WCA) measurement to analysis the relationship between surface properties and blood compatibility. Kinetic clotting time was used to evaluate the blood coagulation for these materials and platelet adhesion was assessed by scanning electron microscopy (SEM). The results showed that more platelets adhered on the surface of 317L stainless steel than that on HNS, and with the increase of nitrogen content, the amount of adherent platelets was further decreased on the surface of HNS. Kinetic clotting time results also showed the increased nitrogen content extended the initial clotting time of HNS. The results of surface properties also explained the effect of nitrogen on blood compatibility by traditional theory of SFE and interfacial energy.     

Effect of cold deformation on corrosion fatigue behavior of nickel-free high nitrogen austenitic stainless steel for coronary stent application

Due to the excellent mechanical properties, good corrosion resistance, high biocompatibility and nickel-free character, the high nitrogen nickel-free austenitic stainless steel (HNASS) becomes an ideally alternative material for coronary stents. Stent implantation works in harsh blood environment after a balloon dilatation, i.e., the material is used in a corrosive environment with a permanent deformation. The present study attempts to investigate effects of pre-straining on high-cycle fatigue behavior and corrosion fatigue behavior of HNASS in Hank’s solution and the relevant mechanism for coronary stents application. It is found that higher pre-straining on HNASS results in higher strength and maintains almost same corrosion resistance. Fatigue limit of 0% HNASS is 550 MPa, while corrosion fatigue limit is 475 MPa. And improvement in fatigue limit of 20% and 35% pre-strained HNASS is in comparison with the 0% HNASS, while corrosion would undermine the fatigue behavior of HNASS. In a suitable range, the pre-straining had a beneficial effect on corrosion fatigue strength of HNASS, such as nearly 300 MPa improved with 20% cold deformation. This result provides a good reference for predicting the life of HNASS stent and as well its design.     

Production of high nitrogen surfaces on 2205 duplex stainless steel substrate using the PTA technique

Abstract

The plasma transferred arc technique has been used for the production of high nitrogen surfaces on 2205 duplex stainless steel substrates. Nitrogen was introduced into the melt using Ar+5%N₂ and Ar+10%N₂ gas mixtures. The nitrided surfaces are austenitic–ferritic and have a thickness of 1140±35 and 1650±31 μm respectively. The change of the austenite crystal lattice, due to the absorption of nitrogen, was determined by X-ray diffraction. Pin on disc tests showed that the wear resistance was increased. The corrosion in 3·5%NaCl and 1 N H₂SO₄ aqueous solutions was also slightly improved. Significant improvement was, however, observed in the pitting corrosion resistance of the nitrided surfaces, with regard to the 2205 duplex stainless steel substrate.     

基于焊道尺寸控制的电弧增材成形高氮奥氏体不锈钢与316L不锈钢交织结构EI北大核心CSCD

采用高氮奥氏体钢与316L不锈钢丝材,对高氮奥氏体不锈钢熔覆焊道、单道多层、单层多道表面成形特性进行分析,筛选适宜的工艺参数。通过控制两种材料焊道尺寸,获得最适用于成形异材交织结构的工艺参数。利用不同道间距实验得到异材焊道的最佳道间距,并采用合理路径,制备电弧增材成形交织结构。结果表明:工艺参数的变化对高氮奥氏体不锈钢焊道表面成形特性影响极大,易出现气孔;提出异材焊道几何尺寸、截面面积匹配误差法,获得最佳工艺参数:其中高氮奥氏体钢丝材的送丝速率为5.7 m/min,316L不锈钢丝材的送丝速率为5.6 m/min,焊接速率均为0.6 m/min。通过降低起弧次数,采用闭合路径,提高了异材交织结构成形精度,减少了后处理加工。     

医用不锈钢的细胞膜仿生表面修饰

利用2-（甲基丙烯酰氧基）乙基-2-（三甲基氨基）乙基磷酸酯（MPC）与316L不锈钢表面上γ-氨基丙基三乙氧基硅烷（KH550）的Michael加成反应,将MPC化学接枝到不锈钢的表面．修饰表面的XPS结果证实了MPC的成功接枝,表明在不锈钢表面构建了仿细胞膜表面．体外血小板粘附实验显示,修饰表面具有明显阻抗血小板的粘附、聚集和激活性能,并具有良好的血液相容性．