玄武岩纤维增强尼龙66复合材料的制备与性能研究

采用熔融挤出法制备了尼龙66/玄武岩纤维复合材料,通过力学性能测试、扫描电子显微镜观察及固体流变仪分析等方法研究了偶联荆种类及含量、玄武岩纤维含量对复合材料力学性能、加工性能和动态力学性能的影响.结果表明,偶联剂KH550对改善复合材料的力学性能效果最佳,且随偶联剂KH550含量的增加,复合材料的力学性能先增大后降低;在实验范围内,随着玄武岩纤维含量的增加,复合材料的力学性能显著提高,熔体流动速率降低.     

Silicone Rubber Composites Modified by Chopped Basalt Fibers Treated with Coupling Agent

To improve the mechanical properties of the silicone rubber, the chopped basalt fiber / silicone rubber composites were prepared in this work, in which the silicone rubber was used as the matrix, the basalt fibers treated with coupling agent were used as the reinforcement. The types and content of coupling agent were determined by testing mechanical properties and thermal properties of the composites, The morphology structures of the composites were observed by scanning electron microscope (SEM) , the compatibility among various components in composites were studied by infrared spectrum analysis (IR), dynamic thermal mechanical analysis (DMA) and X-ray photoelectron spectroscopy (XPS). The results showed that the best coupling agent was KH550 and the content was 2.5 phr ( parts per hundred rubbers ). The basalt fibers treated with KH550 combined with silicone rubber and formed new chemical bond, indicating the coupling agent KH550 improved the compatibility among various components in composites.     

Influence of fiber treatment on the performance of sisal–polypropylene composites

This article concerns the effectiveness of MAPP as a coupling agent in sisal–polypropylene composites. The fiber loading, MAPP concentration, and fiber treatment time influenced the mechanical properties of the composites. It was observed that the composites prepared at 21 volume percent of fibers with 1% MAPP concentration exhibits optimum mechanical strength. SEM investigations confirmed that the increase in properties is caused by improved fiber‐matrix adhesion. The viscoelastic properties of the treated and untreated composites were also studied. From the storage modulus versus temperature plots, an increase in the magnitude of the peaks was observed with the addition of MAPP and fiber reinforcement, thus showing an improvement in stiffness of the treated composites. The damping properties of the composites, however, decreased with the addition of the fibers and MAPP. The thermal properties of the composites were analyzed through DSC and TGA measurements. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1336–1345, 2004     

Effect of Attapulgite filler on the properties of Nylon‐6

Nylon‐6/Attapulgite (ATP) composites were prepared by melt blending in a twin screw extruder. Nylon‐6/ATP composites were tested for its mechanical, rheological, thermal and morphological properties. The results have shown drastic improvement in the flexural modulus by 74% at the loading level of 4% of ATP. The tensile strength was also increased at the 3–4% loadings of ATP. The impact strength was doubled even at the 2% loading of ATP. The strength and stiffness of Nylon‐6/ATP composites were both improved significantly in the presence of attapulgite. In addition, the incorporation of ATP gave rise to the increase in the storage modulus. The extensional viscosities were studied and found to increase as the loading level was increased. Scanning electron microscopy (SEM) was used to assess the clay morphology and the dispersion of the attapulgite. SEM revealed the addition of attapulgite showed fibrillar structure of Nylon‐6/ATP composite. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Mechanical,thermal, and morphological properties of maleic anhydride‐g‐polypropylene compatibilized and chemically modified banana‐fiber‐reinforced polypropylene composites

Composites were prepared with chemically modified banana fibers in polypropylene (PP). The effects of 40‐mm fiber loading and resin modification on the physical, mechanical, thermal, and morphological properties of the composites were evaluated with scanning electron microscopy (SEM), thermogravimetric analysis (TGA), Infrared (IR) spectroscopy, and so on. Maleic anhydride grafted polypropylene (MA‐g‐PP) compatibilizer was used to improve the fiber‐matrix adhesion. SEM studies carried out on fractured specimens indicated poor dispersion in the unmodified fiber composites and improved adhesion and uniform dispersion in the treated composites. A fiber loading of 15 vol % in the treated composites was optimum, with maximum mechanical properties and thermal stability evident. The composite with 5% MA‐g‐PP concentration at a 15% fiber volume showed an 80% increase in impact strength, a 48% increase in flexural strength, a 125% increase in flexural modulus, a 33% increase in tensile strength, and an 82% increase in tensile modulus, whereas the heat deflection temperature increased by 18°C. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Mechanical and anticorrosion properties of furan/epoxy‐based basalt fiber‐reinforced composites

A furan/epoxy blend applicable to composite manufacture was studied and corresponding basalt fiber‐reinforced composites were prepared. The processability, mechanical properties, and reasons for the improved mechanical properties of this blend were investigated by rheology machine, mechanical testing machine, and scanning electron microscopy. With excellent processability, furan/epoxy was suitable for manufacturing composites. Furan/epoxy with the ratio of 5/5 showed the best properties, and the impact strength, flexural strength and flexural modulus were 15.43 kJ/m², 102.81 MPa, and 3209.40 MPa, respectively. The river‐like fracture surface of the furan/epoxy system was well consistent with the mechanical properties. The mechanical and anti‐corrosive properties of basalt fiber‐reinforced furan/epoxy composites were also studied. The mechanical properties of composites changed the same as those of furan/epoxy matrix did. Furan resin effectively improved the anti‐acid but not anti‐alkali property of composites, probably because furan could be cured in acidic condition and basalt fiber was resistant to acid and alkali. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44799.     

Green composites from wheat protein isolate and Hildegardia Populifolia natural fabric

Completely biodegradable composites were prepared using modified wheat protein isolate (WPI) as matrix and the uniaxial natural fabric Hildegardia Populifolia as reinforcement. The WPI was cross‐linked with glutaraldehyde in the presence of glycerol plasticizer. These polymer composites were subsequently subjected to evaluation for their mechanical, morphological (SEM), thermal (TGA/DMA) properties, and biodegradation behavior. The mechanical properties such as tensile strength and flexural strength of the composite increased with increase in fabric loading up to 10% and decreased therefore. Further, the alkali treatment of the fabric and use of a coupling agent enhanced the mechanical properties. The scanning electron micrographs of the fractured surface of the composites indicated facilitation of better bonding between the matrix and reinforcement by the coupling agent. In case of thermal behavior, results indicated that the presence of fabric affected the thermal stability of polymer matrix. Biodegradability of the composites was also been studied by soil burial method, and the composites were found to degrade up to 95% in 35 days. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Wood‐fiber‐reinforced poly(lactic acid) composites: Evaluation of the physicomechanical and morphological properties

This article presents the results of a study of the processing and physicomechanical properties of environmentally friendly wood‐fiber‐reinforced poly(lactic acid) composites that were produced with a microcompounding molding system. Wood‐fiber‐reinforced polypropylene composites were also processed under similar conditions and were compared to wood‐fiber‐reinforced poly(lactic acid) composites. The mechanical, thermomechanical, and morphological properties of these composites were studied. In terms of the mechanical properties, the wood‐fiber‐reinforced poly(lactic acid) composites were comparable to conventional polypropylene‐based thermoplastic composites. The mechanical properties of the wood‐fiber‐reinforced poly(lactic acid) composites were significantly higher than those of the virgin resin. The flexural modulus (8.9 GPa) of the wood‐fiber‐reinforced poly(lactic acid) composite (30 wt % fiber) was comparable to that of traditional (i.e., wood‐fiber‐reinforced polypropylene) composites (3.4 GPa). The incorporation of the wood fibers into poly(lactic acid) resulted in a considerable increase in the storage modulus (stiffness) of the resin. The addition of the maleated polypropylene coupling agent improved the mechanical properties of the composites. Microstructure studies using scanning electron microscopy indicated significant interfacial bonding between the matrix and the wood fibers. The specific performance evidenced by the wood‐fiber‐reinforced poly(lactic acid) composites may hint at potential applications in, for example, the automotive and packaging industries. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4856–4869, 2006     

Mechanical behavior of agro‐residue‐reinforced polypropylene composites

In this research, fully environment‐friendly, sustainable and biodegradable composites were fabricated, using wheat straw and rice husk as reinforcements for thermoplastics, as an alternative to wood fibers. Mechanical properties including tensile, flexural, and impact strength properties were examined as a function of the amount of fiber and coupling agent used. In the sample preparation, three levels of fiber loading (30, 40, and 50 wt %) and two levels of coupling agent content (0 and 2 wt %) were used. As the percentage of fiber loading increased, flexural and tensile properties increased significantly. Notched Izod results showed a decrease in strength as the percentage of fiber increases. With addition of 50% fiber, the impact strengths decreased to 16.3, 14.4, and 16.4 J/m respectively, for wheat straw‐, rice husk‐, and poplar‐filled composites. In general, presence of coupling agent had a great effect on the mechanical strength properties. Wheat straw‐ and rice husk‐filled composites showed an increase in the tensile and flexural properties with the incorporation of the coupling agent. From these results, we can conclude that wheat straw and rice husk fibers can be potentially suitable raw materials for manufacturing biocomposite products. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Polypropylene cellulose‐based composites: The effect of bagasse reinforcement and polybutadiene isocyanate treatment on the mechanical properties

Using bagasse fiber as the reinforcing filler and polypropylene as the thermoplastic matrix polymer, a reinforced composite was prepared, and its mechanical properties examined as a function of the amount of compatibilizing agents used. In the sample preparation, four levels of fiber loading (10, 20, 30, and 40 wt %), three levels of polybutadiene isocyanate (PBNCO) content (0, 2, and 4 wt %) and two levels of maleated polypropylenes (MAPP) content (0 and 3 wt %) as compatibilizing agents were used. The tensile properties of the composites improved as the fiber loading and the compatibilizing agents increased, but the impact strength was significantly decreased. The mechanical study revealed that the positive effect of compatibilizing agents on interfacial bonding. The composites treated with PBNCO showed superior tensile and impact properties than those without treatment. The findings indicated that bagasse as agro‐waste material is a valuable renewable natural resource for composite production and could be utilized as a substitute for wood in composite industries. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Natural fiber blend—nylon 6 composites

In this study, engineering thermoplastic composites were prepared from natural fiber blend–filled nylon 6. Natural fiber blend from a mixture of kenaf, flax, and hemp fibers were added to nylon 6 using melt mixing to produce compounded pellets. The natural fibers/ nylon6 composites with varying concentrations of natural fibers (from 5 to 20 wt%) were prepared by injection molding. The tensile and flexural properties of the nylon 6 composites were increased significantly with the addition of the natural fiber blend. The maximum strength and modulus of elasticity for the nylon 6 composites were achieved at a natural fiber blend weight fraction of 20%. The Izod impact strength of composites decreased with the incorporation of natural fibers without any surface treatments and coupling agent. The melt flow index (MFI) also decreased with increasing natural fiber blend loading. The results of tensile and flexural modulus of elasticity (FMOE) are in accordance with the rheological data from the MFI measurements. The increase in the tensile and flexural properties indicated that efficient bonding occurred between the natural fibers and nylon 6. No fiber pullout was observed during the scanning electron microscopic analysis of the fracture surfaces. The higher mechanical results with lower density demonstrate that a natural fiber blend can be used as a sufficient reinforcing material for low‐cost, eco‐friendly composites in the automotive industry and in other applications such as the building and construction industries, packaging, consumer products, etc.POLYM. COMPOS., 2013. © 2013 Society of Plastics Engineers     

Fundamental studies on wood–plastic composites: Effects of fiber concentration and mixing temperature on the mechanical properties of poplar/PP composite

Wood fibers are increasingly being used as reinforcement in commercial thermoplastic composites due to their low cost, high specific properties and renewable nature. The ultimate goal of our research was to find a fundamental understanding of the mechanical behavior of poplar/polypropylene (PP) composites. The effect of wood fiber concentrations and mixing temperature on the mechanical properties of composites, prepared by using MAPP as the coupling agent, was investigated. In the sample preparation, four levels of fiber loading (10, 20, 30, and 40 wt%) and three compounding temperatures (180, 190, and 200^oC) were used. Most major changes in composite performance occurred at fiber contents above 30%. The results clearly showed that the fiber loading of 30 and 40 wt% at 190^oC was provided adequate reinforcement to increase the tensile and flexural strength of the PP powder. The modulus also increased with increasing the fiber content, because poplar fibers are believed to be more rigid than polymer. However the addition of wood fibers resulted in a decrease in elongation and impact properties of the composites. The FTIR spectroscopy showed that the copolymer was bonded to the fibers by ester linkages and hydrogen bonds at 1705–1735 cm⁻¹. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Cure characteristics and mechanical properties of short nylon fiber‐reinforced nitrile rubber composites

Acrylonitrile butadiene rubber (NBR)‐based composites were prepared by incorporating short nylon fibers of different lengths and concentration into the matrix using a two‐roll mixing mill according to a base formulation. The curing characteristics of the samples were studied. The influence of fiber length, loading, and rubber crosslinking systems on the properties of the composites was analyzed. Surface morphology of the composites has been studied using Scanning Electron Microscopy (SEM). Addition of nylon fiber to NBR offers good reinforcement, and causes improvement in mechanical properties. A fiber length of 6 mm was found to be optimum for the best balance of properties. It has been found that at higher fiber loadings, composites show brittle‐type behavior. Composites vulcanized by the dicumyl peroxide (DCP) system were found to have better mechanical properties than that by the sulfur system. The swelling behavior of the composites in N,N‐dimethyl formamide has been analyzed for the swelling coefficient values. Composites vulcanized in the DCP system were found to have higher rubber volume fraction than that in the sulfur system, which indicates better rubber–fiber interaction in the former. The crosslink densities of various composites were also compared. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1023–1030, 2004     

Effect of grafting yield and molecular weight of m‐TMI‐grafted‐PP on the mechanical properties of wood fiber filled polypropylene composites

m‐Isopropenyl‐α, α‐dimethylbenzyl isocyanate (m‐TMI) was grafted on isotactic polypropylene (PP) using di‐cumyl peroxide as a reaction initiator under varying reaction conditions to yield m‐TMI‐g‐PP coupling agent with four sets of grafting yield and molecular weight. Grafting yield of the synthesized m‐TMI‐g‐PP were 1.80%, 2.01%, 9.05%, and 8.86% and molecular weight of the corresponding grafted polymer were 129,225; [Correction made here after initial online publication.] 187,240; 124,130; and 180,838, respectively. Rubberwood flour reinforced polypropylene composites were prepared using these coupling agents and tested for mechanical properties. m‐TMI‐g‐PP coupling agent with 9.09% grafting and 124230 M_w was found to give the highest tensile and flexural strengths. Flexural modulus of the coupled composites was higher than uncoupled composites. Interfacial region of the composites characterized by scanning electron microscope (SEM) suggest effective wetting of fiber by PP in the case of coupled composites. The effect of fiber loading on composites indicates continuous increment in tensile and flexural strengths in coupled composites. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44196.     

Polyphenylene sulphide/carbon fiber composites: study on their thermal,mechanical and microscopic properties

The present study investigates the thermal, mechanical and microscopic properties of polyphenylene sulphide/carbon fiber (PPS/CF) composites by incremental number of fiber layers. The composites were prepared by hand lay-up technique followed by compression molding. A superior matrix-reinforcement adhesion was attained without the use of coupling agent and mechanical stability of the composites improved with increasing fiber layers. Transverse rupture strength and bending modulus were improved by 59.84 and 125.21 %, respectively, without loss in toughness. Impact strength and hardness values were enhanced while storage modulus, loss modulus and damping factor were dropped by increases in fiber layers. Thermogravimetric analysis (TGA) indicated a gradual rise in thermal stability (16.84 %) of the composite as compared to pure matrix. Surface morphology and crack propagation were studied by optical microscopy. It was found that crack was propagated in a linear plane by applying load. In addition, scanning electron microscopy (SEM) illustrated steady alignment of fibers and uniform distribution of the matrix around reinforcement. Based on the obtained results, fiber layers showed great potential for enhancement of thermal and mechanical properties of the composites.     

EFFECT OF FIBER REINFORCEMENT ON THERMAL STABILITY AND SWELLING BEHAVIOR OF CR/NBR BLENDS

The effect of type, length, and denier of fibers on the thermal stability and swelling behavior of chloroprene/butadiene–acrylonitrile rubbers (CR/NBR) composites was investigated. The results reveal that Nylon 6 fibers improved mechanical properties, thermal stability, and swelling resistance in toluene of 50/50 CR/NBR blends. Of all fiber types investigated, the viscose fiber CR/NBR composite has the best swelling resistance in motor oil, whereas the polyester (PET) fiber composite has the best swelling resistance in brake fluid. The effect of Nylon 6 fiber loading up to 30 phr was tested in terms of mechanical properties of the composites and swelling in toluene and oils. Also, the reinforcement of white-filled blends were examined. Nylon 6 fiber loadings (15–30 phr) showed promising results, and the white-filled Nylon 6 composites showed a significant reinforcement with regard to mechanical properties and thermal stability.     

Plant oil‐based biofoam composites with balanced performance

BACKGROUND: Biofoam composites were prepared using short sisal fibers as reinforcement and acrylated epoxidized soybean oil as matrix, aiming at replacing traditional unsaturated polyester foams in structural applications. The compressive properties of the composites were examined as a function of fiber loading, fiber length and foam density. RESULTS: The foam composite with 10 phr (parts per hundred of base resin by weight) sisal fiber possessed properties similar to those of commercial unsaturated polyester foams. A study of the failure mechanism revealed that debonding between fiber and matrix was a key issue responsible for catastrophic damage of the composites. According to this finding, surface pre‐treatment of the sisal using an alkali or silane coupling agent was carried out. This brought about positive effects on interfacial interaction and compressive strength of the composites, as desired. Also, soil burial tests proved that the foam composites could be biodegraded, and the incorporated sisal fibers accelerated the biodegradation of the composites. CONCLUSION: This work shows the feasibility of making rigid biofoams from natural resources, which could be potential candidates for structural foams. Copyright © 2009 Society of Chemical Industry     

Synthesis of glass fiber‐multiwall carbon nanotube hybrid structures for high‐performance conductive composites

The conductive polyamide 66 (PA66)/carbon nanotube (CNT) composites reinforced with glass fiber‐multiwall CNT (GF‐MWCNT) hybrids were prepared by melt mixing. Electrostactic adsorption was utilized for the deposition of MWCNTs on the surfaces of glass fibers (GFs) to construct hybrid reinforcement with high‐electrical conductivity. The fabricated PA66/CNT composites reinforced with GF‐MWCNT hybrids showed enhanced electrical conductivity and mechanical properties as compared to those of PA66/CNT or PA66/GF/CNT composites. A significant reduction in percolation threshold was found for PA66/GF‐MWCNT/CNT composite (only 0.70 vol%). The morphological investigation demonstrated that MWCNT coating on the surfaces of the GFs improved load transfer between the GFs and the matrix. The presence of MWCNTs in the matrix‐rich interfacial regions enhanced the tensile modulus of the composite by about 10% than that of PA66/GF/CNT composite at the same CNT loading, which shows a promising route to build up high‐performance conductive composites. POLYM. COMPOS. 34:1313–1320, 2013. © 2013 Society of Plastics Engineers     

Investigations of the flax fiber/thermoplastic polyurethane eco‐composites: Influence of isocyanate modification of flax fiber surface

In this study, alkali and isocyanate surface modifications were applied to flax fiber (FF) to improve its adhesion to bio‐based thermoplastic polyurethane (TPU) matrix. In addition to these treatments, isocyanate treated FF was subjected to curing process. TPU/FF composites were prepared at a constant 30 wt% loading of the total by using melt‐blending method. Their mechanical properties, modulus of elasticity, melt‐flow, water uptake and morphological properties were investigated. All of the surface modifications resulted in better mechanical properties with respect to untreated FF. Cured isocyanate treated FF loaded composite exhibited the best results in the case of tensile strength, Young's modulus and storage modulus. Isocyanate treatments caused reduction in melt flow rate due to enhancement in interfacial interactions between phases. It was observed from the SEM micrographs that surface treated fibers dispersed more homogeneously in the TPU matrix. Results confirmed that surface modifications improved the adhesion of FF to TPU matrix. POLYM. COMPOS., 38:2874–2880, 2017. © 2015 Society of Plastics Engineers     

Influence of KOH solution on the tensile strength and chemical stability of carbon fiber‐reinforced epoxy resin composites

The effect of a relatively high concentration of KOH solution (4M) on the mechanical properties and chemical stability of carbon fiber‐reinforced epoxy resin composites, prepared with different volume fractions of reinforcement, were investigated. Upon treatment of specimens of such composites with the KOH solution at different temperature and for different durations, their tensile strengths were adversely affected to varying degrees, depending on treatment conditions and volume percent of carbon fiber reinforcement used. Surfaces of treated specimens were examined for matrix stability, fiber disruption, and debonding. Optical microscopy, scanning electron microscopy (SEM), and X‐ray photoelectron spectroscopy (XPS) were used to evaluate chemical and mechanical degradation of these composites. Results clearly showed that prolonged exposure of composite specimens to such aggressive environments markedly increased the degradation of their mechanical properties. On the other hand, these results also showed that increasing the volume fraction of the carbon fiber reinforcement reduced the severity of degradation of these composite and enhanced their mechanical stability. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1682–1690, 2005