浅析CO_2汽提法尿素装置合成系统的NH_3/CO_2

介绍CO2汽提法尿素装置合成系统的NH3/CO2的控制方法,合成系统NH3/CO2异常的症状,判断方法,偏离正常时的处理和防范措施。     

Preparation of Cu/ZrO2 catalysts for methanol synthesis from CO2/H2

Cu/ZrO₂ catalysts for methanol synthesis from CO₂/H₂ were respectively prepared by deposition coprecipitation (DP) and solid state reaction (SR) methods. There is an intimate interaction between copper and zirconia, which strongly affects the reduction property and catalytic performance of the catalysts. The stronger the interaction, the lower the reduction temperature and the better the performance of the catalysts. Surface area, pore structure and crystal structure of the catalysts are mainly controlled by preparation methods and alkalinity of synthesis system. The conversion of CO₂ and selectivity of methanol are higher for DP catalysts than for SP catalysts.     

Kinetics of CO and H2 oxidation over CuO-CeO2 catalyst in H2 mixtures with CO2 and H2O

The kinetics of CO and H₂ oxidation over a CuO-CeO₂ catalyst were simultaneously investigated under reaction conditions of preferential CO oxidation (PROX) in hydrogen-rich mixtures with CO₂ and H₂O. An integral packed-bed tubular reactor was used to produce kinetic data for power-law kinetics for both CO and H₂ oxidations. The experimental results showed that the CO oxidation rate was essentially independent of H₂ and O₂ concentrations, while the H₂ oxidation rate was practically independent of CO and O₂ concentrations. In the CO oxidation, the reaction orders were 0.91, −0.37 and −0.62 with respect to the partial pressure of CO, CO₂ and H₂O, respectively. In the H₂ oxidation, the orders were 1.0, −0.48 and −0.69 with respect to the partial pressure of H₂, CO₂ and H₂O, respectively. The activation energies of the CO oxidation and the H₂ oxidation were 94.4 and 142 kJ/mol, respectively. The rate expressions of both oxidations were able to predict the performance of the PROX reactor with accuracy. The independence between the CO and the H₂ oxidation suggested different sites for CO and H₂ adsorption on the CuO-CeO₂ catalyst. Based on the results, we proposed a new reaction model for the preferential CO oxidation. The model assumes that CO adsorbs selectively on the Cu⁺ sites; H₂ dissociates and adsorbs on the Cu⁰ sites; the adsorbed species migrates to the interface between the copper components and the ceria support, and reacts there with the oxygen supplied by the ceria support; and the oxygen deficiency on the support is replenished by the oxygen in the reaction mixture.     

Tubular MXene/SS membranes for highly efficient H2/CO2 separation

Accurately constructing membranes based on two-dimensional (2D) materials on commercial porous substrates remains a significant challenge for H₂ purification. In this work, a series of tubular 2D MXene membranes are prepared on commercial porous stainless steel substrates via fast electrophoretic deposition. Compared with other methods, such as filtration or drop coating, and so on. such preparation route shows the advantages of simple operation, high efficiency for membrane assembly (within 5 min) with attractive reproducibility, and ease for scale-up. The tubular MXene membranes present excellent gas separation performance with hydrogen permeance of 1290 GPU and H₂/CO₂ selectivity of 55. Furthermore, the membrane displays extremely stable performance during the long-term test for more than 1250 h, and about 93% of the membranes from one batch have exceeded the DOE target for CO₂ capture. Most importantly, this work provides valuable referential significance for other 2D materials-based membranes for future application development.     

CO2吸附强化CH4/H2O重整制氢催化剂研究进展

CO_2吸附强化CH_4/H_2O重整制氢是提供低成本高纯氢气和实现CO_2减排的方法之一。其中,催化剂和吸附剂是该工艺的重要组成部分,其活性与选择性制约了反应速率和产率,寿命长短关系到生产成本。综述了CO_2吸附强化CH_4/H_2O重整制氢催化剂和吸附剂的研究现状及存在的问题,机械混合的催化剂与吸附剂在反应过程中存在吸附产物包覆催化活性位点的问题,导致催化剂活性迅速下降。针对该问题,进一步探讨了不同结构双功能复合催化剂的结构特性、研究现状及其在循环-再生过程中存在的问题,核壳型双功能催化剂具有吸附组分与催化剂组分相对独立、催化组分分散分布和比表面积大等优点,在吸附强化制氢中有进一步研究的潜力。利用双功能催化剂的结构特点,实现反复循环再生过程中催化与脱碳反应的匹配,是推动CO_2吸附强化CH_4/H_2O重整制氢技术工业化发展的关键。     

A CO and CO2 tolerating (La0.9Ca0.1)2(Ni0.75Cu0.25)O4+d Ruddlesden-Popper membrane for oxygen separation

A series of novel dense mixed conducting ceramic membranes based on K₂NiF₄-type (La_1–xCa_x)₂ (Ni_0.75Cu_0.25)O_4+δ was successfully prepared through a sol-gel route. Their chemical compatibility, oxygen permeability, CO and CO₂ tolerance, and long-term CO₂ resistance regarding phase composition and crystal structure at different atmospheres were studied. The results show that higher Ca contents in the material lead to the formation of CaCO₃. A constant oxygen permeation flux of about 0.63 mL·min⁻¹·cm⁻² at 1173 K through a 0.65 mm thick membrane was measured for (La_0.9Ca_0.1)₂ (Ni_0.75Cu_0.25)O_4+δ, using either helium or pure CO₂ as sweep gas. Steady oxygen fluxes with no sign of deterioration of this membrane were observed with increasing CO₂ concentration. The membrane showed excellent chemical stability towards CO₂ for more than 1360 h and phase stability in presence of CO for 4 h at high temperature. In addition, this membrane did not deteriorate in a high-energy CO₂ plasma. The present work demonstrates that this (La_0.9Ca_0.1)₂(Ni_0.75Cu_0.25)O_4+δ membrane is a promising chemically robust candidate for oxygen separation applications.     

Fabrication and characterization of Matrimid/MIL-53 mixed matrix membrane for CO2/CH4 separation

In this study, gas separation properties of Matrimid/MIL-53 mixed matrix membranes with different MOF weight percentages (0–20 wt.%) were investigated. TEM, XRD and DLS analysis were implemented to investigate MIL-53, structure and particles size distribution. SEM, FTIR, DSC and TGA analyses were conducted to characterize the fabricated membranes. The SEM images of these membranes showed good adhesion between polymer and particles, although for 20% MIL-53 loading, particles agglomeration was observed in some areas. Moreover, surface images of the membranes showed adequate dispersion of the particles in the polymer matrix, especially at lower MOF loadings. The permeability of pure CO₂ and CH₄ gases for all membranes were measured and the ideal CO₂/CH₄ selectivity was calculated. CH₄ permeability of membranes increased slightly as the percentage of loading increased. At 20 wt.% MOF loading, void formation led to a significant increase in CH₄ permeability (300% over pure Matrimid). CO₂ permeability showed the same trend; there was a 94% increase in permeability compared to pure Matrimid for 15 wt.% MMMs. CO₂/CH₄ selectivity also increased as MOF loading increased. The highest selectivity was shown for 15 wt.% MOF loading. This membrane had 84% growth in selectivity over pure Matrimid. Although at 20 wt.% MIL-53 loading, membrane separation performance was destroyed.     

Prestructured MXene fillers with uniform channels to enhance CO2 selective permeation in mixed matrix membranes

The packing pattern of two-dimensional (2D) sheet-like fillers in membranes is relatively random, leading to the unfavorable permeability from tortuous diffusion pathway. A new strategy that using prestructured materials with uniform channels as fillers was proposed. In this work, Ti₃AlC₂ is etched to prepare multilayered MXene (m-MXene), the channels aggregate as a whole unit, ensure the impossibility of ineffective packing compared with traditional individual sheets, largely facilitating the selective permeation. Then, the m-MXene/Poly (amide-6-b-ethylene oxide) (Pebax) MMMs are synthesized. SEM images demonstrate the accordion shaped structure of filler, which is the multi-channels laminates. Furthermore, the results of gas permeation test exhibit enhanced performance of m-MXene/Pebax MMMs. MMM with 0.5 wt.% m-MXene behaved best, CO₂ permeability of 86.22 Barrer as well as CO₂/N₂ selectivity of 104.85, transcending the Robeson upper bound (2008). Having distinct enhancement for CO₂ separation, the m-MXene/Pebax MMMs in this work offer prospective practical applications.     

Roles of CO2 and H2O as oxidants in the plasma reforming of aliphatic hydrocarbons

Roles of CO₂ and H₂O as oxidants are discussed based on the data on the substrate conversions and the product distributions in the nonthermal plasma reforming of aliphatic hydrocarbons such as methane, propane, and neopentane from 303 K to 433 K. Only small effects of initial concentrations of hydrocarbons and types of oxidants are observed on hydrocarbon conversions, and the initial chemical interaction between hydrocarbons and the oxidants unlikely occurs. CO₂ and H₂O have shown the comparable oxidation powers in the hydrocarbon reforming. Two molar excess of CO₂ or H₂O to methane is required to oxidize methane carbon atoms to CO and CO₂, and larger amounts of CO₂ or H₂O for propane and neopentane. The different natures of CO₂ and H₂O are reflected in the synthesis gas composition as in the ordinary catalytic reforming processes at higher temperatures: higher H₂ yields and higher H₂ to CO ratios on addition of H₂O.     

CO2/CH4 separation using inside coated thin film composite hollow fiber membranes prepared by interfacial polymerization

Carbon dioxide(CO_2) is greenhouse gas which originates primarily as a main combustion product of biogas and landfill gas. To separate this gas, an inside coated thin film composite(TFC) hollow fiber membrane was developed by interfacial polymerization between 1,3–cyclohexanebis–methylamine(CHMA) and trimesoyl chloride(TMC). ATR-FTIR, SEM and AFM were used to characterize the active thin layer formed inside the PSf hollow fiber. The separation behavior of the CHMA-TMC/PSf membrane was scrutinized by studying various effects like feed gas pressure and temperature. Furthermore, the influence of CHMA concentration and TMC concentration on membrane morphology and performance were investigated. As a result, it was found that mutually the CHMA concentration and TMC concentration play key roles in determining membrane morphology and performance. Moreover, the CHMA-TMC/PSf composite membrane showed good CO_2/CH_4 separation performance. For CO_2/CH_4 mixture gas(30/70 by volume) test, the membrane(PD1 prepared by CHMA 1.0% and TMC 0.5%) showed a CO_2 permeance of 25 GPU and the best CO_2/CH_4 selectivity of 28 at stage cut of 0.1. The high CO_2/CH_4 separation performance of CHMA-TMC/PSf thin film composite membrane was mostly accredited to the thin film thickness and the properties of binary amino groups.     

The maximum capture efficiency of CO2 using a carbonation/calcination cycle of CaO/CaCO3

The use of natural calcium carbonates as regenerable CO₂ sorbents in industrial processes is limited by the rapid decay of the carbonation conversion with the number of cycles carbonation/calcination. However, new processes are emerging to capture CO₂ using these cycles, that can take advantage of the intrinsic benefits of high temperature separations in energy systems. This work presents an analysis of a general carbonation/calcination cycle to capture CO₂, incorporating a fresh feed of sorbent to compensate for the decay in activity during sorbent re-cycling. A general design equation for the maximum CO₂ capture efficiency is obtained by incorporating to the cycle mass balances a simple but realistic equation to estimate the decay in sorbent activity with the number of cycles.     

Development of high performance Raney Cu-based catalysts for methanol synthesis from CO2 and H2

Catalytic hydrogenation of CO₂ into methanol has been investigated over Raney Cu-based catalysts. The Raney catalysts leached in NaOH/ZnO solutions showed high activities and selectivities for methanol synthesis. The deposition of Zn on the surface of Cu particles increased the surface area and the specific activity of Raney Cu–M. Raney Cu–Zr developed was significantly more active than a commercial catalyst.     

开滦煤制乙二醇工艺中H2/CO分离技术

开滦在鄂尔多斯新建的煤制乙二醇项目中,要求对H2/CO混合气进行分离。生产中采用了深冷分离和H2提浓的联合技术进行分离,最终使得H2的回收率为80%～90%之间,H2纯度可达99%,CO纯度>99%,为乙二醇的合成提供了合格、优质的原料气。     

Carbonate-catalyzed chemiluminescence decomposition of peroxynitrite via (CO2)2 intermediate

Peroxynitrous acid (ONOOH) was formed by the on-line rapid reaction of acidified hydrogen peroxide with nitrite in a simple flow system. A weak chemiluminescent (CL) signal was observed due to the production of singlet oxygen (¹O₂) when ONOOH reacted with NaOH, whereas the replacement of NaOH by Na₂CO₃ markedly enhanced the CL intensity. The predominant CL-enhanced pathway was achieved by the carbonate-catalyzed decomposition of peroxynitrite (ONOO⁻). Carbonate species was regenerated in the process, that is, carbonate acts as a catalyst. Based on the studies of CL and fluorescence spectra, a possible CL mechanism from the reaction of carbonate with ONOOH was proposed. In brief, ONOOH was an unstable compound in acidic solution and could be quenched into ONOO⁻ in basic media. It was suggested that ONOO⁻ reaction with excess HCO₃⁻ proceeded via one-electron transfer to yield bicarbonate ion radicals (HCO₃√). The recombination of HCO₃√ may directly generate excited triplet dimers of two CO₂ molecules [(CO₂)₂^*]. With the decomposition of this unstable intermediate to CO₂, the energy was released by CL emission. The addition of uranine into carbonate solution caused enhancement of the CL signal, which was due to a part of excited triplet dimers of two CO₂ molecules energy to transfer to uranine, resulting in two CL peaks.     

ZrO2/SiO2- and La2O3/Al2O3-supported platinum catalysts for CH4/CO2 reforming

Surface-phase ZrO₂ on SiO₂ (SZrOs) and surface-phase La₂O₃ on Al₂O₃ (SLaOs) were prepared with various loadings of ZrO₂ and La₂O₃, characterized and used as supports for preparing Pt/SZrOs and Pt/SLaOs catalysts. CH₄/CO₂ reforming over the Pt/SZrOs and Pt/SLaOs catalysts was examined and compared with Pt/Al₂O₃ and Pt/SiO₂ catalysts. CO₂ or CH₄ pulse reaction/adsorption analysis was employed to elucidate the effects of these surface-phase oxides.

The zirconia can be homogeneously dispersed on SiO₂ to form a stable surface-phase oxide. The lanthana cannot be spread well on Al₂O₃, but it forms a stable amorphous oxide with Al₂O₃. The Pt/SZrOs and Pt/SLaOs catalysts showed higher steady activity than did Pt/SiO₂ and Pt/Al₂O₃ by a factor of three to four. The Pt/SZrOs and Pt/SLaOs catalysts were also much more stable than the Pt/SiO₂ and Pt/Al₂O₃ catalysts for long stream time and for reforming temperatures above 700 °C. These findings were attributed to the activation of CO₂ adsorbed on the basic sites of SZrOs and SLaOs.     

Perforative pore formation on nanoplates for 2D porous MXene membranes via H2O2 mild etching

MXene (Ti₃C₂T_x) is a novel, two-dimensional (2D) layered material that is atomically thin, exhibits good mechanical strength, and is ideal for fabricating efficient membranes for molecular separation. However, the applications of MXene membranes are limited by their low water permeability owing to narrow channels and high tortuosity. A novel strategy for introducing artificial pores on the surface of MXene nanosheets via gentle in situ chemical etching with hydrogen peroxide (H₂O₂) to prepare porous MXene nanosheets (PMS) is reported herein. This greatly increases the water permeability of MXene membranes while retaining the high rejection of small-molecule dyes. Permeable pores generated on MXene nanosheets transform the transport model of water molecules in the membrane from typical horizontal transport pathways dominated by interlayer channels to longitudinal–lateral three-dimensional transport pathways, affording increased water molecule transport channels and reduced transport distance. Based on different etching conditions, the obtained membranes exhibit high pure-water permeability ranging from 9.37 to 42.48 L m⁻² h⁻¹ bar⁻¹. Moreover, mild etching maintains the 2D structure of the membrane and retains a nearly complete rejection of congo red dye. This study provides a novel and effective strategy for preparing high-performance porous laminar MXene membranes for dye-separation applications.     

Optimization of electrochemically synthesized Cu3(BTC)2 by Taguchi method for CO2/N2 separation and data validation through artificial neural network modeling

Cu₃(BTC)₂, a common type of metal organic framework (MOF), was synthesized through electrochemical route for CO₂ capture and its separation from N₂. Taguchi method was employed for optimization of key parameters affecting the synthesis of Cu₃(BTC)₂. The results indicated that the optimum synthesis conditions with the highest CO₂ selectivity can be obtained using 1 g of ligand, applied voltage of 25 V, synthesis time of 2 h, and electrode length of 3 cm. The single gas sorption capacity of the synthetized microstructure Cu₃(BTC)₂ for CO₂ (at 298 K and 1 bar) was a considerable value of 4.40 mmol·g⁻¹. The isosteric heat of adsorption of both gases was calculated by inserting temperature-dependent form of Langmuir isotherm model in the Clausius-Clapeyron equation. The adsorption of CO₂/N₂ binary mixture with a concentration ratio of 15/85 vol-% was also studied experimentally and the result was in a good agreement with the predicted value of IAST method. Moreover, Cu₃(BTC)₂ showed no considerable loss in CO₂ adsorption after six sequential cycles. In addition, artificial neural networks (ANNs) were also applied to predict the separation behavior of CO₂/N₂ mixture by MOFs and the results revealed that ANNs could serve as an appropriate tool to predict the adsorptive selectivity of the binary gas mixture in the absence of experimental data.     

Optimization of preparation conditions and improvement of stability of Cu/ZnO-based multicomponent catalysts for methanol synthesis from CO2 and H2

The operation conditions for preparing a Cu/ZnO-based multicomponent catalyst by a coprecipitation method were optimized. The temperature during coprecipitation should be less than 313 K, and the removal of Na from the catalyst by washing the precipitates is most important. Furthermore, a small amount of silica added to the catalyst greatly improved its long-term stability in methanol synthesis from CO₂ and H₂.