EVALUATION OF THE TEXTURE OF FRIED POTATOES

Texture of potatoes with different shapes (slices and strips) were evaluated after frying and in some cases after baking. Blanched and unblanched potato slices (Bintje variety) were fried at four oil temperatures: 160, 170, 180 and 190C until reaching a moisture content of ∼1.7%. A puncture test with three point support for the slices was applied to measure the texture of potato chips using the following parameters extracted from the force versus distance curves: maximum force of break (MFB) and deformation of break (DB). These two parameters were useful to follow the changes in texture of the fried slices with moisture content at different frying temperatures. Blanched and unblanched potato strips were partially fried at 160C and 190C for 60, 90 and 120 s. The par-fried potatoes were frozen at -20C for one day after which they were baked at 200C for 15 min. The texture of the baked potato strips was evaluated using a bending test with two support points. From the force versus distance curves, two parameters were extracted: maximum force of deformation (MFD) and maximum deformation (MD). Significant higher MFB and lower DB values (P > 0.1) for unblanched fried slices indicate that these are crispier than blanched chips for moisture contents lower than 4% (6.59 N and 0.62 mm vs 5.74 N and vs 0.75 mm for unblanched and blanched chips, respectively, average values for the four frying temperatures employed). There was no effect of the frying temperature and the pretreatment (blanching or unblanching) on the texture of the frozen par-fried potatoes after baking when compared at the same residual moisture content, but blanched potato strips lost moisture more slowly both in frying and in baking.     

稻米油调和油煎炸应用研究

通过与棕榈油对比180℃下炸制薯片以及评估薯片感官喜好度、质构、口感及粘牙性等差异来评价稻米油调和油的煎炸应用性能。结果表明:采用稻米油调和油煎炸的薯片中多不饱和脂肪酸含量显著高于棕榈油(P<0.05),且其薯片的整体感官喜好度、质构口感、酥脆度、粘牙喜好度,均显著优于棕榈油薯片(P<0.05)。在加速氧化条件下,采用稻米油调和油炸制的薯片的酸价、过氧化值均与棕榈油炸制的薯片无显著性差异(P>0.05),且远低于GB 16565-2003的规定。在加速存储过程中,谷维素却得到了很好的保留。总之,稻米油调和油具有良好的煎炸性能。     

Effect of Microwave Frying on Acrylamide Generation,Mass Transfer,Color, and Texture in French Fries

The objective of this work was to evaluate the effect of microwave power on acrylamide generation, as well as moisture and oil fluxes and quality attributes of microwave-fried potatoes. Concretely, 25 g of potato strips, in 250 mL of fresh oil (at room temperature), were subjected to three different microwave powers (315, 430, and 600 W) in a conventional microwave oven. Microwave frying resulted in an acrylamide reduction ranged from 37 to 83% compared to deep-oil frying. Microwave-fried French fries presented lower moisture and higher fat content than deep-oil fried potatoes. Concretely, microwave-fried potatoes presented values of moisture and texture more similar to potato chips than French fries, nonetheless with lower fat levels (less than 20 g/100 g wb) and acrylamide content (lower than 100 μg/kg wb) at the reference time. This study presents an alternative way of frying to address the production of healthier potato chips.     

Optimisation of processing variables in the preparation of sweet potato chips using response surface methodology

Models capable of predicting the product quality of sweet potato chips have been developed using response surface methodology and used to determine the optimum processing conditions. Moisture loss, oil uptake, crispness (measured using a bending-snapping test in the TA.XT2 Texture Analyser), and sensory attributes such as colour, flavour, and texture were used to assess the product quality in the preparation of sweet potato chips. The optimum conditions which were attained for maximum moisture loss (11.65% on wet basis), minimum oil uptake (2.57%), crispness (794.37 g), colour score (7), flavour score (7) and texture score (7) were: frying temperature, 174.7 °C; salt concentration, 0.45%; citric acid concentration, 0.37%; potassium metabisulphite concentration, 0.65%; and frying time, 26 s.     

MICROWAVE FINISH DRYING OF POTATO CHIPS

The effect of microwave finish drying of potato chips on their texture, color and oil content was studied. The intermediate moisture content (IMC) of the chips before microwave application and the reducing sugar content of the raw potatoes were the primary variables. The slices were individually submerged in oil at 320° F to various IMC and finish dried with 2500 watts microwave power for 1–3 min. Chip color was rated against PC11 Color Standards. Texture was evaluated subjectively by a panel and objectively by the L.E.E. Kramer Shear Press. Oil determination was made by Soxhlet extraction. The results showed that potato chips removed from the oil at IMC above 13% were unacceptably tough after microwave drying. Potatoes containing more than 0.9% reducing sugar had to be removed from the oil at IMC above 13% in order to obtain acceptable color of the microwave-finished product. Therefore, microwave finishing raises the limiting reducing sugar content from about 0.4 to about 0.9%. Oil content of microwave-finished chips was 90% that of conventional controls     

Two-stage frying process for high-quality sweet-potato chips

Vacuum frying (1.33 kPa), with the aid of a de-oiling mechanism, was used to produce low-fat sweet potato chips. The kinetics of oil absorption and oil distribution in the chips (total, internal, and surface oil content) was studied so that effectiveness of the de-oiling system could be established. Product quality attributes (PQAs) such as moisture content, oil content, diameter shrinkage, and thickness expansion, as well as, color, texture, bulk density, true density, and porosity of chips fried at different temperatures (120, 130, and 140 °C) was performed to evaluate the effect of process temperature on the product.     

Effects of Initial Moisture Content on the Oil Absorption Behavior of Potato Chips During Frying Process

During frying process, whether and how moisture content in materials affects oil absorption remain unclear. Herein, we provided direct evidence suggesting that although the initial moisture content had no significant effect either on the final oil content or oil fraction, the moisture content did greatly affect the rate of oil absorption. We analyzed the total oil (TO), surface oil (SO), structural oil (STO), penetrated surface oil (PSO), and oil distribution during frying process in once-fried and twice-fried potato chips, and found that SO fraction was lowest (about 0.90-1.66 %) among three different fractions of TO, while PSO was the dominant section (about 50 %) for TO. Surprisingly, there were no significant difference among the final TO, SO, STO, and PSO for two kinds potato chips (P > 0.05), a finding suggesting that the initial moisture content itself might have no effect on oil absorption. Compared with once-fried potato chips, twice-fried chips much quicker (around sevenfold) reached equilibrium at 180 °C, which might be attributed to no inner resistance of water evaporation in twice-fried potato chips. More importantly, our confocal laser scanning microscopy (CLSM) inspection established that oil of twice-fried chips entered the core faster than once-fried chips. Oil followed the cell shapes and located in cell walls and inside the intercellular spaces for both samples. Taken together, this study provided compelling new data to clarify the relationship between the initial moisture content and oil absorption during frying process, and laid the groundwork for introducing a pre-drying strategy to frying process in food industry.     

Oil uptake and texture development in fried potato slices

The objective of this work was to study oil absorption and the kinetics of texture development of fried potato slices during frying. Prior to frying, potato slices were blanched in hot water at 85 °C for 3.5 min. Unblanched slices were used as the control. Control and blanched potato slices (Panda variety, diameter: 37 mm, width: 2.2 mm) were fried at 120, 150 and 180 °C until reaching moisture contents of 1.8% (total basis) and their texture and oil content were measured periodically. Oil uptake was higher in 15% for blanched samples than for control samples after 20 s of frying. Besides, the higher the frying temperature, the lower the oil absorption in control samples. Textural changes in fried potato slices were followed by the parameter maximum force (MF) extracted from the force vs. distance curves corresponding to different sampling times. Normalized maximum force (MF*) was used in modeling textural changes in the potato slices during frying in both the initial tissue softening process and the later crust development process. Higher temperatures accelerated these processes; however neither the temperature nor the pre-treatment had a significant effect (P > 0.05) over the final texture of the fried potato chips.     

茶多酚在油炸过程中对马铃薯片品质及其贮藏稳定性的影响

以感官品质、质构特性、理化特性、风味特性以及丙烯酰胺含量为指标,研究茶多酚在连续油炸过程中对马铃薯片品质的影响,并进一步探究茶多酚对马铃薯片贮藏稳定性的影响。结果表明,茶多酚对连续油炸过程中马铃薯片感官品质及硬度值的下降具有抑制作用;茶多酚对连续油炸过程中马铃薯片水分含量和含油率的增加具有明显的抑制作用,并且降低了薯片的含油率,茶多酚组T₂₄批次的马铃薯片含油率为41.96%±2.00%,显著低于空白组的46.29%±1.06%(P<0.05)。同时,与空白对照组相比,茶多酚抑制了马铃薯片劣变风味的产生,明显抑制了马铃薯片中有害物丙烯酰胺的生成。此外,茶多酚能够增加油炸马铃薯片的贮藏稳定性,平均货架期能够延长8 d。初步分析,茶多酚在油炸过程中对油脂品质的保护作用是其能够提高马铃薯片品质的重要原因。     

Dielectric Properties of Potatoes and Potato Chips

SUMMARY— Dielectric properties (dielectric constant, ɛ'_r; loss tangent, tans; and dielectric loss factor, ɛ"_r) were determined for raw potatoes and for potato chips, using the precision slotted line technique. Measurements on raw potatoes were made at 77°F (25°C) and at frequencies of 300, 1,000, and 3,000 MHz (megahertz). Measurements on potato chips were made at three moisture levels; at 77°F (25°C), 125°F (51.6°C), and 180°F (82.2°0; and at frequencies of 300, 1,000, and 3,000 MHz. Moisture, total lipids, and nitrogen contents are reported for both the raw potatoes and the potato chips.
As would be expected from their high moisture content and the presence of various dissolved salts, the raw potatoes possess extremely high dielectric values.
Potato chips show a rapidly decreasing dielectric loss as moisture content is reduced; the loss values of the chips approach those of the oil used for frying them after moisture has been reduced to approximately 3% and the oil content has been increased accordingly.
For finish drying of potato chips, a frequency of 3,000 MHz will result in 3–4.5 times greater power production in the chips than will the use of a frequency of 1,000 MHz (in the moisture and temperature range at which the data were obtained). However, this difference in power production is due almost entirely to the difference in frequency since the difference in dielectric loss values at the two frequencies is quite small.     

不同食用木薯品种（系）薯片加工适宜性研究

为了解不同食用木薯品种(系)炸薯片在品质上的差异,探讨其影响因子,筛选适宜加工薯片的木薯品种(系),以12个优良食用木薯品种(系)为材料进行炸片加工,对薯片进行感官评价及薯片含水率、质构等测定,并进行主成分分析和与鲜薯营养品质的相关分析。结果表明:NK-10感官评价值、内聚性和弹性值最高,SC9和M33硬度较大,咀嚼性差异不显著。相关性分析发现,木薯薯片感官组织状态、色泽与鲜薯支链淀粉含量分别呈显著相关(P<0.05)和极显著相关(P<0.01),相关系数分别为0.674、0.795。主成分分析获得了4个主成分,解析贡献率分别为34.325%、23.627%、16.900%、13.205%,品系NK-10综合评分最高,为0.875,其次是M9的0.565、ST的0.401。该研究表明木薯品种(系)NK-10、M9、ST适宜用于炸片加工。薯片口感、风味、含水率、咀嚼性、色泽和组织状态可作为其品质鉴定的重要指标,且木薯炸薯片的组织状态和色泽受到鲜薯支链淀粉含量的影响。     

真空微波-真空油炸-真空微波三阶段联合脱水工艺生产低含油率马铃薯脆片

为得到低含油率并具有令人满意品质的马铃薯脆片,采用真空微波-真空油炸-真空微波三阶段联合脱水工艺,并对三阶段联合脱水工艺进行优化,得出三阶段联合脱水工艺的最佳转换点。三阶段联合脱水过程的优化工艺条件为：前期微波强度1.4W/g在真空度0.06MPa下真空微波预干燥8min,然后,在100℃和0.09MPa条件下真空油炸15min,最后在微波强度2.4W/g和真空度0.095MPa条件下干燥4min。三阶段联合脱水工艺的转换点对应马铃薯的水分质量分数分别为68%(湿基)和10%(湿基)左右。     

Color changes and acrylamide formation in fried potato slices

The objective of this work was to study the kinetics of browning during deep-fat frying of blanched and unblanched potato chips by using the dynamic method and to find a relationship between browning development and acrylamide formation. Prior to frying, potato slices were blanched in hot water at 85 °C for 3.5 min. Unblanched slices were used as the control. Control and blanched potato slices (Panda variety, diameter: 37 mm, width: 2.2 mm) were fried at 120, 150 and 180 °C until reaching moisture contents of ∼1.8% (total basis) and their acrylamide content and final color were measured. Color changes were recorded at different sampling times during frying at the three mentioned temperatures using the chromatic redness parameter a¹. Experimental data of surface temperature, moisture content and color change in potato chips during frying were fit to empirical relationships, with correlation coefficients greater than 90%. A first-order rate equation was used to model the kinetics of color change. In all cases, the Arrhenius activation energy decreases alongside with decreasing chip moisture content. Blanching reduced acrylamide formation in potato chips in ∼64% (average value) in comparison with control chips at the three oil temperatures tested. For the two pre-treatments studied, average acrylamide content increased ∼58 times as the frying temperature increased from 120 to 180 °C. There was a linear correlation between acrylamide content of potato chips and their color represented by the redness component a¹ in the range of the temperatures studied.     

Technological evaluation of new cultivars for potato chips manufacturing

Potato tubers of cvs. Condor, Diamont, Baraka, Mondial and Draga were used to produce chips of 1.0 mm slice thickness using an industrial slicer. Half of the slices quantity was immediately blanched in water at 100°C for approximately 5 min. Frying was carried out at 165–170°C in cotton seed oil. Both cvs. Diamont and Condor were the best varieties in the nutritional composition, since they contained the highest content of total solids (24.2 and 22.8%), crude protein (10.9 and 10.2%), total free amino acids (270 and 246 μmol/g DM), ascorbic acid (1.5 and 1.4 mg/100 g DM) and digested protein (49.8 and 49.6% for pepsin enzyme as well as 76.0 and 78.3% for trypsin enzyme). In contrast, they contained the lowest level of reducing sugars i.e. 0.8 and 0.9%, respectively. The same both varieties produced the maximum final yield of chips from both unblanched and blanched slices (50.0 and 47.4% as well as 48.9 and 45.8%, respectively) with the lowest final oil content i.e. <42%. Slightly differences in the final moisture content of chips were noticed. Blanching before frying led to a decrease in the final oil content of chips produced from all potato varieties. Sensory evaluation of the produced chips revealed that the favourable chips with the best quality attributes i.e. lighter and uniform in colour, lower final oil content, natural odour, more crisp and better in taste can be produced by using slices from cvs. Condor and Diamont. Furthermore, blanching before frying reduced significantly the oil content of chips and improved both colour and texture (more crispness) of the produced chips.     

On-line monitoring of fat,dry matter and acrylamide contents in potato chips using near infrared interactance and visual reflectance imaging

The contents of dry matter, oil and acrylamide are some of the most relevant parameters in the quality control of potato chips. Near infrared spectroscopy (NIR) is a common technique for routine analysis of bulk chemistry in different raw materials and products because it allows a fast and non-destructive analysis of samples. The objective of this research was to investigate the possibilities of using on-line NIR monitoring of acrylamide, moisture and oil content in potato chips. Sixty samples of potato chips from individual frying runs were measured on-line using a VIS/NIR interactance line scanner. The same samples were analysed in the laboratory to determine their corresponding moisture, acrylamide and oil contents. The mean VIS and NIR spectra for the 60 samples were modelled against the reference values for acrylamide, fat and dry matter using partial least squares regression (PLSR), and the regression models were validated using full cross-validation. On-line NIR interactance was found to predict fat and dry matter of potato chips with high accuracy, i.e. prediction errors of 0.99 and 0.86% (w/w), respectively. The corresponding correlations between predicted values and reference values were 0.99 and 0.97 for fat and dry matter. For acrylamide an average prediction error of 266 μg/kg was achieved using NIR and VIS signals in combination. The correlation between predicted values and reference values was 0.83 for this model. The system may be used to separate samples with very high acrylamide contents from samples with average to low contents.     

亲水胶体对真空油炸马铃薯脆片品质的影响

本研究以马铃薯片为原料,将马铃薯片分别浸渍于不同浓度的海藻酸钠(SA)、羧甲基纤维素钠(CMC)、瓜尔豆胶(GU)涂膜液中,以马铃薯脆片水分含量、脂肪含量、硬度、色泽、感官品质为评价指标,并进一步通过扫描电镜研究涂膜处理对真空油炸马铃薯脆片品质的影响。结果表明:SA、CMC、GU均能显著提高马铃薯脆片水分含量(p<0.05),显著降低马铃薯脆片的脂肪含量(p<0.05),SA-1%、CMC-0.75%、GU-1%处理组脂肪含量分别降低了17.22%、40.04%、27.39%;与对照组相比,三种处理组降低了马铃薯脆片的硬度值,对L*、b*值大部分影响差异不显著(p>0.05),亲水胶体处理组样品感官评价得分均较高,CMC-0.75%组得分最高(6.86分);扫描电镜结果表明,CMC能较好地保护马铃薯脆片的细胞结构遭受破坏,防止油脂进入脆片内部。CMC-0.75%处理组能降低马铃薯脆片脂肪含量,感官品质较好。     

Effects of processing conditions on the quality of vacuum‐fried carrot chips

The effects of pretreatment and vacuum frying conditions on the quality of fried carrot chips were studied. The moisture and oil contents of fried carrot chips were significantly (p < 0.05) reduced when blanched carrot slices were pretreated by immersion in fructose solution and freezing prior to vacuum frying. Furthermore, more uniform porosity was observed on the vertical cross‐section of carrot chips when examined by scanning electron microscopy. During vacuum frying, the moisture content, colour and breaking force of carrot chips decreased while the oil content increased with increasing frying temperature and time. However, there was no apparent change in Hunter ΔE with time when the frying temperature was below 100 °C and the frying time was below 25 min. Results of this study suggest that vacuum frying at moderate temperature (90–100 °C) for 20 min can produce carrot chips with lower moisture and oil contents as well as good colour and crispy texture. Copyright © 2005 Society of Chemical Industry     

真空油炸胡萝卜脆片基本特性的研究

真空油炸技术可用于生产高品质的果蔬脆片．主要研究了油炸温度和真空度对胡萝卜片水分质量分数、脂肪质量分数、色泽及质构的影响．试验表明：随着油炸温度和真空度的升高，其干燥和脂肪吸收速度相应提高，且两者呈一定的相关性．统计分析可知：油炸温度和真空度并不显著性影响脆片的白度（L）、红度（a）、黄度（b）值（P〉0．05）；对于脆片的破碎力而言，真空度具有显著性影响（P〈O．05），而油炸温度不具有显著性影响（P〉0．05）．     

Effect of superheated steam prefrying treatment on the quality of potato chips

Superheated steam drying (SSD) was used as a prefrying treatment prior to deep‐fat frying for potato slices. The effect of SSD at 130, 150 or 180 °C and steam velocity of 2.0 m s^?1 on the fat uptake, colour and texture of fried potato chips was evaluated; microstructure and degree of starch gelatinization were also evaluated to help explain the fat uptake results. SSD and frying yielded potato chips with the fat content from 0.263 ± 0.002 to 0.304 ± 0.002 kg kg^?1 (d.b.), while frying without SSD led to chips with the fat content as high as 0.359 ± 0.003 kg kg^?1 (d.b.). SSD did not promote starch gelatinization. Lower fat uptake was correlated to modified surface structure and lower moisture content of potato slices prior to frying. Frying with/without SSD pretreatment yielded potato chips of similar hardness, crispness and lightness. On the other hand, SSD significantly increased redness and yellowness of the fried chips.     

Evolution of the physicochemical properties of oil-free sweet potato chips during microwave vacuum drying

The demand for healthy and convenient foods is a worldwide trend. Sweet potato attracted great attention due to its carbohydrates with a low glycemic index. Dehydrated sweet potatoes can be an excellent alternative for using and adding value to this raw material. The objective of this study was to evaluate the physicochemical properties of sliced sweet potato during the microwave vacuum drying (MWVD) for producing crispy oil-free chips. Fresh sweet potato samples were selected, peeled, sliced, blanched, and then dehydrated using a microwave oven adapted with a vacuum chamber and a rotation system to operate under vacuum. It was measured the evolution of moisture, water activity, temperature, color, apparent specific mass, porosity, and acoustic/mechanical analysis of the texture during the MWVD. Crispy sweet potato chips were obtained in <30 min, presenting low moisture (0.028 g g⁻¹ db) and water activity (0.262). The dehydrated samples showed high porosity (67.5%) and a low apparent density (0.456 g cm⁻³). Optical micrographs and acoustic/mechanical properties showed an expanded (puffed) product structure with large pores, which resulted in irregular acoustic/mechanical signals, characteristics of a crispy food matrix. Colorimetric analyses indicated a little change between fresh and dried samples, with an absence of burnt spots. In conclusion, MWVD is a suitable process to produce highly porous sweet potato chips, adding value, and extending the vegetable's shelf life.