Soft Somatosensitive Actuators via Embedded 3D Printing

Humans possess manual dexterity, motor skills, and other physical abilities that rely on feedback provided by the somatosensory system. Herein, a method is reported for creating soft somatosensitive actuators (SSAs) via embedded 3D printing, which are innervated with multiple conductive features that simultaneously enable haptic, proprioceptive, and thermoceptive sensing. This novel manufacturing approach enables the seamless integration of multiple ionically conductive and fluidic features within elastomeric matrices to produce SSAs with the desired bioinspired sensing and actuation capabilities. Each printed sensor is composed of an ionically conductive gel that exhibits both long‐term stability and hysteresis‐free performance. As an exemplar, multiple SSAs are combined into a soft robotic gripper that provides proprioceptive and haptic feedback via embedded curvature, inflation, and contact sensors, including deep and fine touch contact sensors. The multimaterial manufacturing platform enables complex sensing motifs to be easily integrated into soft actuating systems, which is a necessary step toward closed‐loop feedback control of soft robots, machines, and haptic devices.     

Biomimetic Locomotion of Electrically Powered “Janus” Soft Robots Using a Liquid Crystal Polymer

Oriented liquid crystal networks (LCNs) can undergo reversible shape change at the macroscopic scale upon an order–disorder phase transition of the mesogens. This property is explored for developing soft robots that can move under external stimuli, such as light in most studies. Herein, electrically driven soft robots capable of executing various types of biomimetic locomotion are reported. The soft robots are composed of a uniaxially oriented LCN strip, a laminated Kapton layer, and thin resistive wires embedded in between. Taking advantage of the combined attributes of the actuator, namely, easy processing, reprogrammability, and reversible shape shift between two 3D shapes at electric power on and off state, the concept of a “Janus” soft robot is demonstrated, which is built from a single piece of the material and has two parts undergoing opposite deformations simultaneously under a uniform stimulation. In addition to complex shape morphing such as the movement of oarfish and sophisticated devices like self‐locking grippers, electrically powered “Janus” soft robots can accomplish versatile locomotion modes, including crawling on flat surfaces through body arching up and straightening down, crawling inside tubes through body stretching and contraction, walking like four‐leg animals, and human‐like two‐leg walking while pushing a load forward.     

Untethered Recyclable Tubular Actuators with Versatile Locomotion for Soft Continuum Robots

Stimuli‐responsive materials offer a distinguished platform to build tether‐free compact soft robots, which can combine sensing and actuation without a linked power supply. In the past, tubular soft robots have to be made by multiple components with various internal channels or complex cavities assembled together. Moreover, robust processing, complex locomotion, simple structure, and easy recyclability represent major challenges in this area. Here, it is shown that those challenges can be tackled by liquid crystalline elastomers with allyl sulfide functional groups. The light‐controlled exchange reaction between allyl sulfide groups allows flexible processing of tubular soft robots/actuators, which does not need any assisting materials. Complex locomotion demonstrated here includes reversible simultaneous bending and elongation; reversible diameter expansion; and omnidirectional bending via remote infrared light control. Different modes of actuation can be programmed into the same tube without the routine assembly of multiple tubes as used in the past. In addition, the exchange reaction also makes it possible to use the same single tube repeatedly to perform different functions by erasing and reprogramming.     

Actively Perceiving and Responsive Soft Robots Enabled by Self‐Powered,Highly Extensible,and Highly Sensitive Triboelectric Proximity‐ and Pressure‐Sensing Skins

Robots that can move, feel, and respond like organisms will bring revolutionary impact to today's technologies. Soft robots with organism‐like adaptive bodies have shown great potential in vast robot–human and robot–environment applications. Developing skin‐like sensory devices allows them to naturally sense and interact with environment. Also, it would be better if the capabilities to feel can be active, like real skin. However, challenges in the complicated structures, incompatible moduli, poor stretchability and sensitivity, large driving voltage, and power dissipation hinder applicability of conventional technologies. Here, various actively perceivable and responsive soft robots are enabled by self‐powered active triboelectric robotic skins (tribo‐skins) that simultaneously possess excellent stretchability and excellent sensitivity in the low‐pressure regime. The tribo‐skins can actively sense proximity, contact, and pressure to external stimuli via self‐generating electricity. The driving energy comes from a natural triboelectrification effect involving the cooperation of contact electrification and electrostatic induction. The perfect integration of the tribo‐skins and soft actuators enables soft robots to perform various actively sensing and interactive tasks including actively perceiving their muscle motions, working states, textile's dampness, and even subtle human physiological signals. Moreover, the self‐generating signals can drive optoelectronic devices for visual communication and be processed for diverse sophisticated uses.     

3D Printing of Liquid Crystal Elastomeric Actuators with Spatially Programed Nematic Order

Liquid crystal elastomers (LCEs) are soft materials capable of large, reversible shape changes, which may find potential application as artificial muscles, soft robots, and dynamic functional architectures. Here, the design and additive manufacturing of LCE actuators (LCEAs) with spatially programed nematic order that exhibit large, reversible, and repeatable contraction with high specific work capacity are reported. First, a photopolymerizable, solvent‐free, main‐chain LCE ink is created via aza‐Michael addition with the appropriate viscoelastic properties for 3D printing. Next, high operating temperature direct ink writing of LCE inks is used to align their mesogen domains along the direction of the print path. To demonstrate the power of this additive manufacturing approach, shape‐morphing LCEA architectures are fabricated, which undergo reversible planar‐to‐3D and 3D‐to‐3D′ transformations on demand, that can lift significantly more weight than other LCEAs reported to date.     

Hardware Sequencing of Inflatable Nonlinear Actuators for Autonomous Soft Robots

Soft robots are an interesting alternative for classic rigid robots in applications requiring interaction with organisms or delicate objects. Elastic in?atable actuators are one of the preferred actuation mechanisms for soft robots since they are intrinsically safe and soft. However, these pneumatic actuators each require a dedicated pressure supply and valve to drive and control their actuation sequence. Because of the relatively large size of pressure supplies and valves compared to electrical leads and electronic controllers, tethering pneumatic soft robots with multiple degrees of freedom is bulky and unpractical. Here, a new approach is described to embed hardware intelligence in soft robots where multiple actuators are attached to the same pressure supply, and their actuation sequence is programmed by the interaction between nonlinear actuators and passive ?ow restrictions. How to model this hardware sequencing is discussed, and it is demonstrated on an 8‐degree‐of‐freedom walking robot where each limb comprises two actuators with a sequence embedded in their hardware. The robot is able to carry pay loads of 800 g in addition to its own weight and is able to walk at travel speeds of 3 body lengths per minute, without the need for complex on‐board valves or bulky tethers.     

Soft Actuators for Small‐Scale Robotics

This review comprises a detailed survey of ongoing methodologies for soft actuators, highlighting approaches suitable for nanometer‐ to centimeter‐scale robotic applications. Soft robots present a special design challenge in that their actuation and sensing mechanisms are often highly integrated with the robot body and overall functionality. When less than a centimeter, they belong to an even more special subcategory of robots or devices, in that they often lack on‐board power, sensing, computation, and control. Soft, active materials are particularly well suited for this task, with a wide range of stimulants and a number of impressive examples, demonstrating large deformations, high motion complexities, and varied multifunctionality. Recent research includes both the development of new materials and composites, as well as novel implementations leveraging the unique properties of soft materials.     

Highly stretchable self-sensing actuator based on conductive photothermally-responsive hydrogel

Soft robots built with active soft materials have been increasingly attractive. Despite tremendous efforts in soft sensors and actuators, it remains extremely challenging to construct intelligent soft materials that simultaneously actuate and sense their own motions, resembling living organisms’ neuromuscular behaviors. This work presents a soft robotic strategy that couples actuation and strain-sensing into a single homogeneous material, composed of an interpenetrating double-network of a nanostructured thermo-responsive hydrogel poly(N-isopropylacrylamide) (PNIPAAm) and a light-absorbing, electrically conductive polymer polypyrrole (PPy). This design grants the material both photo/thermal-responsiveness and piezoresistive-responsiveness, enabling remotely-triggered actuation and local strain-sensing. This self-sensing actuating soft material demonstrated ultra-high stretchability (210%) and large volume shrinkage (70%) rapidly upon irradiation or heating (13%/°C, 6-time faster than conventional PNIPAAm). The significant deswelling of the hydrogel network induces densification of percolation in the PPy network, leading to a drastic conductivity change upon locomotion with a gauge factor of 1.0. The material demonstrated a variety of precise and remotely-driven photo-responsive locomotion such as signal-tracking, bending, weightlifting, object grasping and transporting, while simultaneously monitoring these motions itself via real-time resistance change. The multifunctional sensory actuatable materials may lead to the next-generation soft robots of higher levels of autonomy and complexity with self-diagnostic feedback control.     

Liquid crystalline elastomer actuators with dynamic covalent bonding: Synthesis,alignment, reprogrammability,and self-healing

Liquid crystalline elastomers (LCEs) have demonstrated tremendous potential in applications such as soft robotics, biomedical materials, electronics, sensors, and biomimetic systems. The physical properties of LCEs are controlled by the degree of crosslinking, nature of the mesogens, and mesogen orientation in the LCE network structure. A wide range of dynamic covalent bonds (DCBs) capable of dynamic bond exchange reactions (DBERs) have been introduced into LCE structures to obtain intelligent materials in recent decades. In this review article, we discuss the molecular constitution, macrostructure, morphing mechanism, recent advances in LCEs with dynamic covalent bonds, the influence of DCBs on self-healing, reprogramming and reprocessing properties of LCE actuators, and challenges and opportunities in incorporating dynamic chemistry in the field of LCE actuators.     

Soft but Powerful Artificial Muscles Based on 3D Graphene–CNT–Ni Heteronanostructures

Bioinspired soft ionic actuators, which exhibit large strain and high durability under low input voltages, are regarded as prospective candidates for future soft electronics. However, due to the intrinsic drawback of weak blocking force, the feasible applications of soft ionic actuators are limited until now. An electroactive artificial muscle electro‐chemomechanically reinforced with 3D graphene–carbon nanotube–nickel heteronanostructures (G–CNT–Ni) to improve blocking force and bending deformation of the ionic actuators is demonstrated. The G–CNT–Ni heteronanostructure, which provides an electrically conductive 3D network and sufficient contact area with mobile ions in the polymer electrolyte, is embedded as a nanofiller in both ionic polymer and conductive electrodes of the ionic actuators. An ionic exchangeable composite membrane consisting of Nafion, G–CNT–Ni and ionic liquid (IL) shows improved tensile modulus and strength of up to 166% and 98%, respectively, and increased ionic conductivity of 0.254 S m^?1. The ionic actuator exhibits enhanced actuation performances including three times larger bending deformation, 2.37 times higher blocking force, and 4 h durability. The electroactive artificial muscle electro‐chemomechanically reinforced with 3D G–CNT–Ni heteronanostructures offers improvements over current soft ionic actuator technologies and can advance the practical engineering applications.     

Smart polymers and nanocomposites for 3D and 4D printing

Smart materials, also known as intelligent materials, which are responsive to the external stimuli including heat, moisture, stress, pH, and magnetic fields, have found extensive applications in sensors, actuators, soft robots, medical devices and artificial muscles. Using three-dimensional (3D) printing techniques for fabrication of smart devices allows for complex designs and well-controlled manufacturing processes. 4D printing is attributed to the 3D printing of smart materials that can be significantly transformed over time. Herein the smart materials including hydrogels and polymeric nanocomposites used in 4D printing were reviewed and the fundamental mechanisms responsible for the functionalities were discussed in detail. In this report, 4D printing of smart systems and their applications in sensors, actuators and biomedical devices were reviewed to provide a deeper understanding of the current development and the future outlook.     

Soft Robotic Grippers

Advances in soft robotics, materials science, and stretchable electronics have enabled rapid progress in soft grippers. Here, a critical overview of soft robotic grippers is presented, covering different material sets, physical principles, and device architectures. Soft gripping can be categorized into three technologies, enabling grasping by: a) actuation, b) controlled stiffness, and c) controlled adhesion. A comprehensive review of each type is presented. Compared to rigid grippers, end‐effectors fabricated from flexible and soft components can often grasp or manipulate a larger variety of objects. Such grippers are an example of morphological computation, where control complexity is greatly reduced by material softness and mechanical compliance. Advanced materials and soft components, in particular silicone elastomers, shape memory materials, and active polymers and gels, are increasingly investigated for the design of lighter, simpler, and more universal grippers, using the inherent functionality of the materials. Embedding stretchable distributed sensors in or on soft grippers greatly enhances the ways in which the grippers interact with objects. Challenges for soft grippers include miniaturization, robustness, speed, integration of sensing, and control. Improved materials, processing methods, and sensing play an important role in future research.     

Adaptive Werkstoffsysteme und ihre zerstörungsfreie Charakterisierung

Adaptive material systems and their non‐destructive characterisation Smart materials based on carbon fiber‐reinforced plastics with embedded piezoceramic sensors and actuators are expected to be a favorite composite for vibration damping and noise reduction. Due to the wide variety of physical properties of the components various damage mechanisms may reduce the sensing and actuating capabilities of the piezoceramic material. Comprehensive non‐destructive characterization and integral health monitoring help to optimize the structure and its manufacturing and are an essential prerequisite to ensure performance and availability of smart components during their life time.     

Liquid Metal–Based Soft Microfluidics

Motivated by the increasing demand of wearable and soft electronics, liquid metal (LM)‐based microfluidics has been subjected to tremendous development in the past decade, especially in electronics, robotics, and related fields, due to the unique advantages of LMs that combines the conductivity and deformability all‐in‐one. LMs can be integrated as the core component into microfluidic systems in the form of either droplets/marbles or composites embedded by polymer materials with isotropic and anisotropic distribution. The LM microfluidic systems are found to have broad applications in deformable antennas, soft diodes, biomedical sensing chips, transient circuits, mechanically adaptive materials, etc. Herein, the recent progress in the development of LM‐based microfluidics and their potential applications are summarized. The current challenges toward industrial applications and future research orientation of this field are also summarized and discussed.     

Stretchable and Soft Electronics using Liquid Metals

The use of liquid metals based on gallium for soft and stretchable electronics is discussed. This emerging class of electronics is motivated, in part, by the new opportunities that arise from devices that have mechanical properties similar to those encountered in the human experience, such as skin, tissue, textiles, and clothing. These types of electronics (e.g., wearable or implantable electronics, sensors for soft robotics, e‐skin) must operate during deformation. Liquid metals are compelling materials for these applications because, in principle, they are infinitely deformable while retaining metallic conductivity. Liquid metals have been used for stretchable wires and interconnects, reconfigurable antennas, soft sensors, self‐healing circuits, and conformal electrodes. In contrast to Hg, liquid metals based on gallium have low toxicity and essentially no vapor pressure and are therefore considered safe to handle. Whereas most liquids bead up to minimize surface energy, the presence of a surface oxide on these metals makes it possible to pattern them into useful shapes using a variety of techniques, including fluidic injection and 3D printing. In addition to forming excellent conductors, these metals can be used actively to form memory devices, sensors, and diodes that are completely built from soft materials. The properties of these materials, their applications within soft and stretchable electronics, and future opportunities and challenges are considered.     

Elastic Inflatable Actuators for Soft Robotic Applications

The 20th century's robotic systems have been made from stiff materials, and much of the developments have pursued ever more accurate and dynamic robots, which thrive in industrial automation, and will probably continue to do so for decades to come. However, the 21st century's robotic legacy may very well become that of soft robots. This emerging domain is characterized by continuous soft structures that simultaneously fulfill the role of robotic link and actuator, where prime focus is on design and fabrication of robotic hardware instead of software control. These robots are anticipated to take a prominent role in delicate tasks where classic robots fail, such as in minimally invasive surgery, active prosthetics, and automation tasks involving delicate irregular objects. Central to the development of these robots is the fabrication of soft actuators. This article reviews a particularly attractive type of soft actuators that are driven by pressurized fluids. These actuators have recently gained traction on the one hand due to the technology push from better simulation tools and new manufacturing technologies, and on the other hand by a market pull from applications. This paper provides an overview of the different advanced soft actuator configurations, their design, fabrication, and applications.     

A Light‐Powered Ultralight Tensegrity Robot with High Deformability and Load Capacity

Traditional hard robots often require complex motion‐control systems to accomplish various tasks, while applications of soft‐bodied robots are limited by their low load‐carrying capability. Herein, a hybrid tensegrity robot composed of both hard and soft materials is constructed, mimicking the musculoskeletal system of animals. Employing liquid crystal elastomer–carbon nanotube composites as artificial muscles in the tensegrity robot, it is demonstrated that the robot is extremely deformable, and its multidirectional locomotion can be entirely powered by light. The tensegrity robot is ultralight, highly scalable, has high load capacity, and can be precisely controlled to move along different paths on multiterrains. In addition, the robot also shows excellent resilience, deployability, and impact‐mitigation capability, making it an ideal platform for robotics for a wide range of applications.     

Rubber-Like Soft Lattice Structure for Anti-Ballooning in Fluidic Elastic Soft Robots

Additive manufacturing of lattice structures provides materials with enhanced strength, stiffness, and lightweight properties. While most research focuses on stiff, low-stretch materials like metals and acrylonitrile butadiene styrene, herein, the tensile behavior of soft, elastomeric lattice structures is explored. Soft-material 3D-printing advancements have enabled increased usage of directly printed soft robots. Traditional fluidic elastic actuators, however, face limitations due to the ballooning effect of soft polymers, causing potential explosions or leakages. To mitigate this, the study proposes using a soft lattice structure to reinforce soft inflatable robots, thereby reducing the ballooning effect and increasing design freedom. Herein, soft lattices are fabricated using Agilus30 in a Stratasys J735 printer and their behaviors under compression and stretching are compared. It is indicated in the results that lattice reinforcement maintains the soft robot's shape under higher pressure and allows tunability of stiffness with variable internal pressure. The implementation of this method in non-convex soft robots successfully demonstrates its anti-ballooning effect.     

25th Anniversary Article: A Soft Future: From Robots and Sensor Skin to Energy Harvesters

Scientists are exploring elastic and soft forms of robots, electronic skin and energy harvesters, dreaming to mimic nature and to enable novel applications in wide fields, from consumer and mobile appliances to biomedical systems, sports and healthcare. All conceivable classes of materials with a wide range of mechanical, physical and chemical properties are employed, from liquids and gels to organic and inorganic solids. Functionalities never seen before are achieved. In this review we discuss soft robots which allow actuation with several degrees of freedom. We show that different actuation mechanisms lead to similar actuators, capable of complex and smooth movements in 3d space. We introduce latest research examples in sensor skin development and discuss ultraflexible electronic circuits, light emitting diodes and solar cells as examples. Additional functionalities of sensor skin, such as visual sensors inspired by animal eyes, camouflage, self‐cleaning and healing and on‐skin energy storage and generation are briefly reviewed. Finally, we discuss a paradigm change in energy harvesting, away from hard energy generators to soft ones based on dielectric elastomers. Such systems are shown to work with high energy of conversion, making them potentially interesting for harvesting mechanical energy from human gait, winds and ocean waves.     

Enhanced Dynamic Adhesion in Nematic Liquid Crystal Elastomers

Smart adhesives that undergo reversible detachment in response to external stimuli enable a wide range of applications in household products, medical devices, or manufacturing. Here, a new model system for the design of smart soft adhesives that dynamically respond to their environment is presented. By exploiting the effect of dynamic soft elasticity in nematic liquid crystal elastomers (LCE), the temperature‐dependent control of adhesion to a solid glass surface is demonstrated. The adhesion strength of LCE is more than double in the nematic phase, in comparison to the isotropic phase, further increasing at higher detachment rates. The static work of adhesion, related to the interfacial energy of adhesive contact, is shown to change very little within the explored temperature range. Accordingly, the observed enhanced adhesion in the nematic phase is primarily attributable to the increased internal energy dissipation during the detachment process. This adhesion effect is correlated with the inherent bulk dynamic‐mechanical response in the nematic LCE. The reported enhanced dynamic adhesion can lead to the development of a new class of stimuli‐responsive adhesives.