Structure–Property Relations in Carbon Nanotube Fibers by Downscaling Solution Processing

At the microscopic scale, carbon nanotubes (CNTs) combine impressive tensile strength and electrical conductivity; however, their macroscopic counterparts have not met expectations. The reasons are variously attributed to inherent CNT sample properties (diameter and helicity polydispersity, high defect density, insufficient length) and manufacturing shortcomings (inadequate ordering and packing), which can lead to poor transmission of stress and current. To efficiently investigate the disparity between microscopic and macroscopic properties, a new method is introduced for processing microgram quantities of CNTs into highly oriented and well‐packed fibers. CNTs are dissolved into chlorosulfonic acid and processed into aligned films; each film can be peeled and twisted into multiple discrete fibers. Fibers fabricated by this method and solution‐spinning are directly compared to determine the impact of alignment, twist, packing density, and length. Surprisingly, these discrete fibers can be twice as strong as their solution‐spun counterparts despite a lower degree of alignment. Strength appears to be more sensitive to internal twist and packing density, while fiber conductivity is essentially equivalent among the two sets of samples. Importantly, this rapid fiber manufacturing method uses three orders of magnitude less material than solution spinning, expanding the experimental parameter space and enabling the exploration of unique CNT sources.     

Wide‐Range Tunable Dynamic Property of Carbon‐Nanotube‐Based Fibers

A carbon nanotube (CNT) fiber is formed by assembling millions of individual tubes. The assembly feature provides the fiber with rich interface structures and thus various ways of energy dissipation, as reflected by the nonzero loss tangent (>0.028–0.045) at low vibration frequencies. A fiber containing entangled CNTs possesses higher loss tangents than a fiber spun from aligned CNTs. Liquid densification and polymer infiltration, the two common ways to increase the interfacial friction and thus the fiber's tensile strength and modulus, are found to efficiently reduce the damping coefficient. This is because the sliding tendency between CNT bundles can also be well suppressed by a high packing density and the formation of covalent polymer cross‐links within the fiber. The CNT/bismaleimide composite fiber exhibits the smallest loss tangent, nearly the same as that of carbon fibers. At a higher level of the assembly structure, namely a multi‐ply CNT yarn, the interfiber friction and sliding tendency obviously influence the yarn's damping performance, and the loss tangent can be tuned within a wide range, similar to carbon fibers, nylon yarns, or cotton yarns. The wide‐range tunable dynamic properties allow new applications ranging from high quality factor materials to dissipative systems.     

CNTs强化碳纤维/环氧复合材料界面过渡层及其对界面性能的影响

采用上浆的方法将碳纳米管(CNTs)引入到碳纤维表面,制备CF/CNTs/环氧多尺度复合材料。相比上浆处理前,复合材料的层间剪切强度及弯曲强度分别提高了13.54%和12.88%。采用力调制原子力显微镜及扫描电镜的线扫描功能对复合材料界面相精细结构进行分析。结果表明:CNTs的引入在纤维和基体间构建了一种CNTs增强环氧树脂的界面过渡层。该界面过渡层具有一定厚度,且其模量和碳元素含量呈梯度分布。在固化成型前对含有CNTs的复合材料进行超声处理,促使碳纤维表面的CNTs向周围树脂中分散,发现复合材料的界面过渡层被弱化,其层间剪切强度及弯曲强度较超声处理前分别下降了7.33%和5.34%,验证了CNTs强化的界面过渡层对于提高复合材料界面性能的重要作用。     

Preparation and mechanical properties of carbon nanotube grafted glass fabric/epoxy multi-scale composites

In the present paper, carbon nanotubes (CNTs) were chemically grafted onto surfaces of the amino silane treated glass fabric by a novel chemical route for the first time to create 3D network on the glass fibers. The chemical bonding process was confirmed by Fourier transform infrared spectroscopy and scanning electron microscopy. The glass fabric/CNT/epoxy multi-scale composite laminates were fabricated with the CNT grafted fabrics using vacuum assisted resin infusion molding. Tensile tests were conducted on fabricated multi-scale composites, indicating the grafting CNTs on glass fabric resulted a decrease (11%) in ultimate tensile strength while toughness of the multi-scale composite laminates were increased up to 57%. Flexural tests revealed that the multi-scale composite laminates prepared with CNT grafted glass fabric represent recovering after first load fall. The interfacial reinforcing mechanisms were discussed based on fracture morphologies of the multi-scale composites.     

Recent Advances in Research on Carbon Nanotube–Polymer Composites

Carbon nanotubes (CNTs) demonstrate remarkable electrical, thermal, and mechanical properties, which allow a number of exciting potential applications. In this article, we review the most recent progress in research on the development of CNT–polymer composites, with particular attention to their mechanical and electrical (conductive) properties. Various functionalization and fabrication approaches and their role in the preparation of CNT–polymer composites with improved mechanical and electrical properties are discussed. We tabulate the most recent values of Young's modulus and electrical conductivities for various CNT–polymer composites and compare the effectiveness of different processing techniques. Finally, we give a future outlook for the development of CNT–polymer composites as potential alternative materials for various applications, including flexible electrodes in displays, electronic paper, antistatic coatings, bullet‐proof vests, protective clothing, and high‐performance composites for aircraft and automotive industries.     

Vibration Damping of Carbon Nanotube Assembly Materials

Vibration reduction is of great importance in various engineering applications, and a material that exhibits good vibration damping along with high strength and modulus has become more and more vital. Owing to the superior mechanical property of carbon nanotube (CNT), new types of vibration damping material can be developed. This paper presents recent advancements, including our progresses, in the development of high‐damping macroscopic CNT assembly materials, such as forests, gels, films, and fibers. In these assemblies, structural deformation of CNTs, zipping and unzipping at CNT connection nodes, strengthening and welding of the nodes, and sliding between CNTs or CNT bundles are playing important roles in determining the viscoelasticity, and elasticity as well. Toward the damping enhancement, strategies for micro‐structure and interface design are also discussed.

     

Macroscopic Carbon Nanotube Structures for Lithium Batteries

Carbon nanotubes (CNTs) are regarded as one of the most promising materials to manufacture high‐performance lithium batteries. This prospect is closely related to the construction of macroscopic architectures of CNTs. The superaligned CNT (SACNT) array is a unique kind of vertically aligned CNT array. Its highly oriented feature and strong intertube force facilitate the fabrication of macroscopic SACNT structures with various forms, including unidirectional films, buckypapers, and aerogels, etc. The as‐produced SACNT macroscopic architectures are successfully introduced into lithium batteries due to their outstanding electrical and mechanical properties. Herein, an overview of the functions of macroscopic SACNTs in lithium batteries is proposed, including their applications in composite electrodes, current collectors, interlayers, and flexible full cells.     

Carbon fiber/epoxy composite property enhancement through incorporation of carbon nanotubes at the fiber–matrix interphase – Part I: The development of carbon nanotube coated carbon fibers and the evaluation of their adhesion

A new method to realize the uniform coating of carbon nanotubes (CNTs) to carbon fibers (CFs) has been developed, which enables the scalable fabrication of CNT containing CF/epoxy composites. In this method, CNTs are treated by cationic polymers, then, the CNTs are coated to CFs by immersion into a CNT/water suspension. Good dispersion is achieved by repulsive force between positively charged CNTs and uniform coating of the CNTs is achieved by attractive forces between positively charged CNTs and negatively charged CFs. It is found that the use of specific cationic polymers including polyethyleneimine (PEI) results in stable CNT/water suspensions, and uniform coating of the CNTs. Single fiber fragmentation tests of the CF/epoxy composites were conducted to evaluate the strength of interface and interphase under shear loading. The results show that the combination of epoxy resin sizing and PEI treated CNT coating to CFs results in high interfacial shear strength.     

State of the Art of Carbon Nanotube Fibers: Opportunities and Challenges

The superb mechanical and physical properties of individual carbon nanotubes (CNTs) have provided the impetus for researchers in developing high‐performance continuous fibers based upon CNTs. The reported high specific strength, specific stiffness and electrical conductivity of CNT fibers demonstrate the potential of their wide application in many fields. In this review paper, we assess the state of the art advances in CNT‐based continuous fibers in terms of their fabrication methods, characterization and modeling of mechanical and physical properties, and applications. The opportunities and challenges in CNT fiber research are also discussed.     

Strong Anisotropy and Ultralow Percolation Threshold in Multiscale Composites Modified by Carbon Nanotubes Coated Hollow Glass Fiber

Inspired by biological materials, the use of combined fillers of different types and sizes has led to multiscale, hierarchical composites which are considered to be the multifunctional materials of the next generation. However, the effects of hierarchical architecture on the electrical properties and percolation behavior remain poorly understood. Here, a multiscale polymer‐based micro‐/nano‐composite with hollow glass fibers coated by carbon nanotubes (CNTs) has been produced based on a simple dip‐coating approach. Besides a significant increase in electrical performance, the composites exhibit a very strong anisotropy of electrical properties with the difference of 2–5 orders of magnitude in different directions. In the longitudinal direction of composites, an ultralow percolation threshold is found. These unique properties are shown to be related to the hierarchical morphology, which gives rise to the existence of two percolation levels with different thresholds: a local threshold in the nanoscale 2D CNT networks at the fiber‐polymer interfaces and a global threshold in 3D network formed by the fibers. This study helps to deeper understand the macroscopic electrical performance of the hierarchical composites, potentially opening up new ways for designing novel materials via flexible tailoring the orientation of fiber and the morphology of interfaces.

     

Carbon Nanotube–Multilayered Graphene Edge Plane Core–Shell Hybrid Foams for Ultrahigh‐Performance Electromagnetic‐Interference Shielding

Materials with an ultralow density and ultrahigh electromagnetic‐interference (EMI)‐shielding performance are highly desirable in fields of aerospace, portable electronics, and so on. Theoretical work predicts that 3D carbon nanotube (CNT)/graphene hybrids are one of the most promising lightweight EMI shielding materials, owing to their unique nanostructures and extraordinary electronic properties. Herein, for the first time, a lightweight, flexible, and conductive CNT–multilayered graphene edge plane (MLGEP) core–shell hybrid foam is fabricated using chemical vapor deposition. MLGEPs are seamlessly grown on the CNTs, and the hybrid foam exhibits excellent EMI shielding effectiveness which exceeds 38.4 or 47.5 dB in X‐band at 1.6 mm, while the density is merely 0.0058 or 0.0089 g cm^?3, respectively, which far surpasses the best values of reported carbon‐based composite materials. The grafted MLGEPs on CNTs can obviously enhance the penetration losses of microwaves in foams, leading to a greatly improved EMI shielding performance. In addition, the CNT–MLGEP hybrids also exhibit a great potential as nano‐reinforcements for fabricating high‐strength polymer‐based composites. The results provide an alternative approach to fully explore the potentials of CNT and graphene, for developing advanced multifunctional materials.     

Understanding the Mechanical and Conductive Properties of Carbon Nanotube Fibers for Smart Electronics

The development of fiber-based smart electronics has provoked increasing demand for high-performance and multifunctional fiber materials. Carbon nanotube (CNT) fibers, the 1D macroassembly of CNTs, have extensively been utilized to construct wearable electronics due to their unique integration of high porosity/surface area, desirable mechanical/physical properties, and extraordinary structural flexibility, as well as their novel corrosion/oxidation resistivity. To take full advantage of CNT fibers, it is essential to understand their mechanical and conductive properties. Herein, the recent progress regarding the intrinsic structure–property relationship of CNT fibers, as well as the strategies of enhancing their mechanical and conductive properties are briefly summarized, providing helpful guidance for scouting ideally structured CNT fibers for specific flexible electronic applications.     

A facile method for preparing CNT-grafted carbon fibers and improved tensile strength of their composites

Carbon nanotube (CNT)-grafted carbon fibers (CFs) have emerged as new reinforcements for improving the mechanical properties of CF-reinforced composites but such enhancement in macroscale composites has not been realized. This paper reports a facile method for preparing CNT-grafted CFs and improving the tensile strength of their composites. A CNT/polyacrylonitrile solution was sprayed onto the surface of the CF woven fabrics, and the CNTs were grafted by a thermal treatment at 300 °C. CNT-grafted CF composites were fabricated using the CNT-grafted CF woven fabrics using a vacuum-assisted resin transfer molding process with epoxy resin. The CNT-grafted CF composite exhibited 22% enhancement in the tensile strength compared to that of the pristine CF composite. Fracture surfaces of the CNT-grafted CF composites showed that the grafted CNTs obstructed the propagation of micro-cracks and micro-delamination around the CFs and also yarn boundaries, resulting in improved tensile strength of CNT-grafted CF composites.     

Enhanced mechanical properties of multiscale carbon fiber/epoxy composites by fiber surface treatment with graphene oxide/polyhedral oligomeric silsesquioxane

Graphene oxide (GO) and polyhedral oligomeric silsesquioxane (POSS) grafted carbon fiber (CF) was demonstrated to reinforce the mechanical properties of fiber composites. Such a fiber composite was prepared by grafting POSS onto the CF surface using GO as the linkage. The presence of GO linkage and POSS could significantly enhance both the area and wettability of fiber surface, leading to an increase in the interfacial strength between fibers and resin. Compared with the desized CF composites, the grafted CF composites fabricated by compression molding method exhibited 53.05% enhancement in the interlaminar shear strength. The changed surface morphology, surface composition and surface energy were supposed to be related with the interfacial performance of unidirectional composites, as revealed by scanning electron microscopy, atomic force microscope, dynamic contact angle test and X-ray photoelectron microscopy charaterizations.     

Porous Electrospun Fibers with Self‐Sealing Functionality: An Enabling Strategy for Trapping Biomacromolecules

Stimuli‐responsive porous polymer materials have promising biomedical application due to their ability to trap and release biomacromolecules. In this work, a class of highly porous electrospun fibers is designed using polylactide as the polymer matrix and poly(ethylene oxide) as a porogen. Carbon nanotubes (CNTs) with different concentrations are further impregnated onto the fibers to achieve self‐sealing functionality induced by photothermal conversion upon light irradiation. The fibers with 0.4 mg mL^?1 of CNTs exhibit the optimum encapsulation efficiency of model biomacromolecules such as dextran, bovine serum albumin, and nucleic acids, although their photothermal conversion ability is slightly lower than the fibers with 0.8 mg mL^?1 of CNTs. Interestingly, reversible reopening of the surface pores is accomplished with the degradation of PLA, affording a further possibility for sustained release of biomacromolecules after encapsulation. Effects of CNT loading on fiber morphology, structure, thermal/mechanical properties, degradation, and cell viability are also investigated. This novel class of porous electrospun fibers with self‐sealing capability has great potential to serve as an enabling strategy for trapping/release of biomacromolecules with promising applications in, for example, preventing inflammatory diseases by scavenging cytokines from interstitial body fluids.     

Effect of a multiscale reinforcement by carbon fiber surface treatment with graphene oxide/carbon nanotubes on the mechanical properties of reinforced carbon/carbon composites

An effective carbon fiber/graphene oxide/carbon nanotubes (CF-GO-CNTs) multiscale reinforcement was prepared by co-grafting carbon nanotubes (CNTs) and graphene oxide (GO) onto the carbon fiber surface. The effects of surface modification on the properties of carbon fiber (CF) and the resulting composites was investigated systematically. The GO and CNTs were chemically grafted on the carbon fiber surface as a uniform coating, which could significantly increase the polar functional groups and surface energy of carbon fiber. In addition, the GO and CNTs co-grafted on the carbon fiber surface could improve interlaminar shear strength of the resulting composites by 48.12% and the interfacial shear strength of the resulting composites by 83.39%. The presence of GO and CNTs could significantly enhance both the area and wettability of fiber surface, leading to great increase in the mechanical properties of GO/CNTs/carbon fiber reinforced composites.     

Grafting carbon nanotubes onto carbon fiber by use of dendrimers

A novel method is developed for grafting carbon nanotubes (CNTs) onto the carbon fiber (CF) surface by use of dendrimers. CF surface is functionalized by an adsorbed dendrimers layer. After an oxidation treatment, CNTs with carboxyl, carbonyl or hydroxyl groups are grafted onto the amino-functionalized CFs via chemical interactions. Homogeneous multi-scale structures with different CNT densities and lengths are gained successfully. Functional groups and morphology of the resulting materials are examined by X-ray photoelectronspectroscopy (XPS), Fourier transform-infrared spectrometer (FTIR), and scanning electron microscopy (SEM).     

Macroscopic carbon nanotube assemblies: preparation, properties, and potential applications

As classical 1D nanoscale structures, carbon nanotubes (CNTs) possess remarkable mechanical, electrical, thermal, and optical properties. In the past several years, considerable attention has been paid to the use of CNTs as building blocks for novel high-performance materials. In this way, the production of macroscopic architectures based on assembled CNTs with controlled orientation and configurations is an important step towards their application. So far, various forms of macroscale CNT assemblies have been produced, such as 1D CNT fibers, 2D CNT films/sheets, and 3D aligned CNT arrays or foams. These macroarchitectures, depending on the manner in which they are assembled, display a variety of fascinating features that cannot be achieved using conventional materials. This review provides an overview of various macroscopic CNT assemblies, with a focus on their preparation and mechanical properties as well as their potential applications in practical fields.     

碳纳米管纤维的多功能特性及其驱动应用

碳纳米管纤维作为一种新型纤维材料,具有传统纤维不具备的独特的组装结构特性,并因丰富的界面结构带来了诸多功能特性,使其在能源、电子、驱动等领域具有巨大的应用潜力。综述了碳纳米管组装结构特性和丰富的界面在多功能特性中的重要作用以及碳纳米管纤维在智能驱动应用中的研究进展,最后对未来新型结构功能一体化纤维材料的探索进行了展望。     

Interfacial stress transfer of fiber pullout for carbon nanotubes with a composite coating

An analytical approach has been established to evaluate the interfacial stress transfer characteristics of single- and multi-walled carbon nanotubes (CNTs) with composite coatings by means of fiber pullout model. According to the present model, the effects of several parameters such as coating thickness, layer numbers and dimension of CNTs on interfacial stress transfers were investigated and analyzed. The results suggested that the maximum interfacial shear stress occurred at the pullout end of CNTs and decreased with increasing coating thickness as well as CNT wall thickness (layer numbers). Moreover, the distribution of the interfacial shear and coating axial stress along the CNT length was found to be largely affected by the friction coefficient in the interface between the CNT and the coating layer.