3D打印柔性可穿戴锂离子电池

利用挤出式3D打印技术制备纺织物结构的自支撑柔性锂离子电池电极的新方法,并采用高浓度的聚偏氟乙烯(PVDF)作为黏度调节剂、碳纳米管(CNT)作为导电剂、磷酸铁锂或钛酸锂作为电极活性材料,配制了具有可打印性的"墨水",其表观黏度接近105Pa·s,该"墨水"表现出明显的剪切变稀行为,同时存储模量平台值也高达105Pa,其优异的流变学性质对于打印和固化过程十分有利。电化学测试结果表明,两种打印电极具有稳定且十分匹配的充放电比容量,因此由二者组装的软包袋装全电池也具有高达~108mAh·g^-1的放电比容量(50mA·g^-1),弯曲后,在同样的电流密度下其放电比容量约为111mAh·g^-1。     

3D Printing of Customized Li‐Ion Batteries with Thick Electrodes

The growing demand for rechargeable lithium‐ion batteries (LIBs) with higher capacity in customized geometries underscores the need for new battery materials, architectures, and assembly strategies. Here, the design, fabrication, and electrochemical performance of fully 3D printed LIBs composed of thick semisolid electrodes that exhibit high areal capacity are reported. Specifically, semisolid cathode and anode inks, as well as UV curable packaging and separator inks for direct writing of LIBs in arbitrary geometries are created. These fully 3D printed and packaged LIBs, which are encased between two glassy carbon current collectors, deliver an areal capacity of 4.45 mAh cm^?2 at a current density of 0.14 mA cm^?2, which is equivalent to 17.3 Ah L^?1. The ability to produce high‐performance LIBs in customized form factors opens new avenues for integrating batteries directly within 3D printed objects.     

3D‐Printing Electrolytes for Solid‐State Batteries

Solid‐state batteries have many enticing advantages in terms of safety and stability, but the solid electrolytes upon which these batteries are based typically lead to high cell resistance. Both components of the resistance (interfacial, due to poor contact with electrolytes, and bulk, due to a thick electrolyte) are a result of the rudimentary manufacturing capabilities that exist for solid‐state electrolytes. In general, solid electrolytes are studied as flat pellets with planar interfaces, which minimizes interfacial contact area. Here, multiple ink formulations are developed that enable 3D printing of unique solid electrolyte microstructures with varying properties. These inks are used to 3D‐print a variety of patterns, which are then sintered to reveal thin, nonplanar, intricate architectures composed only of Li₇La₃Zr₂O₁₂ solid electrolyte. Using these 3D‐printing ink formulations to further study and optimize electrolyte structure could lead to solid‐state batteries with dramatically lower full cell resistance and higher energy and power density. In addition, the reported ink compositions could be used as a model recipe for other solid electrolyte or ceramic inks, perhaps enabling 3D printing in related fields.     

Plasma Treatment for Nitrogen‐Doped 3D Graphene Framework by a Conductive Matrix with Sulfur for High‐Performance Li–S Batteries

Carbon materials have received considerable attention as host cathode materials for sulfur in lithium–sulfur batteries; N‐doped carbon materials show particularly high electrocatalytic activity. Efforts are made to synthesize N‐doped carbon materials by introducing nitrogen‐rich sources followed by sintering or hydrothermal processes. In the present work, an in situ hollow cathode discharge plasma treatment method is used to prepare 3D porous frameworks based on N‐doped graphene as a potential conductive matrix material. The resulting N‐doped graphene is used to prepare a 3D porous framework with a S content of 90 wt% as a cathode in lithium–sulfur cells, which delivers a specific discharge capacity of 1186 mAh g^?1 at 0.1 C, a coulombic efficiency of 96% after 200 cycles, and a capacity retention of 578 mAh g^?1 at 1.0 C after 1000 cycles. The performance is attributed to the flexible 3D structure and clustering of pyridinic N‐dopants in graphene. The N‐doped graphene shows high electrochemical performance and the flexible 3D porous stable structure accommodates the considerable volume change of the active material during lithium insertion and extraction processes, improving the long‐term electrochemical performance.     

High‐Performance Materials for 3D Printing in Chemical Synthesis Applications

3D printing has emerged as an enabling technology for miniaturization. High‐precision printing techniques such as stereolithography are capable of printing microreactors and lab‐on‐a‐chip devices for efficient parallelization of biological and biochemical reactions under reduced uptake of reactants. In the world of chemistry, however, up until now, miniaturization has played a minor role. The chemical and thermal stability of regular 3D printing resins is insufficient for sustaining the harsh conditions of chemical reactions. Novel material formulations that produce highly stable 3D‐printed chips are highly sought for bringing chemistry up‐to‐date on the development of miniaturization. In this work, a brief review of recent developments in highly stable materials for 3D printing is given. This work focuses on three highly stable 3D‐printable material systems: transparent silicate glasses, ceramics, and fluorinated polymers. It is further demonstrated that 3D printing is also a versatile technique for surface structuring of polymers to enhance their wetting performance. Such micro/nanostructuring is key to selectively wetting surface patterns that are versatile for chemical arrays and droplet synthesis.     

Evolution of 3D Printing Methods and Materials for Electrochemical Energy Storage

Additive manufacturing has revolutionized the building of materials, and 3D-printing has become a useful tool for complex electrode assembly for batteries and supercapacitors. The field initially grew from extrusion-based methods and quickly evolved to photopolymerization printing, while supercapacitor technologies less sensitive to solvents more often involved material jetting processes. The need to develop higher-resolution multimaterial printers is borne out in the performance data of recent 3D printed electrochemical energy storage devices. Underpinning every part of a 3D-printable battery are the printing method and the feed material. These influence material purity, printing fidelity, accuracy, complexity, and the ability to form conductive, ceramic, or solvent-stable materials. The future of 3D-printable batteries and electrochemical energy storage devices is reliant on materials and printing methods that are co-operatively informed by device design. Herein, the material and method requirements in 3D-printable batteries and supercapacitors are addressed and requirements for the future of the field are outlined by linking existing performance limitations to requirements for printable energy-storage materials, casings, and direct printing of electrodes and electrolytes. A guide to materials and printing method choice best suited for alternative-form-factor energy-storage devices to be designed and integrated into the devices they power is thus provided.     

Zinc‐Tiered Synthesis of 3D Graphene for Monolithic Electrodes

A high‐surface‐area conductive cellular carbon monolith is highly desired as the optimal electrode for achieving high energy, power, and lifetime in electrochemical energy storage. 3D graphene can be regarded as a first‐ranking member of cellular carbons with the pore‐wall thickness down to mono/few‐atomic layers. Current 3D graphenes, derived from either gelation or pyrolysis routes, still suffer from low surface area, conductivity, stability, and/or yield, being subjected to methodological inadequacies including patchy assembly, wet processing, and weak controllability. Herein, a strategy of zinc‐assisted solid‐state pyrolysis to produce a superior 3D graphene is established. Zinc unprecedentedly impregnates and delaminates a solid (“nonhollow”) char into multiple membranes, which eliminates the morphological impurities ever‐present in the previous pyrolyses using solid‐state carbon precursors. Zinc also catalyzes the carbonization and graphitization, and its in situ thermal extraction and recycling enables the scaled‐up production. The created 3D graphene network consists integrally of morphologically and chemically pure graphene membranes. It possesses unrivaled surface area, outstanding stability, and conductivity both in air and electrolyte, exceeding preexisting 3D graphenes. The advanced 3D graphene thus equips a porous monolithic electrode with unparalleled energy density, power density, and lifetime in electric‐double‐layer capacitive devices.     

3D打印技术研究现状和关键技术EI北大核心CSCD

本文首先简要介绍了3D打印技术的基本原理及分类,然后重点介绍了有关金属材料3D打印的几种方法:电子束熔化成形(EBM)、激光选区熔化成形(SLM)、激光快速成形技术(LDMD)。简述了金属材料3D打印的应用领域及国内外发展情况及研究现状。文章最后结合国内外金属材料3D打印的研究现状,指出金属材料3D打印需要在打印用粉末、金属3D打印设备、3D打印零件无损检测方法、3D打印零件的失效行为和寿命预测等方面进行重点研究,并建立3D打印零件的无损检测标准规范以及3D打印材料全面力学性能数据库。     

3D Printing of Textiles: Potential Roadmap to Printing with Fibers

3D printing (3DP) has transformed engineering, manufacturing, and the use of advanced materials due to its ability to produce objects from a variety of materials, ranging from soft polymers to rigid ceramics. 3DP offers the advantage of being able to print at a variety of lengths scales; from a few micrometers to many meters. 3DP has the unique ability to produce customized small lots, efficiently. Yet, one crucial industry that has not been able to adequately explore its potential is textile manufacturing. The research in 3DP of textiles has lagged behind other areas primarily due to the difficulty in obtaining some of the unique characteristics of strength, flexibility, etc., of textiles, utilizing a fundamentally different manufacturing technology. Textiles are their own class of materials due to the specific structural developments that occur during the various stages of textile manufacturing: from fiber extrusion to assembly of the fibers to fabrics. Here, the current 3DP technologies are reviewed with emphasis on soft and anisotropic structures, as well as the efforts toward 3DP of textiles. Finally, a potential pathway to 3DP of textiles, dubbed as printing with fibers to create textile structures is proposed for further exploration.     

Green Synthesis of Hierarchically Porous Carbon Nanotubes as Advanced Materials for High‐Efficient Energy Storage

Hierarchically porous carbon nanomaterials with well‐defined architecture can afford a promising platform for effectively addressing energy and environmental concerns. Herein, a totally green and straightforward synthesis strategy for the fabrication of hierarchically porous carbon nanotubes (HPCNTs) by a simple carbonization treatment without any assistance of soft/hard templates and activation procedures is demonstrated. A high specific surface area of 1419 m² g^?1 and hierarchical micro‐/meso‐/macroporosity can be achieved for the HPCNTs. The unique porous architecture enables the HPCNTs serving as excellent electrode/host materials for high‐performance supercapacitors and Li–sulfur batteries. The design strategy may pave a new avenue for the rational synthesis of hierarchically porous carbon nanostructures for high‐efficient energy storage applications.