A Blended Cement Containing Blast Furnace Slag and Phosphorous Slag

Blended cement comaining blast furnace slag( BFS ) and phosphorous slag( PS) is a new kind of cement. The total content of blended materials could increase if two additives were used. Using the same admixtures , the properties of the blended cement with 70% additives could reach the standard of 525-grade slag cement according to GB. The strength of cement with 80% additives could reach the standard of 425-grade slag cement. The tests of strength, pore structure, hydration products, inhibiting alkali-aggregate reaction, resistance to sulfate corrosion of BFS-PSC were performed.     

Strength development and microstructure of hardened cement paste blended with red mud

Red mud was activated to be a mineral admixture for Portland cement by means of heating at different elevated temperatures from 400 °C to 700 °C. Results show that heating was effective, among which thermal activation of red mud at 600 °C was most effective. Chemical analysis suggested that cement added with 600 °C thermally activated red mud yielded more calcium ion during the early stage of hydration and less at later stage in liquid phase of cement water suspension system, more combined water and less calcium hydroxide in its hardened cement paste. MIP measurement and SEM observation proved that the hardened cement paste had a similar total porosity and a less portion of large size pores hence a denser microstructure compared with that added with original red mud. Funded by the National 973 Program of China (No. 2001CB610703)     

Effect of coal gangue with different kaolin contents on compressive strength and pore size of blended cement paste

The effects of activated coal gangue on compressive strength, porosity and pore size distribution of hardened cement pastes were investigated. Activated coal gangue with two different kaolin contents, one higher and one lower, were used to partially replace Portland cement at 0%, 10%, and 30% by weight. The water to binder ratio（w/b） of 0.5 was used for all the blended cement paste mixes. Experimental results indicate that the blended cement of activated coal gangue mortar with higher kaolin mineral content has a higher compressive strength than that with lower kaolin mineral content. The porosity and pore size of blended cement mortar were significantly affected by the replacement of activated coal gangue.     

SEM-backscattered electron imaging and image processing for evaluation of unhydrated cement volume fraction in slag blended Portland cement pastes

Proper parameters for image taking and minimum field number for image processing were investigated to evaluate volume fraction of unhydrated cement(UHC) in both neat cement paste and slag blended cement paste. Our research suggested that magnification 250× was sufficient for the two pastes, and accelerating voltage should be set as 15 kV and 20 kV for BSE image taking of neat cement paste and slag blended cement paste respectively; the minimum field number increased while the total imaging area stayed the same as the magnification increased within certain statistical bias.     

川藏铁路石灰石粉–水泥基材料抗低温硫酸盐侵蚀研究

为研究川藏铁路掺石灰石粉混凝土抗低温硫酸盐侵蚀性能,通过对低温硫酸盐溶液浸泡侵蚀和电脉冲低温硫酸盐侵蚀作用下掺不同石灰石粉的水泥基材料的外观侵蚀变化等级、质量评价参数、抗压强度评价参数、孔隙特征以及侵蚀产物的测试,研究了低温环境下石灰石粉掺量对水泥基材料硫酸盐侵蚀行为的影响规律,并建立非单调Wiener随机过程模型对低温环境下石灰石粉-水泥基材料硫酸盐侵蚀服役寿命进行了预测。结果表明:（1）低温环境下硫酸盐浸泡侵蚀反应缓慢,侵蚀周期内,石灰石粉-水泥基试件外观未出现可见剥落、质量持续增加;强度先提高后降低,在侵蚀120d时出现转折;孔隙先细化后劣化,在侵蚀90d时出现转折;在侵蚀180d时有少量碳硫硅钙石生成。（2）电脉冲加速了低温环境下石灰石粉-水泥基硫酸盐侵蚀反应,电脉冲低温硫酸盐侵蚀60d时,试件表面开始剥落,质量和强度下降,内部孔隙劣化。石灰石粉掺量越多,碳硫硅钙石侵蚀破坏就越严重,石灰石粉掺量为40%的试件在侵蚀60d时就有碳硫硅钙石生成,而石灰石粉掺量为10%、20%的试件在侵蚀90d才生成碳硫硅钙石。（3）基于Wiener随机过程的可靠性寿命退化分析表明,电脉冲低温硫酸盐侵蚀作用下掺10%、20%和40%石灰石粉-水泥基材料室内加速侵蚀寿命分别为265d、130d及105d。     

The Influence of Free Water Content on Dielectric Properties of Alkali Active Slag Cement Paste

The dielectric performance of alkali activated slag （AAS） cement paste was investigated in the frequency range of 1 to 1000 MHz. The experimental results showed the unstable dielectric properties of harden paste were mostly influenced by the fraction of free water in paste or absorbed water from ambient, but not including hydration water and microstructure. The free water was completely eliminated by heat treatment at 105 ℃ about 4 hours, and then its dielectric loss was depressed; but with the exposure time in air increasing, the free water adsorption in ambient air made the dielectric property of harden cement paste to be bad. The temperature and relative humidity of environment was the key factors of free water adsorption; hence, if the influence of free water on dielectric constant was measured or eliminated, the cement-based materials may be applied in humidity sensitive materials or dielectric materials domains.     

碳化作用下水泥浆内亚硝酸根离子的含量分布

通过电子探针微区分析(EPMA)和X射线衍射分析(XRD)技术探明了碳化对硬化水泥浆内亚硝酸根离子分布的影响,阐明了游离亚硝酸根离子的迁移和吸附规律,有利于精确评价亚硝酸根离子在混凝土中的阻锈作用。结果表明:含亚硝酸盐的水泥浆体水化后生成新的水化产物结晶相NO_2-AFm,并均匀分布于水泥浆内。NO_2-AFm在碳化过程中重新分解生成亚硝酸根离子并向未碳化区扩散,致使碳化区NO_2-含量减少,非碳化区NO_2-含量增加。由于碳化过程中C-S-H凝胶分解,吸附于凝胶表面的游离亚硝酸根离子重新转变成游离态,碳化区游离态亚硝酸根离子含量增多,同时硅元素从碳化区向未碳化区迁移,未碳化区C-S-H凝胶非晶态含量增加,提高了游离态亚硝酸根离子的固化率,使碳化区游离态亚硝酸根离子含量高于未碳化区。     

Effect of calcium aluminate cement variety on the hydration of portland cement in blended system

Two kinds of CACs with different monocalcium aluminate（CA） contents were used in the PC/CAC（PAC） mixtures. Effects of CA and CACs on the properties of PAC were analyzed by setting times and the compressive strength tests, and also by means of calorimetry, XRD, DTA-TG and ESEM. The experimental results show that the compressive strength of the PAC mortars decreases with increasing content of CAC while it declines sharply with a higher content of CA in CAC. Compared with neat PC paste, the content of calcium hydroxide in hydrates of PAC paste decreases significantly, and the hydration time of PC is prominently prolonged. Additionally, the higher the content of CA in CAC, the more obviously the hydration of PC is delayed, confi rming that the CA phase in CAC plays an important role in the delay of PC hydration.     

硫酸盐侵蚀下混凝土灌注桩的损伤效应

为分析外部硫酸盐腐蚀对混凝土灌注桩截面损伤和承载力的影响,研究了硫酸根离子在混凝土灌注桩中的扩散反应规律并探讨了桩身结构性能退化的影响因素.基于Fick第二定律建立了柱坐标下硫酸根离子的非稳态扩散反应方程,采用数值方法得到了扩散方程求解的有限差分格式,并通过相关试验结果验证了理论模型与计算方法的正确性.根据化学反应生成的膨胀产物计算膨胀应变,并通过损伤演化函数计算桩身截面损伤和承载力,建立了桩基损伤度与桩身承载力的相关关系,对比分析了不同腐蚀因素和腐蚀时间对桩基损伤与桩身承载力的影响.研究结果表明:内膨胀应变和损伤在表层的发展速度比内层发展更为迅速,增大桩半径能显著提高桩基的耐久性和承载能力,而水灰比大于0.4时,桩基损伤增长幅度最大.因此,合理增加桩半径并采用较小的水灰比能有效减小桩身混凝土损伤,提高桩基的耐久性并减少桩身承载能力的损失.     

Deterioration mechanism of sulfate attack on concrete under freeze-thaw cycles

The experiments of concrete attacked by sulfate solution under freeze-thaw cycles were investigated. The sulfate solution includes two types of 5% Na2SO4 and 5% MgSO4. Through the experiment, microstructural analyses such as SEM, XRD and TGA measurements were performed on the selected samples after freeze-thaw cycles. The corrosion products of the concrete were distinguished and quantitatively compared by the thermal analysis. Besides, the damage mechanism considering the dynamic modulus of elastically of concrete under the coupling effect was also investigated. The experimental results show that, under the action of freeze-thaw cycles and sulfate attack, the main attack products in concrete are ettringite and gypsum. The corrosion products exposed to MgSO4 solution are more than those to Na2SO4 solution. Furthermore, the content of gypsum in concrete is less than that of ettringite in test, and some of gypsum can be observed only after a certain corrosion extent. It is also shown that MgSO4 solution has a promoting effect to the damage of concrete under freeze-thaw cycles. Whereas for Na：SO4 solution, the damage of concrete has restrained before 300 freeze-thaw cycles, but the sulfate attack accelerates the deterioration process in its further test period.     

Deterioration mechanisms of sulfate attack on concrete under alternate action

By micro- and macro-observations, the deterioration mechanisms of concrete under alternate action between repeated sub-high temperature/cooling by water and sodium sulfate solution attack (TW-SA) were studied; meanwhile, the single sodium sulfate solution attack (SA) was also done as comparison. Micro-observations included the analysis of attack products by thermal analysis method and the determination of sulfate-ion content from surface to interior by chemical titrating method (modified barium sulfate gravimetric method). Macro-observations mainly included the mechanical behaviors such as compressive strength, splitting strength. The experimental results indicate, in both cases, the main attack product is ettringite, only in the first layer of case SA some gypsum is checked; in case SA, the sulfate ions mainly concentrate in the surface layer, so the attack is relatively mild; but in case TW-SA, the repeated sub-high temperature/cooling by water promotes the sulfate ions diffusing inwards, which leads to obvious strength degradation.     

矿粉对水泥和混凝土性能的影响

为了探寻矿粉细度及掺入量对水泥和混凝土性能的影响,通过试验测试方法,分析了矿粉和水泥的基本性质,研究了超细矿粉和普通矿粉的掺量对水泥基材料标准稠度、凝结时间、流动度和力学性能的影响.结果表明：普通矿粉使水泥净浆标准稠度需水量下降,而超细矿粉则增加标准稠度需水量,两种矿粉都使水泥净浆凝结时间略微延长.普通矿粉可以改善水泥净浆的流动度,超细矿粉的加入则降低了水泥净浆的流动度.普通矿粉和超细矿粉降低水泥净浆早期（7 d）抗压强度,提高后期（28 d）抗压强度,掺10％～50％的普通矿粉的水泥净浆28 d抗压强度提高2.9％～9.7％,掺入超细矿粉28 d抗压强度提高3.9％～20.1％,普通矿粉和超细矿粉的最佳掺量为10％～30％;两种矿粉替代10％～50％水泥所配制的混凝土的强度得到了明显的提高.     

搅拌时间对粉煤灰水泥净浆流动性及早期抗压强度的影响

影响粉煤灰水泥净浆的流动性与早期抗压强度等问题一个重要原因就是拌合是否充分,搅拌时间是否合适。现有的相关规范中对于拌合时间的规定大都针对普通混凝土,随着高性能混凝土的发展,尤其是粉煤灰混凝土近几年来的广泛使用,导致现有的拌合时间规定无法满足粉煤灰混凝土均匀性的控制要求。为此,通过初步研究不同拌合时间对不同掺量的粉煤灰水泥净浆流动性及早期抗压强度的影响,最终确定合理的粉煤灰水泥净浆拌合时间,供进一步研究与工程应用参考。     

美国混凝土硫酸盐侵蚀试验方法评析

指出混凝土硫酸盐侵蚀破坏的本质与其暴露条件如持续浸泡、干湿交替、溶液pH值、质量分数和温度相关．在阐明混凝土硫酸盐侵蚀反应类型和侵蚀机理的基础上，分析实验室5种硫酸盐试验加速途径，评述美国现行5种硫酸盐侵蚀试验方法，指出现行硫酸盐侵蚀试验方法，在测试时间、侵蚀破坏指标、多因素分析和模拟现场侵蚀破坏的有效性方面需要改进．     

高渗透压-硫酸盐侵蚀下混凝土时空劣化

为了模拟研究混凝土海水环境下的侵蚀损伤及劣化规律,采用质量分数10% Na₂SO₄溶液对混凝土试样进行不同渗透压和不同时长下的室内侵蚀试验. 结合微米压痕试验、CT扫描试验和电子显微镜扫描试验,对高渗透压-硫酸盐耦合侵蚀作用下混凝土的侵蚀损伤及微观力学性能进行研究. 试验结果显示,渗透压加速了离子迁移,主要起到了促进化学侵蚀作用. 渗透压越大,混凝土化学损伤速率越快,侵蚀深度越深;骨料与砂浆胶结处是易侵蚀、易破坏的薄弱点;混凝土内部孔隙易生成水化产物,高渗透压下容易生成大量短柱状石膏晶体及细密的针状钙矾石晶体.     

石墨烯对水泥净浆力学性能及微观结构的影响

为改善石墨烯纳米材料疏水性,采用硝酸氧化和超声波法制备石墨烯分散悬浮液,考察石墨烯质量分数对水泥净浆力学性能及其微观结构的影响,探讨石墨烯的增强增韧作用机制,结果表明,水泥基复合材料的抗压、抗折强度随着石墨烯质量分数的增加呈先增大后减小的趋势,且最佳质量分数为水泥质量的0.02%.通过SEM和FT-IR对硬化水泥石的结构进行表征,发现石墨烯能够促进水泥水化产物的生长,改变水化晶体的形状、尺寸,使其有形成完整、簇状的趋势,但并未与水泥发生化学反应,改变其生成物类型.     

复合混合材热力活化对水泥净浆强度的影响

煤系固体废弃物煤矸石、粉煤灰以及冶金废弃物矿渣等均含有可利用的SiO2,Fe2O3,CaO,Al2O3等氧化物,但由于其来源不同,组分中氧化物含量及活性差异较大,因此,可通过合理配合、热力活化处理后用作水泥的复合混合材.将煤矸石、粉煤灰及矿渣按一定比例、在不同温度活化烧结后,掺入水泥熟料,进行水泥的净浆性能测试.试验结果表明,掺入活化处理后的复合混合材能明显提高水泥净浆的早期和后期强度;XRD,SEM分析结果显示,煅烧前后的混合材晶体结构有明显的变化,烧结后,复合混合材的水泥水化3 d后水化产物已经较少,水泥石结构致密,说明掺活化复合混合材的水泥水化后强度发挥较快.     

Optimization of Blended Mortars Using Steel Slag Sand

A new kind of mortar made of ground granulated blast-furnace slag （GGBFS）, gypsum, clinker and steel slag sand （〈4.75 mm） was developed. The ratio of steel slag sand to GGBFS was 1 ： 1 and the amount of gypsum was 4% by weight while the dosage of clinker ranged from 0% to 24%. The optimization formulation of such mortar was studied. The content of steel slag sand should be less than 50% according to the volume stability of blended mortar, and the dosage of clinker is about 10% based on the strength development. Besides strength, the hydration heat, pore structure and micro pattern of blended mortar were also determined. The experimental results show the application of steel slag sand may reduce the dosage of cement clinker and increase the content of industrial waste product such as GGBFS, and the clinker is also a better admixture for blended mortar using steel slag sand.     

氯盐与硫酸盐复合侵蚀下钢筋混凝土锈裂行为

为评估海洋、盐湖等环境中钢筋混凝土结构耐久性,通过试验与理论相结合探究氯盐与硫酸盐复合侵蚀下钢筋混凝土锈裂特性。通电腐蚀5%(质量分数)NaCl、5%NaCl+5%Na₂SO₄溶液中钢筋混凝土试件,对比分析混凝土表观形貌、钢筋锈蚀特征。设计伴随的混凝土腐蚀试验,类比保护层腐蚀劣化,分析混凝土力学性能。结果表明：硫酸盐的存在改变胀裂前混凝土形貌,使得单一氯盐侵蚀下的“白须”消失,表面粉化并出现盐结晶,延长胀裂时间;复合侵蚀下钢筋锈蚀率低于单一氯盐侵蚀,二者均显著低于法拉第定律理论值;锈胀裂缝宽度与钢筋锈蚀率线性相关,硫酸盐的存在增大裂缝随钢筋锈蚀发展的速率;通电环境中,受腐蚀混凝土的抗压强度先升高后降低,劈裂抗拉强度不断降低。提出受腐蚀混凝土的抗拉强度演化经验公式。在经典锈胀模型的基础上考虑锈蚀产物对裂缝的填充作用,并将硫酸盐的影响考虑至混凝土抗拉强度、钢筋腐蚀电流密度中,建立复合侵蚀下钢筋混凝土胀裂时间预测模型,并验证了模型的有效性。     

Comparison of hydration properties between cement-GGBS-fly ash blended binder and cement-GGBS-steel slag blended binder

The hydration properties of cement-GGBS-fly ash blended binder and cement-GGBS-steel slag blended binder were compared. The experimental results show that the hydration rate of cement-GGBS- steel slag blended binder is higher than that of cement-GGBS-fly ash blended binder within 28 days, but lower than the latter after 28 days. The hydration of cement-GGBS-steel slag blended binder tends to produce more Ca（OH）2 than the hydration of cement-GGBS-fly ash blended binder, especially at late ages. Cement-GGBS- steel slag mortar exhibits higher strength than cement-GGBS-fly ash mortar within 28 days, but at late ages, it exhibits similar compressive strength with eement-GGBS-fly ash mortar and even slightly lower bending strength than cement-GGBS-fly ash mortar. Cement-GGBS-steel slag paste has finer early pore structure but coarser late pore structure than cement-GGBS-fly ash paste. Cement-GGBS-steel slag paste can get satisfied late pore structure and cement-GGBS-steel slag mortar can get satisfied late strength as compared with pure cement paste and pure cement mortar, respectively.